Mechanical hydraulic element cleaning device

Abstract

The utility model discloses a mechanical hydraulic element cleaning device, relates to the technical field of hydraulic element cleaning, and adopts the technical scheme that the mechanical hydraulic element cleaning device comprises a base, a water tank and a cleaning tank, four supporting rods are arranged between the base and the cleaning tank, the water tank is detachably connected to the middle of the top end of the base, and a water outlet pipe is arranged at one end of the water tank; and one end, far away from the water tank, of the water outlet pipe is connected with the cleaning box. The device is characterized in that the cleaning box comprises a high-pressure cleaning mechanism, an ultrasonic cleaning mechanism, a control system, a fixed clamping mechanism and a drying mechanism. According to the mechanical hydraulic element cleaning device, the ultrasonic cleaning technology and the high-pressure jet cleaning technology are combined, efficient and comprehensive cleaning of the hydraulic element is achieved, and the mechanical hydraulic element cleaning device has good performance in the aspects of environmental protection performance and operation convenience.

Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic component cleaning, and more specifically, to a mechanical hydraulic component cleaning device. Background Art

[0002] Hydraulic components are an indispensable part of a complete hydraulic system and play a major role in ensuring the smooth operation of the entire hydraulic system. In order to better play the role of different hydraulic components, staff need to perform certain treatments on the hydraulic components, such as cleaning, lubrication, and rust prevention.

[0003] The existing hydraulic component cleaning device has some shortcomings when used:

[0004] 1. Incomplete cleaning: Existing cleaning equipment may rely on a single cleaning method, such as using only ultrasonic or high-pressure jets, resulting in incomplete cleaning of hydraulic components with complex shapes or hidden corners, and residual dirt affecting equipment performance and life.

[0005] 2. Inconvenient operation and insufficient automation: Existing cleaning equipment usually requires manual operation or switching between multiple devices, which increases the complexity and labor intensity of operation. In addition, the lack of intelligent control systems makes it difficult to achieve full automation and precise control of the cleaning process.

[0006] 3. Risk of component damage: The unreasonable design of traditional clamping devices may exert excessive force on hydraulic components during the cleaning process, causing deformation or damage to the components, especially for more delicate or fragile hydraulic components, which may cause irreversible damage. Utility Model Content

[0007] The purpose of the utility model is to solve the above problems and provide a mechanical hydraulic component cleaning device.

[0008] The above technical objectives of the present utility model are achieved through the following technical solutions: a mechanical hydraulic component cleaning device, comprising a base, a water tank, and a cleaning box, four support rods are provided between the base and the cleaning box, the water tank is detachably connected to the middle portion of the top of the base, a water outlet pipe is provided at one end of the water tank, and the end of the water outlet pipe away from the water tank is connected to the cleaning box, the cleaning box includes a high-pressure cleaning mechanism, an ultrasonic cleaning mechanism, a control system, a fixing clamping mechanism, and a drying mechanism;

[0009] The high-pressure cleaning mechanism includes a high-pressure cleaning chamber, which is embedded in the cleaning box. A high-pressure cleaning water gun is provided on one side of the inner wall of the high-pressure cleaning chamber, and a sewage pipe is provided at the bottom of the high-pressure cleaning chamber.

[0010] The ultrasonic cleaning mechanism includes an ultrasonic cleaning chamber, which is embedded in the cleaning box. An ultrasonic frequency power supply is provided on one side of the ultrasonic cleaning chamber. The ultrasonic frequency power supply is electrically connected to a transducer. The output end of the transducer is in close contact with the outer wall of the ultrasonic cleaning chamber. A second sewage pipe is provided at the bottom of the ultrasonic cleaning chamber.

[0011] The drying mechanism includes a fan, an air duct is provided inside the cleaning box, the fan is located at one end of the air duct, and grid exhaust ports are provided at both ends of the air duct;

[0012] The first sewage pipe and the second sewage pipe are connected to the water tank.

[0013] The principle and effect of this technical solution: When a mechanical hydraulic component needs to be cleaned, it is first fixed using a fixed clamping mechanism, then sent to an ultrasonic cleaning mechanism for the first ultrasonic cleaning, which vibrates away oil stains and tiny particles on the surface of the hydraulic component. After cleaning, the hydraulic component is blown dry using a drying mechanism to prevent the cleaning liquid from dripping onto the outside and contaminating the machine and the environment. After cleaning, it is transferred to a high-pressure cleaning mechanism for a second high-pressure jet cleaning to fully rinse the component. After cleaning, the hydraulic component is also blown dry using the drying mechanism. The combination of ultrasonic and high-pressure jet cleaning ensures efficient cleaning of various hydraulic components.

[0014] The utility model is further configured as follows: water storage chamber 1 and water storage chamber 2 are provided inside the water tank, an electronic water pump is provided at the water outlet end of water storage chamber 1, an outlet pipe is connected to the output end of the electronic water pump, and sewage pipe 1 and sewage pipe 2 are connected to water storage chamber 2.

[0015] The principle and effect of this technical solution: The wastewater generated by ultrasonic cleaning and high-pressure jet cleaning is discharged from sewage pipes 1 and 2 and collected in the sewage chamber of the water tank, avoiding direct discharge of sewage and pollution of the environment.

[0016] The utility model is further configured as follows: a filter bottle is detachably connected to the inside of the water tank, a water inlet end of the filter bottle is connected to the first sewage pipe and the second sewage pipe, and a water outlet end of the filter bottle is connected to the second water storage chamber.

[0017] The principle and effect of this technical solution: Add sewage filtration function, the cleaning liquid is discharged after filtration to avoid polluting the environment, and can also be recycled and reused to reduce the waste of cleaning liquid.

[0018] The utility model is further configured as follows: the number of the high-pressure cleaning water guns is 2 sets, which respectively include a high-pressure nozzle 1 and a high-pressure nozzle 2; the water inlet end of the high-pressure nozzle 1 is provided with a branch pipe 1, the water inlet end of the high-pressure nozzle 2 is provided with a branch pipe 2, and the high-pressure nozzle 1 and the high-pressure nozzle 2 are symmetrically arranged.

[0019] The principle and effect of this technical solution: increasing the number of high-pressure cleaning jets and placing them symmetrically increases the cleaning area, making the cleaning of hydraulic components more comprehensive and clean.

[0020] The utility model is further configured as follows: the number of the transducers is 2 groups, and the output ends of the 2 groups of transducers are respectively close to the bottom of the ultrasonic cleaning chamber and the outer wall of the horizontal part.

[0021] The principle and effect of this technical solution: In order to improve the cleaning effect, transducers are installed on the bottom and side walls at the same time to ensure full coverage of ultrasonic waves.

[0022] The utility model is further configured as follows: the bottoms of the high-pressure cleaning chamber and the ultrasonic cleaning chamber are both provided with slopes.

[0023] The principle and effect of this technical solution: the slope of the bottom is increased to facilitate sewage discharge.

[0024] The utility model is further configured as follows: the control system includes a system power supply, a single-chip microcomputer and a display screen; the system power supply is embedded inside the cleaning box; the system power supply supplies power to the single-chip microcomputer and the display screen respectively; the single-chip microcomputer is electrically connected to the display screen, the high-pressure cleaning chamber and the ultrasonic cleaning mechanism; the display screen is located on one side surface of the top of the cleaning box; the single-chip microcomputer is located inside the cleaning box; a button is also provided on one side of the top of the cleaning box; the button is electrically connected to the single-chip microcomputer.

[0025] The principle and effect of this technical solution: an intelligent control system is introduced, buttons can control the operation of two cleaning mechanisms and a drying mechanism, and the display screen can display the actual operating status, such as cleaning time, cleaning power, drying time, etc.

[0026] The utility model is further configured as follows: the fixed clamping mechanism includes a mounting plate, a handle is provided on the top of the mounting plate, a telescopic rod is provided at the bottom of the mounting plate, a turntable is movably connected to the bottom end of the telescopic rod, and a clamping assembly is provided at the bottom of the turntable.

[0027] The principle and effect of this technical solution: The clamping assembly is used to fix the hydraulic element, and the movable connection between the turntable and the bottom of the telescopic rod enables the hydraulic element to be impacted and rotated by the water flow during the second cleaning, further increasing the flushing surface and improving the flushing effect.

[0028] The utility model is further configured as follows: the clamping assembly includes two connecting rods, the two connecting rods are located on both sides of the turntable, the two connecting rods are threadedly connected to rotating rods, one end of the two rotating rods is provided with a knob, and the end of the two rotating rods away from the knob is provided with a pressure plate.

[0029] The principle and effect of this technical solution: When the hydraulic component needs to be fixed, the operator places the hydraulic component between the two pressure plates and rotates the knob. Under the action of the thread, the rotating rod moves inward. When the hydraulic component is stable enough and will not fall, the operator stops rotating the knob.

[0030] The utility model is further configured as follows: a soft layer is provided at one end of the pressing plate away from the rotating rod, and an elastic connecting piece is provided between the rotating rod and the pressing plate.

[0031] The principle and effect of this technical solution: A soft layer is provided on the surface of the pressure plate to increase the softness of the pressure plate surface, preventing the pressure plate from directly clamping the hydraulic components, causing the hydraulic components to be deformed and damaged; the elastic connector further enhances the protective effect of the clamping assembly and provides lateral elastic space for the rotating rod to avoid damage to the components.

[0032] In summary, the present invention has the following beneficial effects:

[0033] Efficient cleaning: The combination of ultrasonic and high-pressure jet cleaning ensures efficient and thorough cleaning of hydraulic components.

[0034] Environmental protection: Through the sewage filtration and recycling system, the waste of cleaning fluid is reduced and environmental pollution is effectively avoided.

[0035] Intelligent control: The introduction of intelligent control system simplifies the operation process and improves the automation and safety of the cleaning process.

[0036] Component protection: The soft layer of the fixed clamping mechanism and the elastic connector design protect the hydraulic components from damage during the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the utility model;

[0038] Figure 2 This is a schematic diagram of the internal structure of the cleaning box in the embodiment of the present utility model;

[0039] Figure 3 This is an enlarged view of point A in the embodiment of the present utility model;

[0040] Figure 4 It is a schematic diagram of the internal structure of the water tank in the embodiment of the present utility model.

[0041] In the figure: 1. Base; 101. Support rod; 2. Water tank; 201. Water outlet pipe; 202. Branch pipe 1; 203. Branch pipe 2; 204. Branch pipe 3; 205. Electronic water pump; 206. Water storage chamber 1; 207. Water storage chamber 2; 208. Filter bottle; 3. Cleaning box; 301. Display screen; 302. Button; 303. System power supply; 304. Single chip microcomputer; 305. Air duct; 306. High pressure cleaning chamber; 307. Ultrasonic cleaning chamber; 308. Drain pipe 1; 30 9. Drain pipe 2; 310. Slope; 311. Pipe 1; 312. High-pressure nozzle 1; 313. Channel 2; 314. High-pressure nozzle 2; 315. Channel 3; 4. Mounting plate; 401. Handle; 402. Telescopic rod; 403. Turntable; 404. Connecting rod; 405. Soft layer; 406. Press plate; 407. Elastic connector; 408. Turntable; 409. Knob; 5. Fan; 501. Grid exhaust vent; 6. Ultrasonic power supply; 601. Transducer. DETAILED DESCRIPTION

[0042] In order to enable those skilled in the art to better understand the present invention, the following will further describe the technical solution of the present invention in conjunction with the embodiments and drawings of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0043] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments of the present invention can be combined with each other. The present invention will be described in detail below with reference to the embodiments.

[0044] Example:

[0045] like Figures 1-4 As shown, a mechanical hydraulic component cleaning device includes a base 1, a water tank 2, and a cleaning tank 3. Four support rods 101 are provided between the base 1 and the cleaning tank 3. The water tank 2 is detachably connected to the middle portion of the top of the base 1. A water outlet pipe 201 is provided at one end of the water tank 2, and the other end of the water outlet pipe 201 is connected to the cleaning tank 3. The cleaning tank 3 includes a high-pressure cleaning mechanism, an ultrasonic cleaning mechanism, a control system, a fixing clamping mechanism, and a drying mechanism.

[0046] The high-pressure cleaning mechanism includes a high-pressure cleaning chamber 306, which is embedded in the left side of the cleaning box 3, a high-pressure cleaning water gun is provided on one side of the inner wall of the high-pressure cleaning chamber 306, and a drain pipe 1 308 is provided at the bottom of the high-pressure cleaning chamber 306; the ultrasonic cleaning mechanism includes an ultrasonic cleaning chamber 307, which is embedded in the right side of the cleaning box 3, an ultrasonic frequency power supply 6 is provided on the left side of the ultrasonic cleaning chamber 307, the ultrasonic frequency power supply 6 is electrically connected to a transducer 601, the output end of the transducer 601 is close to the outer wall of the ultrasonic cleaning chamber 307, and a drain pipe 2 309 is provided at the bottom of the ultrasonic cleaning chamber 307; the drying mechanism includes a fan 5, an air duct 305 is provided inside the cleaning box 3, the fan 5 is located at one end of the air duct 305, and grid exhaust ports 501 are provided at both ends of the air duct 305; drain pipe 1 308 and drain pipe 2 309 are connected to the water tank 2, and the top cover of the water tank 2 can be removed, so that the high-pressure cleaning chamber 306 and the ultrasonic cleaning chamber 307 can be directly seen.

[0047] Water storage chamber 1 206 and water storage chamber 2 207 are embedded inside the water tank 2. An electronic water pump 205 is provided at the water outlet of water storage chamber 1 206. The output end of the electronic water pump 205 is connected to the water outlet pipe 201. Sewage pipe 1 308 and sewage pipe 2 309 are connected to water storage chamber 2 207.

[0048] A filter bottle 208 is detachably connected to the inside of the water tank 2. The water inlet end of the filter bottle 208 is connected to the sewage pipe 1 308 and the sewage pipe 2 309, and the water outlet end of the filter bottle 208 is connected to the water storage chamber 2 207.

[0049] In this embodiment, there are two sets of high-pressure cleaning water guns, including high-pressure nozzle 1 312 and high-pressure nozzle 2 314. The water inlet end of high-pressure nozzle 1 312 is provided with branch pipe 1 202, and the water inlet end of high-pressure nozzle 2 314 is provided with branch pipe 2 203. High-pressure nozzle 1 312 and high-pressure nozzle 2 314 are symmetrically arranged. Channel 1 and channel 2 313 are provided on both sides of the high-pressure cleaning chamber 306, and channel 3 315 is provided on the right side of the ultrasonic cleaning chamber 307, which are used to accommodate branch pipe 1 202, branch pipe 2 203, and branch pipe 3 204 respectively. The branch pipes and sewage pipes are equipped with electronic valves (not shown in the figure) and can be controlled by button 302.

[0050] There are two groups of transducers 601 , and the output ends of the two groups of transducers 601 are respectively close to the bottom and the outer wall of the horizontal part of the ultrasonic cleaning chamber 307 .

[0051] The bottoms of the high-pressure cleaning chamber 306 and the ultrasonic cleaning chamber 307 are both provided with slopes 310 .

[0052] The control system includes a system power supply 303, a single-chip microcomputer 304 and a display screen 301. The system power supply 303 is embedded in the cleaning box 3. The system power supply 303 supplies power to the single-chip microcomputer 304 and the display screen 301 respectively. The single-chip microcomputer 304 is electrically connected to the display screen 301, the high-pressure cleaning chamber 306 and the ultrasonic cleaning mechanism. The display screen 301 is located on the top side surface of the cleaning box 3, and the single-chip microcomputer 304 is located inside the cleaning box 3. A button 302 (including a switch button 302 and a power button 302) is also provided on the top side of the cleaning box 3. The button 302 is electrically connected to the single-chip microcomputer 304.

[0053] The fixed clamping mechanism includes a mounting plate 4, a handle 401 is provided on the top of the mounting plate 4, a telescopic rod 402 is provided at the bottom of the mounting plate 4, a turntable 403 is movably connected to the bottom end of the telescopic rod 402, and a clamping assembly is provided at the bottom of the turntable 403.

[0054] The clamping assembly includes two connecting rods 404, which are located on both sides of the turntable 403. The two connecting rods 404 are threadedly connected to a rotating rod 408. A knob 409 is provided at one end of the two rotating rods 408, and a pressure plate 406 is provided at the end of the two rotating rods 408 away from the knob 409.

[0055] A soft layer 405 is provided at one end of the pressing plate 406 away from the rotating rod 408 , and an elastic connecting member 407 is provided between the rotating rod 408 and the pressing plate 406 .

[0056] The specific implementation process is as follows:

[0057] Preparatory work: confirm that an appropriate amount of cleaning liquid has been added to the water tank 2, and ensure that the cleaning liquid flows into the cleaning tank 3 through the outlet pipe 201; set the filter bottle 208 as needed to ensure that the sewage is recycled or discharged after filtering.

[0058] Fixing of hydraulic components: The operator uses the clamping assembly to fix the hydraulic components on the turntable 403, rotates the knob 409, and adjusts the clamping force of the pressure plate 406 to ensure that the hydraulic components are stably fixed and will not deform.

[0059] Ultrasonic cleaning: The operator activates the ultrasonic cleaning mechanism through the control system, setting the ultrasonic frequency and cleaning time. Transducer 601 begins operating, and ultrasonic waves, through the cleaning fluid, act on the surface of the hydraulic components, vibrating away oil, dirt, and fine particles. After cleaning is complete, the drying mechanism is activated, and fan 5 blows through air duct 305 to dry the components for the first time, preventing liquid from dripping.

[0060] High-pressure cleaning: After ultrasonic cleaning and drying, use handle 401 to adjust the length of telescopic rod 402 and place the hydraulic component in high-pressure cleaning chamber 306. Activate the high-pressure cleaning mechanism, set the water pressure and spray time, and simultaneously operate high-pressure nozzles 1 312 and 2 to rinse the component in all directions. After cleaning, use the drying mechanism again to dry the component to ensure that the cleaning liquid is completely removed.

[0061] End of cleaning: After the cleaning and drying process is completed, the operator closes the cleaning mechanism by pressing button 302, releases the fixed clamping mechanism, and removes the cleaned hydraulic component. The cleaning effect is checked to ensure that there is no residual oil or impurities on the surface of the hydraulic component.

[0062] Sewage treatment: The sewage generated by ultrasonic cleaning and high-pressure jet cleaning is discharged to the water storage chamber 207 of the water tank 2 through the sewage pipe 1 308 and the sewage pipe 2 309. The sewage enters the filter bottle 208 for filtration treatment, and the filtered cleaning liquid can be recycled or discharged.

[0063] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A mechanical hydraulic component cleaning device, comprising a base (1), a water tank (2), and a cleaning tank (3), wherein four support rods (101) are provided between the base (1) and the cleaning tank (3), the water tank (2) is detachably connected to the middle portion of the top of the base (1), an outlet pipe (201) is provided at one end of the water tank (2), and the outlet pipe (201) is connected to the cleaning tank (3) at one end away from the water tank (2), and is characterized in that: The cleaning box (3) comprises a high-pressure cleaning mechanism, an ultrasonic cleaning mechanism, a control system, a fixing and clamping mechanism, and a drying mechanism; The high-pressure cleaning mechanism includes a high-pressure cleaning chamber (306), the high-pressure cleaning chamber (306) is embedded in the cleaning box (3), a high-pressure cleaning water gun is provided on one side of the inner wall of the high-pressure cleaning chamber (306), and a sewage pipe (308) is provided at the bottom of the high-pressure cleaning chamber (306); The ultrasonic cleaning mechanism comprises an ultrasonic cleaning chamber (307), the ultrasonic cleaning chamber (307) is embedded in the cleaning box (3), an ultrasonic frequency power supply (6) is provided on one side of the ultrasonic cleaning chamber (307), the ultrasonic frequency power supply (6) is electrically connected to a transducer (601), the output end of the transducer (601) is in close contact with the outer wall of the ultrasonic cleaning chamber (307), and a sewage pipe (309) is provided at the bottom of the ultrasonic cleaning chamber (307); The drying mechanism comprises a fan (5), an air duct (305) is provided inside the cleaning box (3), the fan (5) is located at one end of the air duct (305), and grid air outlets (501) are provided at both ends of the air duct (305); The sewage pipe 1 (308) and the sewage pipe 2 (309) are connected to the water tank (2).

2. A mechanical hydraulic component cleaning device according to claim 1, characterized in that: The water tank (2) is provided with a water storage chamber 1 (206) and a water storage chamber 2 (207). The water outlet of the water storage chamber 1 (206) is provided with an electronic water pump (205). The output end of the electronic water pump (205) is connected to a water outlet pipe (201). The sewage pipe 1 (308) and the sewage pipe 2 (309) are connected to the water storage chamber 2 (207).

3. A mechanical hydraulic component cleaning device according to claim 2, characterized in that: A filter bottle (208) is detachably connected to the interior of the water tank (2); the water inlet end of the filter bottle (208) is connected to the first sewage pipe (308) and the second sewage pipe (309); and the water outlet end of the filter bottle (208) is connected to the second water storage chamber (207).

4. A mechanical hydraulic component cleaning device according to claim 3, characterized in that: The number of high-pressure cleaning water guns is 2 sets, which respectively include a high-pressure nozzle 1 (312) and a high-pressure nozzle 2 (314). The water inlet end of the high-pressure nozzle 1 (312) is provided with a branch pipe 1 (202), and the water inlet end of the high-pressure nozzle 2 (314) is provided with a branch pipe 2 (203). The high-pressure nozzle 1 (312) and the high-pressure nozzle 2 (314) are symmetrically arranged.

5. A mechanical hydraulic component cleaning device according to claim 4, characterized in that: The number of the transducers (601) is two groups, and the output ends of the two groups of transducers (601) are respectively close to the bottom and the outer wall of the horizontal part of the ultrasonic cleaning chamber (307).

6. A mechanical hydraulic component cleaning device according to claim 5, characterized in that: The bottoms of the high-pressure cleaning chamber (306) and the ultrasonic cleaning chamber (307) are both provided with slopes (310).

7. The mechanical hydraulic component cleaning device according to claim 1, characterized in that: The control system comprises a system power supply (303), a single-chip microcomputer (304) and a display screen (301). The system power supply (303) is embedded in the cleaning box (3). The system power supply (303) supplies power to the single-chip microcomputer (304) and the display screen (301) respectively. The single-chip microcomputer (304) is electrically connected to the display screen (301), the high-pressure cleaning chamber (306) and the ultrasonic cleaning mechanism. The display screen (301) is located on a surface of one side of the top of the cleaning box (3). The single-chip microcomputer (304) is located inside the cleaning box (3). A button (302) is also provided on one side of the top of the cleaning box (3). The button (302) is electrically connected to the single-chip microcomputer (304).

8. The mechanical hydraulic component cleaning device according to claim 1, characterized in that: The fixed clamping mechanism comprises a mounting plate (4), a handle (401) is provided on the top of the mounting plate (4), a telescopic rod (402) is provided on the bottom of the mounting plate (4), a turntable (403) is movably connected to the bottom end of the telescopic rod (402), and a clamping assembly is provided on the bottom of the turntable (403).

9. The mechanical hydraulic component cleaning device according to claim 8, characterized in that: The clamping assembly includes two connecting rods (404), the two connecting rods (404) are located on both sides of the turntable (403), the two connecting rods (404) are threadedly connected to a rotating rod (408), one end of the two rotating rods (408) is provided with a knob (409), and the end of the two rotating rods (408) away from the knob (409) is provided with a pressure plate (406).

10. The mechanical hydraulic component cleaning device according to claim 9, characterized in that: A soft layer (405) is provided at one end of the pressing plate (406) away from the rotating rod (408), and an elastic connecting member (407) is provided between the rotating rod (408) and the pressing plate (406).

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