Laser guiding type vehicle body anti-corrosion wax robot cleaning and wiping equipment

Abstract

The utility model discloses a laser guiding type vehicle body anti-corrosion wax robot cleaning and wiping device which comprises a main frame, a front-end robot installation flange is installed on the main frame, the front-end robot installation flange is connected with a robot, a servo motor, a laser control module and an air source control module are installed on an aluminum alloy frame, and the air source control module is connected with the front-end robot installation flange. A cleaning and wiping tool is installed at the front end of the aluminum alloy frame, and a laser guiding device is arranged on one side of the aluminum alloy frame. The device is accurate and flexible in cleaning, replaces original manual cleaning, reduces the harm of environmental pollution to personnel health, and meanwhile can operate more efficiently and uninterruptedly. In seriously polluted areas or gaps and corners with small sizes, deep cleaning of the corners and the gaps is achieved through the telescopic rotary cleaning brush head and the telescopic high-pressure sweeping air nozzle.

Description

Technical Field

[0001] The utility model relates to the technical field of anti-corrosion wax robot cleaning equipment, in particular to a laser-guided car body anti-corrosion wax robot cleaning equipment. Background Art

[0002] Throughout the automotive production process, cleaning up excess anti-corrosion wax is a common problem. Accumulated wax that overflows from the chassis can seriously affect the fastening of body and chassis parts, posing a significant safety hazard. This significantly impacts production efficiency and safety. Rising cleaning costs and the constant and pervasive pollution force companies to hire dedicated cleaning staff or divert some production staff to handle cleaning duties. This requires a high number of cleaning staff and the intensity of the work, resulting in a significant amount of cleaning waste. Furthermore, the environmental and personnel risks are significant, and the high cost of personnel and consumables is a significant burden for many companies. Furthermore, manual cleaning poses significant safety risks between cleaning staff and production line equipment, posing a threat to personal safety. To meet growing production capacity demands, many companies are adopting a 16-hour double shift or a 24-hour three-shift system. Each group of cleaning staff has to endure the special smell while working, and can only work for eight hours. Moreover, the staff's work efficiency and quality cannot be controlled, which will seriously affect the cleaning effect and lead to greater risks in product quality control. The cleaning effect that is difficult to control requires automated equipment to ensure, and the cleaning efficiency must also be greatly improved to avoid large differences in cleaning effects among cleaning staff and effectively solve problems such as rough sweeping, missed sweeping or forgotten sweeping. This patent reduces the company's use and management costs for cleaning staff and consumables. Summary of the Invention

[0003] In response to the deficiencies of the existing technology, the utility model provides a laser-guided car body anti-corrosion wax robot cleaning device, which solves the existing problem of cleaning excess anti-corrosion wax liquid in the entire automobile production process. The accumulated wax liquid overflowing from the chassis will seriously affect the fastening of the body chassis parts, posing a great safety hazard. It has caused great trouble to production efficiency and production safety. Faced with the ever-increasing cleaning costs and the pollution that is generated all the time and everywhere, companies need to hire special cleaning staff to carry out cleaning, or transfer some production staff to take care of the cleaning work. The number of cleaning staff and the intensity of cleaning work are high, and the amount of cleaning waste is huge; and it causes great harm to the environment and personnel, and the personnel costs and consumables expenses are high, which makes many companies miserable.

[0004] To achieve the above objectives, the utility model is implemented through the following technical solutions: it includes a main frame, a front-end robot mounting flange is installed on the main frame, the front-end robot mounting flange is connected to the robot, the servo motor and laser control module, and the air source control module are installed on the aluminum alloy frame, a cleaning tool is installed at the front end of the aluminum alloy frame, and a laser guide device is equipped on one side.

[0005] Preferably, the roller brush part on the cleaning tool is driven by a servo motor for speed control, and the servo motor is installed on an aluminum alloy base frame. The servo motor is equipped with a toothed pulley, and the toothed pulley drives the roller brush end pulley through a belt, and a pneumatic tightening and unlocking shaft is installed on the roller brush end pulley shaft, which is directly connected to the roller brush; a floating pressure bearing is provided between the cylinder and the tightening and unlocking shaft, which is used to connect the rotating locking and unlocking shaft with the cylinder, and the tightening and unlocking shaft cooperates with the roller brush shaft hole for locking, and the tightening and unlocking shaft is installed on the aluminum alloy base frame, which is the driving shaft of the roller brush, has a locking function, and is released by a cylinder.

[0006] The upper end of the roller brush of the cleaning equipment is equipped with a pneumatic telescopic rotating cleaning brush head and a pneumatic telescopic high-pressure cleaning air nozzle.

[0007] Preferably, one side of the roller brush is equipped with a wax removal comb plate made of polytetrafluoroethylene, which is shaped like a comb.

[0008] Preferably, the upper portion of the roller brush in the axial direction is equipped with a pneumatic unlocking device, and the pneumatic unlocking device is provided with a locking shaft.

[0009] Preferably, the main frame is made of aluminum alloy.

[0010] Preferably, the robot flange connection of the overall equipment device is provided with an integrated control unit, which includes a servo motor drive module, an air source control module, a laser guidance control module and an equipment control center.

[0011] The utility model provides a laser-guided car body anti-corrosion wax robot cleaning device. It has the following beneficial effects: the laser-guided car body anti-corrosion wax robot cleaning device can cooperate with a multi-axis robot to improve the operating efficiency of the production line and the rapid cleaning of high-risk materials. This patented device is precise and flexible in cleaning, replacing the original manual cleaning, reducing the harm of environmental pollution to personnel health, and at the same time, the patented device can operate more efficiently and uninterruptedly. In areas with severe pollution, or some smaller gaps and corners, deep cleaning of these corners and gaps can be achieved through a telescopic rotating cleaning brush head and a telescopic high-pressure cleaning nozzle. The workflow is better than manual, and the laser-guided car body anti-corrosion wax robot cleaning device can almost have all-weather operating conditions, and the cleaning operation covers a wider range. The laser-guided car body anti-corrosion wax robot cleaning device only requires simple configuration for rapid deployment, has stronger environmental adaptability, is easy to maintain, and is convenient for maintenance personnel to troubleshoot in a timely manner without delaying production progress. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a structural schematic diagram of a laser-guided car body anti-corrosion wax robot cleaning device described in the utility model.

[0013] Figure 2 This is a side view of a laser-guided car body anti-corrosion wax robot cleaning device described in the utility model.

[0014] Figure 3 This is a top view of a laser-guided car body anti-corrosion wax robot cleaning device described in the utility model.

[0015] In the figure: 1-Robot mounting flange; 2-Servo motor; 3-Comb plate; 4-Roller brush; 5-Air source control module; 6-Laser guidance control module; 7-Pneumatic telescopic rotary cleaning brush head; 8-Pneumatic telescopic high-pressure cleaning air nozzle; 9-Servo motor and laser control module; 10-Pneumatic unlocking device. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] See also Figure 1-3The utility model provides a technical solution: a laser-guided car body anti-corrosion wax robot cleaning device, including a main frame, a front-end robot mounting flange 1 is installed on the main frame, the front-end robot mounting flange 1 is connected to the robot, the servo motor and laser control module 9, and the air source control module 5 are installed on the aluminum alloy frame, a cleaning tool is installed at the front end of the aluminum alloy frame, and a laser guiding device is equipped on one side.

[0018] As an optimal technical solution, further, the roller brush part on the cleaning tool is speed-controlled and driven by a servo motor 2, which is installed on an aluminum alloy base frame. The servo motor 2 is equipped with a toothed pulley, which drives the roller brush end pulley through a belt, and a pneumatic tightening and unlocking shaft is installed on the roller brush end pulley shaft, which is directly connected to the roller brush 4; a floating pressure bearing is provided between the cylinder and the tightening and unlocking shaft to connect the rotating locking and unlocking shaft with the cylinder, and the tightening and unlocking shaft is locked with the shaft hole of the roller brush 4, and the tightening and unlocking shaft is installed on the aluminum alloy base frame. It is the drive shaft of the roller brush 4, which has a locking function and is released by the cylinder.

[0019] The upper end of the roller brush 4 of the cleaning device is equipped with a pneumatic telescopic rotary cleaning brush head 7 and a pneumatic telescopic high-pressure cleaning air nozzle 8.

[0020] As a preferred technical solution, further, a wax removal comb plate 3 made of polytetrafluoroethylene is assembled on one side of the roller brush 4, which is shaped like a comb.

[0021] As a preferred technical solution, further, a pneumatic unlocking device 10 is installed at the upper axial portion of the roller brush 4, and the pneumatic unlocking device 10 is provided with a locking shaft.

[0022] As a preferred technical solution, further, the main frame is made of aluminum alloy.

[0023] As a preferred technical solution, further, an integrated control unit is provided at the flange connection of the robot of the overall equipment device, which includes a servo motor drive module, an air source control module 5, and a laser guidance control module 6 equipment control center.

[0024] It should be noted that this laser-guided robotic body anti-corrosion wax cleaning device is constructed with an aluminum alloy main frame. A front-end robot mounting flange 1 connects to the robot, enabling communication and integrated control. A servo motor, laser control module 9, and air source control module 5 are mounted on the aluminum alloy frame. A cleaning tool is mounted at the front end of the aluminum alloy frame, and a laser guidance device is installed on one side. This device uses lasers to map the path of the object being cleaned and transmits spatial coordinate data to the robot holding the cleaning device, enabling self-guidance control and guiding the robot's use of the cleaning device. The roller brush part on the cleaning equipment is driven by a servo motor 2 for speed control. The servo motor 2 is installed on an aluminum alloy basic frame. The servo motor 2 is equipped with a toothed pulley. The toothed pulley drives the roller brush end pulley through a belt, indirectly driving the roller brush 4 to rotate. A pneumatic top tightening and unlocking shaft is installed on the roller brush end pulley shaft. The shaft is directly connected to the roller brush 4 and is responsible for the separation and clamping of the roller brush 4. The upper end of the roller brush 4 of the cleaning equipment is equipped with a pneumatic telescopic rotary cleaning brush head 7 and a pneumatic telescopic high-pressure cleaning nozzle 8, which can be used to clean the fine gaps that cannot be cleaned on the car body or the product to be cleaned. The wax liquid is wiped, and a wax removal comb plate 3 made of polytetrafluoroethylene is installed on one side of the large roller brush 4, which is shaped like a comb. When a certain volume of wax liquid is stuck on the roller brush 4, the excess wax liquid will be scraped off by the comb plate 3 when the bristles of the roller brush 4 pass through the comb plate 3, and the bristles are self-cleaned. A pneumatic unlocking device 10 is installed on the upper axial direction of the large roller brush 4. The pneumatic unlocking device 10 has a locking shaft. When the roller brush 4 needs to be automatically replaced, the locking shaft is closed, and the roller brush 4 automatically falls off. The fallen roller brush 4 is placed in a recycling bin; the manufacturer recycles and reuses it. When the robot carries the laser guidance device on the cleaning equipment to position and guide the new roller brush 4, the pneumatic locking shaft of the cleaning equipment will enter the directional guide groove of the roller brush 4, the locking shaft will open, and start to grab the new roller brush 4 tool. At this time, the automatic replacement of the roller brush 4 is completed. There are 4-6 spare roller brushes 4 stored in the ultrasonic process equipment, which are used to automatically replace the roller brush 4 using the robot as laser guidance. An integrated control unit is provided at the flange connection of the robot of the overall equipment device, which includes a servo motor drive module 10, an air source control module 5, a laser guidance control module 6 and other equipment control centers.

[0025] This laser-guided robotic car body wax cleaning system features a high level of integration, multi-tool, multi-function automatic laser scanning guidance, and is highly automated when used in conjunction with a multi-axis robot. This represents a significant step forward in the era of Industry 4.0 automation.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include," "comprise," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations. The phrase "includes an element defined by..." does not exclude the presence of other identical elements in the process, method, article, or device that includes the element.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laser-guided car body anti-corrosion wax robot cleaning device, comprising a main frame, characterized in that: A front-end robot mounting flange (1) is mounted on the main frame, and the front-end robot mounting flange (1) is connected to the robot. A servo motor and a laser control module (9) and an air source control module (5) are mounted on the aluminum alloy frame. A cleaning tool is mounted on the front end of the aluminum alloy frame, and a laser guide device is provided on one side.

2. The laser-guided car body anti-corrosion wax robot cleaning device according to claim 1 is characterized in that: The roller brush portion of the cleaning tool is driven by a servo motor (2) for speed control. The servo motor (2) is mounted on an aluminum alloy base frame. The servo motor (2) is mounted with a toothed pulley. The toothed pulley drives the roller brush end pulley through a belt. A pneumatic top-tightening and unlocking shaft is mounted on the roller brush end pulley shaft. The shaft is directly connected to the roller brush (4). A floating pressure bearing is provided between the cylinder and the top-tightening and unlocking shaft for connecting the rotating locking and unlocking shaft with the cylinder. The top-tightening and unlocking shaft is locked in cooperation with the shaft hole of the roller brush (4). The top-tightening and unlocking shaft is mounted on the aluminum alloy base frame and is the driving shaft of the roller brush (4). It has a locking function and is released by the cylinder. The upper end of the roller brush (4) of the cleaning device is equipped with a pneumatic telescopic rotary cleaning brush head (7) and a pneumatic telescopic high-pressure cleaning air nozzle (8).

3. The laser-guided car body anti-corrosion wax robot cleaning device according to claim 2 is characterized in that: One side of the roller brush (4) is equipped with a wax removal comb plate (3) made of polytetrafluoroethylene, which is shaped like a comb.

4. The laser-guided car body anti-corrosion wax robot cleaning device according to claim 3 is characterized in that: A pneumatic unlocking device (10) is mounted on the upper portion of the roller brush (4) in the axial direction, and the pneumatic unlocking device (10) is provided with a locking shaft.

5. The laser-guided car body anti-corrosion wax robot cleaning device according to claim 1 is characterized in that: The main frame is made of aluminum alloy.

6. The laser-guided car body anti-corrosion wax robot cleaning device according to claim 1, characterized in that: An integrated control unit is provided at the flange connection of the robot, which includes a servo motor drive module, an air source control module (5), a laser guidance control module (6) and an equipment control center.

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