Hollow aluminum profile extrusion die
The split design of the lower die, reinforcement cylinder and upper die solves the problems of heavy weight and inconvenient replacement of aluminum profile extrusion dies, and realizes the lightweight and diversified processing capabilities of the die.
Patent Information
- Application Number
- CN202422524053.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-18
AI Technical Summary
Existing aluminum profile extrusion dies are generally large and heavy, resulting in high costs and inconvenience in replacement.
It adopts a split design, including a lower mold, a reinforcement cylinder and an upper mold. The lower mold is connected to the reinforcement cylinder, the upper mold is set inside the reinforcement cylinder, and the middle column extends to the inside of the upper mold, so as to achieve lightweight mold and stable fixation of the mold frame.
The weight and volume of the mold are reduced, the purchase and replacement costs are lowered, and it can adapt to different processing requirements, achieving the lightness and diversity of the mold.
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Figure CN223382291U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an aluminum profile extrusion die, in particular to a hollow aluminum profile extrusion die. Background Art
[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by melting and extruding aluminum bars. The production process of aluminum profiles mainly includes three steps: melting, extrusion, and coloring.
[0003] Aluminum profiles require an extrusion die during production. The heated raw material is squeezed into the extrusion die to form the extruded material into different shapes. The existing extrusion die consists of an upper die and a lower die. The lower die is provided with a feed port. The lower and upper dies are fixed to a die base and connected to each other via positioning columns. The upper surface of the lower die is provided with a special-shaped bump, while the upper surface of the upper die is provided with a special-shaped hole.
[0004] The heated raw material is squeezed into the space between the special-shaped convex block and the special-shaped hole, and then the extruded raw material is shaped into a hollow special-shaped material (i.e., a special-shaped hollow aluminum profile). In order to ensure sufficient strength, the existing upper mold only has a special-shaped hole (such as Figure 12 and Figure 13 As shown in the figure, a large part of the cylindrical block is unused, which not only causes material waste in actual use, but also makes the mold heavier as a whole, which puts a heavy burden on the staff during transportation and installation. When the mold is damaged, the replacement cost is also high. Therefore, a hollow aluminum profile extrusion mold is proposed to solve the above problems. Utility Model Content
[0005] Based on the above description, the present invention provides a hollow aluminum profile extrusion die to solve the problem that the existing extrusion die is large and heavy as a whole, resulting in high cost and inconvenience in replacement.
[0006] The technical solution of the present invention to solve the above-mentioned technical problems is as follows: a hollow aluminum profile extrusion mold, comprising: a lower mold and a reinforcement cylinder, the reinforcement cylinder is arranged at the top of the lower mold, the upper mold is arranged inside the reinforcement cylinder and is connected to the upper surface of the reinforcement cylinder, and the intermediate column is arranged between the reinforcement cylinder and the upper mold and extends to the interior of the upper mold.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, the lower mold includes a lower mold body, the upper surface of the lower mold body is provided with a mounting groove and a positioning column, the bottom wall of the mounting groove is provided with a feed port, and the inner wall of the mounting groove is provided with a first protrusion.
[0009] Furthermore, the reinforcement cylinder includes a cylinder body, a partition is provided inside the cylinder body, threaded holes and positioning blind holes are provided on the upper and lower surfaces of the cylinder body respectively, and a second protrusion is provided on the inner wall of the cylinder body.
[0010] Furthermore, the middle column includes a bottom plate, which is arranged inside the cylinder and located at the top end of the partition.
[0011] Furthermore, the upper surface of the base plate is provided with a communicating hole and a column, and the side surface of the base plate is provided with a side groove, and the first protrusion can be inserted into the inside of the side groove.
[0012] Furthermore, the column includes a first column, a second column and a third column, the first column and the second column are special-shaped columns with the same cross-sectional shape, the height of the second column is less than the height of the first column, and the third column and the first column are special-shaped columns with inconsistent cross-sectional areas.
[0013] Furthermore, the diameter of the bottom plate is consistent with the inner diameter of the mounting groove, and the diameter of the bottom plate is larger than the inner diameter of the partition.
[0014] Furthermore, the upper mold includes a mounting plate, a positioning slot is provided on the side of the mounting plate, the second protrusion can be inserted into the interior of the positioning slot, a column is provided at the top of the mounting plate, a cover plate is provided at the top of the column, and an extrusion hole is provided on the upper surface of the cover plate.
[0015] Furthermore, the extrusion hole includes a first extrusion hole and a second extrusion hole, the shape of the cross section of the first extrusion hole is consistent with the shape of the cross section of the first cylinder, the size of the first extrusion hole is larger than the size of the first cylinder, the shape of the cross section of the second extrusion hole is consistent with the shape of the cross section of the third cylinder, and the size of the second extrusion hole is larger than the size of the third cylinder.
[0016] Furthermore, a positioning groove is provided on the lower surface of the mounting plate, the positioning groove is communicated with the extrusion hole, and a third protrusion is provided on the inner side wall of the positioning groove, and the third protrusion can be stuck into the inside of the side groove.
[0017] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0018] 1. The utility model provides a lower die, an intermediate column, and an upper die. Through the cooperation between the above three components, when the die is fixed on the die frame, the raw material can be extruded and shaped between the intermediate column and the upper die. The provision of the upper die reduces the weight of the upper die, which reduces costs on the one hand and facilitates transportation on the other hand. Moreover, by replacing the upper die and the intermediate column, the die can extrude aluminum profiles of different shapes.
[0019] 2. By setting up the reinforcing cylinder, the strength of the mold is increased, so that the mold can withstand greater pressure when fixed on the mold frame. The reinforcing cylinder and the lower mold in the mold can adapt to different intermediate columns and upper mold parts. Therefore, only different intermediate columns and upper mold parts are needed to meet different processing requirements, thereby achieving the effect of reducing purchase costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A schematic structural diagram of a hollow aluminum profile extrusion die provided in an embodiment of the present utility model;
[0021] Figure 2 for Figure 1 Structural cross-sectional view;
[0022] Figure 3 This is a schematic structural diagram of the lower mold in an embodiment of the present utility model;
[0023] Figure 4 This is a schematic structural diagram of the reinforcing tube in an embodiment of the present utility model;
[0024] Figure 5 This is a schematic structural diagram of the middle column in an embodiment of the present utility model;
[0025] Figure 6 This is a schematic structural diagram of the second column in an embodiment of the present utility model;
[0026] Figure 7 This is a schematic structural diagram of the third column in an embodiment of the present utility model;
[0027] Figure 8 This is a structural diagram of the upper module in the embodiment of the present utility model;
[0028] Figure 9 This is a schematic structural diagram of the second extrusion hole in an embodiment of the present utility model;
[0029] Figure 10 for Figure 8 A structural diagram from another perspective;
[0030] Figure 11 This is a schematic structural diagram of the second embodiment of the present utility model;
[0031] Figure 12 It is a structural diagram of the prior art;
[0032] Figure 13 for Figure 12 A structural diagram from another perspective;
[0033] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0034] 1. Lower mold; 11. Lower mold body; 12. Feed port; 13. Mounting groove; 14. First protrusion; 15. Positioning column; 2. Reinforcement cylinder; 21. Cylinder; 22. Partition; 23. Second protrusion; 24. Threaded hole; 3. Intermediate column; 31. Bottom plate; 32. Side groove; 33. Connecting hole; 34. Column; 341. First column; 342. Second column; 343. Third column; 4. Upper mold; 41. Mounting plate; 42. Positioning slot; 43. Column; 44. Cover plate; 45. Extrusion hole; 451. First extrusion hole; 452. Second extrusion hole; 46. Positioning groove; 47. Third protrusion. DETAILED DESCRIPTION
[0035] To facilitate understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings. The accompanying drawings provide embodiments of the present application. However, the present application may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of the present application more thorough and comprehensive.
[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application pertains. The terms used herein in the specification of this application are for the purpose of describing specific embodiments only and are not intended to limit this application.
[0037] When used herein, the singular forms "a", "an", and "the" may also include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the terms "include / comprise" or "have" and the like specify the presence of stated features, integers, steps, operations, components, parts, or combinations thereof, but do not preclude the possibility of the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof.
[0038] Example 1
[0039] See also Figure 1 and Figure 2 , a hollow aluminum profile extrusion die, comprising:
[0040] Lower mold 1; and
[0041] A reinforcing cylinder 2 is provided at the top of the lower mold 1;
[0042] an upper mold member 4, which is disposed inside the reinforcement tube 2 and connected to the upper surface of the reinforcement tube 2;
[0043] The middle column 3 is disposed between the reinforcing tube 2 and the upper mold 4 and extends to the interior of the upper mold 4 .
[0044] Based on the above, the lower mold 1, the reinforcing cylinder 2, the upper mold 4 and the middle column 3 cooperate with each other to form a complete extrusion mold. At this time, the reinforcing cylinder 2, the upper mold 4 and the middle column 3 constitute the upper mold. Compared with the traditional upper mold, the upper mold has a smaller overall volume and lighter weight. The mold adopts a split setting. The lower mold 1 and the reinforcing cylinder 2 can be suitable for different upper molds 4 and middle columns 3. Therefore, only different middle columns 3 and upper molds 4 need to be purchased. From the perspective of the factory, only purchasing different middle columns 3 and upper molds 4 can greatly reduce costs, and different middle columns 3 and upper molds 4 can also be used in conjunction with each other, thereby achieving the effect of full utilization.
[0045] Example 2
[0046] Based on the first embodiment, Figure 3 and Figure 11 As shown, the lower mold 1 includes a lower mold body 11, the upper surface of the lower mold body 11 is provided with a mounting groove 13 and a positioning column 15, the bottom wall of the mounting groove 13 is provided with a feed port 12, and the inner wall of the mounting groove 13 is provided with a first protrusion 14;
[0047] Based on the above, the setting of the mounting groove 13 and the positioning column 15 enables the upper mold 4 to be directly inserted into the interior of the lower mold 1. At this time, the intermediate column 3 is set between the upper mold 4 and the lower mold 1. The mold can be completed by inserting it into the mold frame. The mold is made lighter and easier to use by removing the reinforcing tube 2.
[0048] Example 3
[0049] On the basis of embodiment 1 or 2, Figure 2 、 Figure 5 、 Figure 6 as well as Figure 8 As shown, the intermediate column 3 includes a bottom plate 31, which is arranged inside the cylinder 21 and located at the top of the partition 22. The upper surface of the bottom plate 31 is provided with a communication hole 33 and a column 34;
[0050] The side of the bottom plate 31 is provided with a side groove 32, and the first protrusion 14 can be inserted into the inside of the side groove 32. The diameter of the bottom plate 31 is consistent with the inner diameter of the mounting groove 13, and the diameter of the bottom plate 31 is larger than the inner diameter of the partition 22;
[0051] The column 34 includes a first column 341 and a second column 342. The first column 341 and the second column 342 are special-shaped columns with the same cross-sectional shape. The height of the second column 342 is smaller than that of the first column 341.
[0052] The upper mold 4 includes a mounting plate 41, a side of which is provided with a positioning slot 42, and the second protrusion 23 can be snapped into the interior of the positioning slot 42. A column 43 is provided at the top of the mounting plate 41, and a cover plate 44 is provided at the top of the column 43. The upper surface of the cover plate 44 is provided with an extrusion hole 45.
[0053] The extrusion hole 45 includes a first extrusion hole 451 , the cross-sectional shape of the first extrusion hole 451 is consistent with the cross-sectional shape of the first column 341 , and the size of the first extrusion hole 451 is larger than the size of the first column 341 ;
[0054] A positioning groove 46 is provided on the lower surface of the mounting plate 41. The positioning groove 46 is in communication with the extrusion hole 45. A third protrusion 47 is provided on the inner sidewall of the positioning groove 46. The third protrusion 47 can be inserted into the inner side groove 32.
[0055] Based on the above, the first column 341 cooperates with the first extrusion hole 451 to enable the mold to extrude the first hollow aluminum profile, and the second column 342 cooperates with the first extrusion hole 452 to extrude the second hollow aluminum profile. The second hollow aluminum profile is different from the first one only in the thickness of the aluminum profile. By setting columns 3 of different heights, the gap between the column 3 and the first extrusion hole 451 is different, and the thickness of the extruded hollow aluminum profile is different, thereby achieving an adjustable thickness effect.
[0056] Example 4
[0057] Based on the third embodiment, Figure 7 and Figure 9 The column 34 includes a third column 343 , and the third column 343 and the first column 341 are special-shaped columns with different cross-sectional areas;
[0058] The extrusion hole 45 includes a second extrusion hole 452 , the cross-sectional shape of the second extrusion hole 452 is consistent with the cross-sectional shape of the third column 343 , and the size of the second extrusion hole 452 is larger than the size of the third column 343 ;
[0059] Based on the above, the third column 343 and the second extrusion hole 452 cooperate with each other, so that the hollow aluminum profile extruded by the mold has a different shape from the hollow aluminum profile extruded in Example 3, that is, the effect of extruding different special-shaped hollow aluminum profiles is achieved.
[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A hollow aluminum profile extrusion die, characterized in that: include: Lower die (1); as well as A reinforcing cylinder (2) is arranged at the top end of the lower mold (1); an upper mold member (4) disposed inside the reinforcement tube (2) and connected to the upper surface of the reinforcement tube (2); An intermediate column (3) is arranged between the reinforcing cylinder (2) and the upper mold member (4), and extends to the interior of the upper mold member (4).
2. The hollow aluminum profile extrusion die according to claim 1, characterized in that: The lower mold (1) comprises a lower mold body (11), the upper surface of the lower mold body (11) is provided with a mounting groove (13) and a positioning column (15), the bottom wall of the mounting groove (13) is provided with a feed port (12), and the inner wall of the mounting groove (13) is provided with a first protrusion (14).
3. The hollow aluminum profile extrusion die according to claim 2, characterized in that: The reinforcing cylinder (2) comprises a cylinder (21), a partition (22) is provided inside the cylinder (21), threaded holes (24) and positioning blind holes are provided on the upper and lower surfaces of the cylinder (21), and a second protrusion (23) is provided on the inner wall of the cylinder (21).
4. The hollow aluminum profile extrusion die according to claim 3, characterized in that: The intermediate column (3) comprises a bottom plate (31), and the bottom plate (31) is arranged inside the cylinder (21) and located at the top end of the partition (22).
5. The hollow aluminum profile extrusion die according to claim 4, characterized in that: The upper surface of the bottom plate (31) is provided with a communicating hole (33) and a column (34), and the side surface of the bottom plate (31) is provided with a side groove (32), and the first protrusion (14) can be inserted into the inside of the side groove (32).
6. The hollow aluminum profile extrusion die according to claim 5, characterized in that: The column (34) includes a first column (341), a second column (342) and a third column (343), wherein the first column (341) and the second column (342) are special-shaped columns with the same cross-sectional shape, the height of the second column (342) is less than the height of the first column (341), and the third column (343) and the first column (341) are special-shaped columns with inconsistent cross-sectional areas.
7. The hollow aluminum profile extrusion die according to claim 6, characterized in that: The diameter of the bottom plate (31) is consistent with the inner diameter of the mounting groove (13), and the diameter of the bottom plate (31) is larger than the inner diameter of the partition (22).
8. The hollow aluminum profile extrusion die according to claim 6, characterized in that: The upper mold (4) includes a mounting plate (41), a positioning slot (42) is provided on the side of the mounting plate (41), the second protrusion (23) can be inserted into the positioning slot (42), a column (43) is provided at the top end of the mounting plate (41), a cover plate (44) is provided at the top end of the column (43), and an extrusion hole (45) is provided on the upper surface of the cover plate (44).
9. The hollow aluminum profile extrusion die according to claim 8, characterized in that: The extrusion hole (45) includes a first extrusion hole (451) and a second extrusion hole (452), wherein the cross-sectional shape of the first extrusion hole (451) is consistent with the cross-sectional shape of the first column (341), and the size of the first extrusion hole (451) is larger than the size of the first column (341), and the cross-sectional shape of the second extrusion hole (452) is consistent with the cross-sectional shape of the third column (343), and the size of the second extrusion hole (452) is larger than the size of the third column (343).
10. The hollow aluminum profile extrusion die according to claim 9, characterized in that: A positioning groove (46) is provided on the lower surface of the mounting plate (41), the positioning groove (46) and the extrusion hole (45) are communicated with each other, and a third protrusion (47) is provided on the inner side wall of the positioning groove (46), and the third protrusion (47) can be inserted into the inside of the side groove (32).