Dust remover for flat aluminum pipe production system

By using a combined structure of a rotating drum and a stirring fan in the flat aluminum tube production system, combined with water flow and ultrasonic cleaning, the problems of dust and secondary dust adhesion in the flat aluminum tube production process are solved, and an efficient dust removal effect is achieved.

CN223382204UActive Publication Date: 2025-09-26JIANGSU GONGCHANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422648570.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the prior art, during the production of flat aluminum tubes, dust is generated and the dust is easily attached again, resulting in poor dust removal effect.

Method used

A dust collector for the flat aluminum tube production system was designed. It adopts a combined structure of a rotating drum and a stirring fan. It separates and filters dust from the flat aluminum tube through water flow and ultrasonic cleaning.

Benefits of technology

It effectively reduces the binding force between dust and flat aluminum tubes, improves dust removal effect, avoids secondary adhesion of dust, and enhances cleaning effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dust removal, in particular to a dust remover for a flat aluminum pipe production system, which comprises a cleaning pool, two stabilizing rings are fixedly mounted on the inner side of the cleaning pool through two groups of fixing rods, and an openable rotating cylinder is rotatably mounted on the inner side of each stabilizing ring through a bearing. A rotating shaft and a short shaft are installed on one side of the interior of the cleaning pool in a penetrating mode through bearings, a small stirring fan is fixedly installed at one end of the rotating shaft, and a large stirring fan is fixedly installed at one end of the short shaft; the design of the rotating cylinder is adopted, the flat aluminum pipe is placed on the inner side of the rotating cylinder, so that the flat aluminum pipe rolls in water, the binding force between dust and the flat aluminum pipe can be reduced, the dust and the flat aluminum pipe can be conveniently separated, the dust falls and penetrates through holes of the rotating cylinder to fall on the top of the partition plate, and the large stirring fan rotates to drive water to flow. Water penetrates through the inner side of the flat aluminum pipe to clean dust on the inner side of the flat aluminum pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal, in particular to a dust remover for a flat aluminum tube production system. Background Art

[0002] Flat aluminum tube, also known as aluminum flat tube or aluminum rectangular tube, is an aluminum alloy pipe with a rectangular cross-section. Its appearance is similar to that of a stainless steel flat tube. Flat aluminum tube has the characteristics of light weight, high strength, good corrosion resistance, easy processing and good forming performance. Therefore, it has been widely used in many industries. During the cutting, drilling, grinding and other processing of aluminum tubes, due to friction and cutting, a large amount of aluminum chips and aluminum oxide dust will be generated on the surface of the aluminum tube. These aluminum chips and aluminum oxide dust need to be removed before they can be used subsequently.

[0003] Chinese patent publication number CN218283011U discloses an efficient dust removal device for aluminum tube molding, which includes a box body. Aluminum alloy tubes are laid on the placement layer of a placement rack. The induced draft fan is started, and air flows through the aluminum alloy tubes from the air inlet to the air outlet, thereby bringing out the dust in the aluminum alloy tubes, achieving the effect of batch dust removal.

[0004] The above-mentioned and similar prior arts place the flat aluminum tubes on a platform or shelf and remove dust by blowing with wind. This method easily creates a dust effect in the workshop, which is easy to cause harm to the human body. At the same time, the raised dust will fall on the surface of the flat aluminum tube again, causing secondary adhesion of dust, which reduces the dust removal effect.

[0005] Therefore, the utility model provides a dust collector for a flat aluminum tube production system that can reduce dust and prevent secondary adhesion of dust. Utility Model Content

[0006] Aiming at the problems that dust removal by wind blowing in the existing technology is prone to dust emission and secondary dust adhesion, a dust collector is designed for a flat aluminum tube production system.

[0007] The technical solution adopted by the utility model to solve its technical problems is: a dust collector for a flat aluminum tube production system, comprising a cleaning tank, two stabilizing rings fixedly installed on the inner side of the cleaning tank through two groups of fixing rods, an openable rotating cylinder rotatably installed on the inner side of the stabilizing ring through a bearing, a rotating shaft and a short shaft are installed on one side of the interior of the cleaning tank through a bearing, a small stirring fan is fixedly installed on one end of the rotating shaft, and a large stirring fan is fixedly installed on one end of the short shaft.

[0008] Furthermore, one side of the cleaning pool is fixedly connected to a water inlet valve, the other side of the cleaning pool is fixedly connected to a water outlet pipe, and the water outlet pipe is located at the bottom of the water inlet valve, and a manual valve is fixedly installed on the top of the water outlet pipe.

[0009] Furthermore, a partition is fixedly installed on the inner side of the cleaning tank, a plurality of ultrasonic generators are fixedly installed on the top of the partition, a filter is fixedly installed in the middle position between the partition and the inner side of the bottom wall of the cleaning tank, and the top of the partition is fixedly connected to the bottom of the stabilizing ring through two support plates, one of which is connected to the rotating shaft through a bearing.

[0010] Furthermore, a cylinder cover is installed on the top of the rotating cylinder through a hinge, and the side of the cylinder cover away from the hinge is connected to the rotating cylinder through a buckle. The inner sides of both ends of the rotating cylinder are respectively fixed with a barrier net, and the outer side of the rotating cylinder is fixed with an outer gear ring, and the outer gear ring is located on the side of one stabilizing ring away from the other stabilizing ring.

[0011] Furthermore, a protective shell is fixedly installed on the inner wall of the cleaning tank close to the outer gear ring, and the protective shell is connected to the rotating shaft and the short shaft through bearings respectively. A driving motor is fixedly installed on one side of the cleaning tank, and the output end of the driving motor is fixedly connected to the other end of the rotating shaft.

[0012] Furthermore, a small gear is fixedly mounted on the outer side of the rotating shaft, and the small gear is meshed with the outer gear ring.

[0013] Furthermore, a large gear is fixedly mounted on the outer side of the rotating shaft, a medium gear is fixedly mounted on the outer side of the short shaft, and the medium gear and the large gear are meshed with each other. Both the medium gear and the large gear are located on the inner side of the protective shell.

[0014] Beneficial effects of the utility model:

[0015] (1) The dust collector for the flat aluminum tube production system described in the utility model adopts a rotating drum design, and the flat aluminum tube is placed on the inner side of the rotating drum, so that the flat aluminum tube rolls in the water, which can reduce the binding force between the dust and the flat aluminum tube, facilitate the separation of the dust and the flat aluminum tube, and make the dust fall and pass through the holes of the rotating drum to fall on the top of the partition. The large stirring fan rotates to drive the water flow, so that the water passes through the inner side of the flat aluminum tube and cleans the dust inside.

[0016] (2) The utility model discloses a dust collector for a flat aluminum tube production system. The design of the large stirring fan and the small stirring fan allows the water in the cleaning pool to circulate, thereby driving the dust separated from the flat aluminum tube to the bottom of the partition. The dust is filtered by the filter screen, reducing the dust in the water on the top of the partition and improving the cleaning effect of the flat aluminum tube. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the dust collector body of the present utility model;

[0019] Figure 2This is a schematic diagram of the planar structure of the top of the dust collector of the present invention;

[0020] Figure 3 This is a schematic side sectional view of the dust collector of the present invention;

[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the rotating drum of the present invention;

[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the large stirring fan of the present utility model.

[0023] In the figure: 1. Cleaning tank; 2. Water inlet valve; 3. Water outlet pipe; 4. Partition; 5. Ultrasonic generator; 6. Filter; 7. Fixing rod; 8. Stabilizing ring; 9. Support plate; 10. Rotating cylinder; 11. Cylinder cover; 12. Baffle; 13. Outer gear ring; 14. Protective shell; 15. Rotating shaft; 16. Driving motor; 17. Small gear; 18. Small stirring fan; 19. Large gear; 20. Short shaft; 21. Medium gear; 22. Large stirring fan. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] Example:

[0026] like Figure 1-Figure 5 As shown, the utility model describes a dust collector for a flat aluminum tube production system, comprising a cleaning pool 1, one side of the cleaning pool 1 is fixedly connected to a water inlet valve 2, one side of the cleaning pool 1 is fixedly connected to a water outlet pipe 3, and the water outlet pipe 3 is located at the bottom of the water inlet valve 2, a manual valve is fixedly installed on the top of the water outlet pipe 3, a partition 4 is fixedly installed on the inner side of the cleaning pool 1, a plurality of ultrasonic generators 5 are fixedly installed on the top of the partition 4, and a filter screen 6 is fixedly installed in the middle position between the partition 4 and the inner side of the bottom wall of the cleaning pool 1.

[0027] Specifically, the cleaning pool 1 can provide a stable support for the partition 4. There is a large gap between the partition 4 and the inner walls on both sides of the cleaning pool 1, so that the water in the cleaning pool 1 can circulate along the partition 4. The partition 4 and the cleaning pool 1 can provide a stable support for the filter 6. The filter 6 can filter the dust, making it convenient to concentrate the dust, and finally discharge the dust and water to the outside through the outlet pipe 3.

[0028] In this embodiment, two stabilizing rings 8 are fixedly installed on the inner side of the cleaning tank 1 through two groups of fixing rods 7. An openable rotating drum 10 is rotatably installed on the inner side of the stabilizing ring 8 through bearings. A rotating shaft 15 and a short shaft 20 are installed on one side of the inner side of the cleaning tank 1 through bearings. A small stirring fan 18 is fixedly installed on one end of the rotating shaft 15, and a large stirring fan 22 is fixedly installed on one end of the short shaft 20. The top of the partition 4 is fixedly connected to the bottom of the stabilizing ring 8 through two support plates 9, one of which is connected to the rotating shaft 15 through a bearing. A drum cover 11 is rotatably installed on the top of the rotating drum 10 through a hinge, and the side of the drum cover 11 away from the hinge is connected to the rotating drum 10 through a buckle. A baffle net 12 is fixedly installed on the inner sides of both ends of the rotating drum 10, and an outer gear ring 13 is fixedly installed on the outer side of the rotating drum 10, and the outer gear ring 13 is located on the side of one stabilizing ring 8 away from the other stabilizing ring 8.

[0029] Specifically, the fixing rod 7 can provide stable support for the stabilizing ring 8, the stabilizing ring 8 can provide rotational support for the rotating cylinder 10, the hinge can provide rotational support for the cylinder cover 11, and the buckle can easily open the cylinder cover 11, so that the flat aluminum tube can be placed or removed from the inner side of the rotating passage, the support plate 9 can provide stable support for the stabilizing ring 8, and at the same time one of the support plates 9 can provide rotational support for the rotating shaft 15, and the rotating cylinder 10 can provide stable support for the outer gear ring 13, and the outer gear ring 13 can be easily engaged with the pinion 17. When the rotating shaft 15 rotates, it drives the pinion 17 to rotate, and utilizes the meshing action of the pinion 17 and the outer gear ring 13 to drive the rotating cylinder 10 to rotate.

[0030] In this embodiment, a protective shell 14 is fixedly installed on the inner wall of the cleaning tank 1 close to the outer gear ring 13, and the protective shell 14 is respectively connected to the rotating shaft 15 and the short shaft 20 through bearings. A drive motor 16 is fixedly installed on one side of the cleaning tank 1, and the output end of the drive motor 16 is fixedly connected to the other end of the rotating shaft 15. A small gear 17 is fixedly installed on the outside of the rotating shaft 15, and the small gear 17 is meshed with the outer gear ring 13. A large gear 19 is fixedly installed on the outside of the rotating shaft 15, and a medium gear 21 is fixedly installed on the outside of the short shaft 20, and the medium gear 21 and the large gear 19 are meshed with each other. The medium gear 21 and the large gear 19 are both located on the inner side of the protective shell 14.

[0031] Specifically, the cleaning tank 1 can provide stable support for the protective shell 14, and the protective shell 14 can provide protection for the meshing of the large gear 19 and the medium gear 21. At the same time, the protective shell 14 can provide rotational support for the rotating shaft 15 and the short shaft 20 through the bearing. The drive motor 16 can provide rotational driving force for the rotating shaft 15. The rotating shaft 15 transmits the rotational force to the short shaft 20 through the meshing of the large gear 19 and the medium gear 21, thereby driving the large stirring fan 22 to rotate.

[0032] Working principle: When in use, the staff first connects the water inlet valve 2 to the external water pipe, injects a large amount of water into the inner side of the cleaning pool 1 through the water inlet valve 2, and then rotates the cylinder cover 11 to open it through the buckle, puts the flat aluminum tube that needs to be dusted into the rotating cylinder 10, closes the cylinder cover 11 and locks the cylinder cover 11 with the buckle, starts the ultrasonic generator 5, and then the staff drives the rotating shaft 15 to rotate through the driving motor 16, and the rotating shaft 15 drives the pinion 17 to rotate, and uses the meshing action of the pinion 17 and the outer gear ring 13 to drive the rotating cylinder 1 0 rotates, causing the rotating drum 10 to drive the flat aluminum tube inside to rotate, and ultrasonic cleaning is performed. The rotating shaft 15 drives the stirring fan 1 to rotate, and at the same time, the stirring fan 2 is driven to rotate through the engagement of the large gear 19 and the middle gear 21. The rotation of the stirring fan 1 and the stirring fan 2 causes the water inside the cleaning tank 1 to flow from right to left, and the partition 4 is used to form a circulating flowing water. The flowing water passes through the inside of the flat aluminum tube for cleaning and removal. When the flowing water drives the dust to move to the filter screen 6, the dust in the flowing water is filtered. Finally, the water mixed with dust can be discharged by opening the outlet pipe 3.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A dust collector for a flat aluminum tube production system, comprising a cleaning tank (1), characterized in that: Two stabilizing rings (8) are fixedly installed on the inner side of the cleaning tank (1) through two groups of fixing rods (7), and an openable rotating cylinder (10) is rotatably installed on the inner side of the stabilizing ring (8) through a bearing. A rotating shaft (15) and a short shaft (20) are installed on one side of the interior of the cleaning tank (1) through a bearing, a small stirring fan (18) is fixedly installed on one end of the rotating shaft (15), and a large stirring fan (22) is fixedly installed on one end of the short shaft (20).

2. The dust collector for a flat aluminum tube production system according to claim 1, characterized in that: One side of the cleaning pool (1) is fixedly connected to a water inlet valve (2), and one side of the cleaning pool (1) is fixedly connected to a water outlet pipe (3), and the water outlet pipe (3) is located at the bottom of the water inlet valve (2), and a manual valve is fixedly installed on the top of the water outlet pipe (3).

3. The dust collector for a flat aluminum tube production system according to claim 2, characterized in that: A partition (4) is fixedly installed on the inner side of the cleaning tank (1), a plurality of ultrasonic generators (5) are fixedly installed on the top of the partition (4), a filter (6) is fixedly installed in the middle position between the partition (4) and the inner side of the bottom wall of the cleaning tank (1), and the top of the partition (4) is fixedly connected to the bottom of the stabilizing ring (8) through two support plates (9), one of the support plates (9) is connected to the rotating shaft (15) through a bearing.

4. The dust collector for a flat aluminum tube production system according to claim 3, characterized in that: A cylinder cover (11) is rotatably mounted on the top of the rotating cylinder (10) via a hinge, and a side of the cylinder cover (11) away from the hinge is connected to the rotating cylinder (10) via a buckle, and a barrier net (12) is fixedly mounted on the inner sides of both ends of the rotating cylinder (10), and an outer gear ring (13) is fixedly mounted on the outer side of the rotating cylinder (10), and the outer gear ring (13) is located on a side of one stabilizing ring (8) away from the other stabilizing ring (8).

5. The dust collector for a flat aluminum tube production system according to claim 3, characterized in that: A protective shell (14) is fixedly installed on the inner wall of one side of the cleaning tank (1) close to the outer gear ring (13), and the protective shell (14) is connected to the rotating shaft (15) and the short shaft (20) through bearings respectively. A driving motor (16) is fixedly installed on one side of the cleaning tank (1), and the output end of the driving motor (16) is fixedly connected to the other end of the rotating shaft (15).

6. The dust collector for a flat aluminum tube production system according to claim 5, characterized in that: A small gear (17) is fixedly mounted on the outer side of the rotating shaft (15), and the small gear (17) is meshed with the outer gear ring (13).

7. The dust collector for a flat aluminum tube production system according to claim 5, characterized in that: A large gear (19) is fixedly mounted on the outer side of the rotating shaft (15), and a medium gear (21) is fixedly mounted on the outer side of the short shaft (20), and the medium gear (21) and the large gear (19) are meshed with each other. Both the medium gear (21) and the large gear (19) are located on the inner side of the protective shell (14).

Citation Information

Patent Citations

  • Efficient dust removal device for aluminum pipe forming

    CN218283011U