Dismounting support of continuous casting roller coupler

By designing a disassembly bracket for the continuous casting roller coupling and utilizing a synchronous drive mechanism and a coupling mechanism, the problem of the continuous casting roller being easily damaged under high-temperature cooling is solved, the precise docking and fixation of the docking shaft is achieved, and the installation and disassembly efficiency and the surface quality of the ingot are improved.

CN223382545UActive Publication Date: 2025-09-26SHANDONG GUANGYING METALLURGICAL MASCH CO LTD
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Patent Information

Application Number
CN202422820674.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

In the prior art, continuous casting rollers are easily damaged under the action of high temperature and cooling water, resulting in a short service life and difficulty in coupling docking, which affects the surface quality of the ingot and the replacement efficiency.

Method used

A disassembly bracket for continuous casting roller coupling is designed. The synchronous drive mechanism and coupling mechanism are adopted. The rotating shaft and gear rack cooperate to achieve the precise docking and fixation of the docking shaft.

Benefits of technology

The installation and disassembly efficiency of the continuous casting roller is improved, the service life of the continuous casting roller is extended, and the surface quality of the casting billet is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dismounting support of a continuous casting roller coupling, which relates to the dismounting field of continuous casting rollers and couplings, and comprises two support frames, the bottom ends of the two support frames are provided with a bottom plate, the bottom plate is in a hollow structure, the inner part of the bottom plate and one side of the bottom plate are provided with synchronous driving mechanisms, and the synchronous driving mechanisms are connected with the two support frames. The output end of the synchronizing mechanism is fixedly connected with a connecting frame, a hollow annular part is integrally formed at the top end of the connecting frame, a rotating shaft is rotationally installed on the inner wall of the hollow annular part of the connecting frame through a bearing, and the rotating shaft is synchronously connected with the continuous casting roller through a connecting shaft mechanism; the rotating shaft penetrates through the supporting frame, and a round hole for the rotating shaft to move is formed in the position, making contact with the rotating shaft, of the supporting frame. The synchronous driving mechanism and the connecting shaft mechanism are arranged, so that the second butt joint shaft with production tolerance can be conveniently mounted and fixed, and the mounting or dismounting efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of disassembly and assembly of continuous casting rollers and couplings, in particular to a disassembly bracket of a continuous casting roller coupling. Background Art

[0002] The continuous casting roller is a roller installed in the secondary cooling section. Due to the static pressure of the molten steel inside the ingot at the secondary cooling position and the thermal stress of cooling, it deforms and easily causes surface slip. Therefore, a cooling clamp is installed in the secondary cooling section as a guiding mechanism.

[0003] In the prior art, since the billet is clamped between two rows of rollers for solidification, straightening and drawing, the rollers, while in contact with the high-temperature billet, are also subjected to rapid cooling by high-pressure cooling water, and are constantly subjected to heating and cooling. The service life of the rollers working in such harsh environments is short. The reasons are as follows:

[0004] 1. Repeated heating and cooling will cause cracks on the roller surface. As the cracks expand and extend, they will eventually become scrapped.

[0005] 2. The roller surface is in contact with the high-temperature billet and is eroded by high-temperature oxidation and cooling water, causing oxidation and corrosion peeling, forming uneven defects, which seriously affect the surface quality of the billet and make it unusable;

[0006] Therefore, it is necessary to dismantle and replace the damaged continuous casting roller by disassembling the coupling. In the prior art, due to the production tolerance of the No. 2 docking shaft at both ends of the continuous casting roller, it is inconvenient to dock the No. 1 docking shaft and the No. 2 docking shaft when the coupling is docked during the installation process. Utility Model Content

[0007] The purpose of the utility model is to provide a disassembly bracket for a continuous casting roller coupling in order to solve the problems raised in the above background technology.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a disassembly bracket for a continuous casting roller coupling, comprising two support brackets, bottom plates being mounted at the bottom ends of the two support brackets, the bottom plates being hollow in structure, synchronous drive mechanisms being mounted inside and on one side of the bottom plates, a connecting bracket being fixedly connected to an output end of the synchronous mechanism, a hollow annular portion being integrally formed at the top end of the connecting bracket, a rotating shaft being rotatably mounted on the inner wall of the hollow annular portion of the connecting bracket via a bearing, and the rotating shaft being synchronously connected to the continuous casting roller via a coupling mechanism;

[0009] The rotating shaft passes through the supporting frame, and a circular hole for the rotating shaft to move is provided at a position where the supporting frame contacts the rotating shaft.

[0010] As a further solution of the present invention: the coupling mechanism includes a No. 1 docking shaft integrally formed at one end of the rotating shaft and a No. 2 docking shaft integrally formed at both ends of the continuous casting roller, a fixed disk is welded to the outer wall of the No. 1 docking shaft, a lower coupling is integrally formed at the bottom of one end of the fixed disk, and the top end of the lower coupling is detachably connected to the upper coupling.

[0011] As a further solution of the present invention: the synchronous drive mechanism includes a synchronous shaft rotatably installed in the inner cavity of the base plate, and a gear is interference-fitted on the middle section of the outer wall of the synchronous shaft. Racks are meshed above and below the outer wall of the gear, and the ends of the two racks away from each other penetrate to the outside of the base plate and are fixedly connected to the bottom end of the connecting frame.

[0012] As a further solution of the present invention: the synchronous drive mechanism also includes a forward and reverse motor installed on one end of the base plate through a fixing frame, and the output shaft of the forward and reverse motor passes through the interior of the support frame and is coaxially fixed to one end of the synchronous shaft.

[0013] As a further solution of the present invention: the bottom and top of the inner wall of the support frame are integrally formed with a limiting slide, and sliding grooves that are slidably connected to the cross-plate portion of the limiting slide are opened on both sides of the rack, and the cross-plate portion of the limiting slide is slidably connected to the sliding grooves.

[0014] As a further solution of the present invention: strip grooves for the rack to slide out are opened at both ends of the bottom plate.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By setting up a synchronous drive mechanism and a coupling mechanism, the second docking shaft with production tolerances can be installed and fixed more conveniently, thereby improving the installation or disassembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 This is a structural schematic diagram from another perspective of the present invention;

[0019] Figure 3 For the utility model Figure 2 A partial enlarged view of the middle part;

[0020] Figure 4 This is a schematic diagram of the internal structure of the utility model;

[0021] Figure 5 For the utility model Figure 4 A partial enlarged view of point B in the middle.

[0022] In the figure: 1. Support frame; 2. Bottom plate; 3. Forward and reverse motor; 4. Continuous casting roller; 5. Strip groove; 6. Rotating shaft; 7. Connecting frame; 8. No. 1 docking shaft; 9. Lower coupling; 10. Upper coupling; 11. No. 2 docking shaft; 12. Fixed plate; 13. Rack; 14. Limit slide; 15. Gear; 16. Synchronous shaft. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figures 1 to 5 In the embodiment of the present invention, a disassembly bracket of a continuous casting roller coupling includes two support frames 1, and a bottom plate 2 is installed at the bottom end of the two support frames 1. The bottom plate 2 is a hollow structure, and a synchronous driving mechanism is installed inside the bottom plate 2 and on one side of the bottom plate 2. The output end of the synchronous mechanism is fixedly connected to a connecting frame 7, and a hollow annular portion is integrally formed at the top of the connecting frame 7. A rotating shaft 6 is rotatably installed on the inner wall of the hollow annular portion of the connecting frame 7 through a bearing. The rotating shaft 6 is synchronously connected to the continuous casting roller 4 through a coupling mechanism; the rotating shaft 6 passes through the support frame 1, and a circular hole for the movement of the rotating shaft 6 is opened at the contact position between the support frame 1 and the rotating shaft 6.

[0025] In this embodiment, when the continuous casting roller 4 is installed and fixed, the synchronous driving mechanism is started, which drives the two connecting frames 7 to move toward or in opposite directions. The two connecting frames 7 that move toward or in opposite directions respectively drive the two rotating shafts 6 to move toward or in opposite directions. The two rotating shafts 6 that move toward or in opposite directions can drive the two sets of coupling mechanisms to move toward or in opposite directions synchronously, thereby forming support for the two ends of the continuous casting roller 4. Then, the two ends of the continuous casting roller 4 are fixed by the coupling mechanisms.

[0026] When disassembling the continuous casting roller 4, first, the two sets of coupling mechanisms are disassembled, and then the continuous casting roller 4 can be pulled upward to be disassembled.

[0027] Please refer to Figure 3 The coupling mechanism includes a No. 1 docking shaft 8 integrally formed at one end of the rotating shaft 6 and a No. 2 docking shaft 11 integrally formed at both ends of the continuous casting roller 4. A fixed disk 12 is welded to the outer wall of the No. 1 docking shaft 8, and a lower coupling 9 is integrally formed at the bottom of one end of the fixed disk 12. The top of the lower coupling 9 is detachably connected to the upper coupling 10.

[0028] In this embodiment: when the two rotating shafts 6 move toward or oppositely, the two moving rotating shafts 6 can drive the inner No. 1 docking shaft 8 to move synchronously, the No. 1 docking shaft 8 drives the fixed disk 12 to move synchronously, and the fixed disk 12 can drive the lower coupling 9 to move, and the two lower couplings 9 move toward or oppositely until the two lower couplings 9 can form support under the No. 2 docking shaft 11 at both ends of the continuous casting roller 4, and then use bolts and nuts to install and fix the upper coupling 10 and the lower coupling 9, so that the continuous casting rollers 4 of different lengths can be fixed.

[0029] Please refer to Figure 2 、 Figure 4 and Figure 5 The synchronous drive mechanism includes a synchronous shaft 16 rotatably mounted in the inner cavity of the base plate 2, and a gear 15 is interference fitted in the middle section of the outer wall of the synchronous shaft 16. Racks 13 are meshed above and below the outer wall of the gear 15. The ends of the two racks 13 away from each other pass through the outside of the base plate 2 and are fixedly connected to the bottom end of the connecting frame 7. The synchronous drive mechanism also includes a forward and reverse motor 3 mounted on one end of the base plate 2 through a fixed frame. The output shaft of the forward and reverse motor 3 passes through the interior of the support frame 1 and is coaxially fixedly connected to one end of the synchronous shaft 16.

[0030] In this embodiment: the forward and reverse motors 3 are started synchronously, and the operation of the forward and reverse motors 3 drives the synchronization shaft 16 to rotate, and the synchronization shaft 16 can drive the gear 15 to rotate forward or reverse. At this time, the two racks 13 distributed above and below slide toward or oppositely, and the two racks 13 can move synchronously by driving the connecting frame 7 installed at their ends, and the moving connecting frame 7 can drive the rotating shaft 6 to move synchronously.

[0031] Please refer to Figure 5 The bottom and top of the inner wall of the support frame 1 are integrally formed with a limiting slide 14, and sliding grooves are provided on both sides of the rack 13 to be slidably connected to the horizontal plate portion of the limiting slide 14, and the horizontal plate portion of the limiting slide 14 is slidably connected to the sliding groove.

[0032] In this embodiment, when the two racks 13 slide, the racks 13 drive the slider and the transverse plate portion of the limiting slide 14 to slide relative to each other, and the limiting slide 14 can enable the racks 13 to slide only in the axial direction.

[0033] Please refer to Figure 1 , strip grooves 5 for the rack 13 to slide out are provided at both ends of the bottom plate 2.

[0034] In this embodiment, the strip-shaped groove 5 is provided to allow the rack 13 to move toward the outer ends of the bottom plate 2 .

[0035] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A disassembly bracket for a continuous casting roller coupling, comprising two support brackets (1), characterized in that: A base plate (2) is installed at the bottom ends of the two support frames (1), and the base plate (2) is a hollow structure. A synchronous drive mechanism is installed inside the base plate (2) and on one side of the base plate (2). The output end of the synchronous drive mechanism is fixedly connected to a connecting frame (7), and a hollow annular portion is integrally formed on the top end of the connecting frame (7). A rotating shaft (6) is rotatably installed on the inner wall of the hollow annular portion of the connecting frame (7) through a bearing. The rotating shaft (6) is synchronously connected to the continuous casting roller (4) through a coupling mechanism. The rotating shaft (6) passes through the support frame (1), and a circular hole for the rotating shaft (6) to move is provided at the contact position between the support frame (1) and the rotating shaft (6).

2. The disassembly bracket for the continuous casting roller coupling according to claim 1, characterized in that: The coupling mechanism comprises a No. 1 docking shaft (8) integrally formed at one end of the rotating shaft (6) and a No. 2 docking shaft (11) integrally formed at both ends of the continuous casting roller (4); a fixed disk (12) is welded to the outer wall of the No. 1 docking shaft (8); a lower coupling (9) is integrally formed at the bottom of one end of the fixed disk (12); and an upper coupling (10) is detachably connected to the top end of the lower coupling (9).

3. The disassembly bracket of the continuous casting roller coupling according to claim 2, characterized in that: The synchronous drive mechanism includes a synchronous shaft (16) rotatably mounted in the inner cavity of the base plate (2), a gear (15) is interference-fitted on the middle section of the outer wall of the synchronous shaft (16), and racks (13) are meshed above and below the outer wall of the gear (15), and the ends of the two racks (13) that are away from each other are both extended to the outside of the base plate (2) and fixedly connected to the bottom end of the connecting frame (7).

4. The disassembly bracket for the continuous casting roller coupling according to claim 3, characterized in that: The synchronous drive mechanism further comprises a forward and reverse motor (3) mounted on one end of the base plate (2) via a fixing frame, wherein the output shaft of the forward and reverse motor (3) passes through the interior of the support frame (1) and is coaxially fixedly connected to one end of the synchronous shaft (16).

5. The disassembly bracket for the continuous casting roller coupling according to claim 4, characterized in that: The bottom and top ends of the inner wall of the support frame (1) are integrally formed with a limiting slide (14), and sliding grooves are provided on both sides of the rack (13) for sliding connection with the transverse plate portion of the limiting slide (14), and the transverse plate portion of the limiting slide (14) is slidably connected to the sliding grooves.

6. The disassembly bracket for the continuous casting roller coupling according to claim 5, characterized in that: Both ends of the bottom plate (2) are provided with strip grooves (5) for the rack (13) to slide out.