Automatic soldering equipment for power terminal
By setting up multiple workstations and devices on the rotating disk, automatic soldering of power terminals is achieved, which solves the problems of rough surface and waste gas caused by manual soldering, and improves product quality and working environment.
Patent Information
- Application Number
- CN202422822830.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-19
AI Technical Summary
In the existing power terminal soldering process, manual operation results in an uneven surface, waste gas and residue, which affects product quality and the working environment.
An automatic soldering device for power terminals is designed, with multiple fixtures set on a rotating disk. It goes through the loading and unloading, solder paste injection, welding and cooling stations in sequence. The fixtures, solder paste filling devices, welding devices and cooling devices are used to achieve automated soldering, avoiding the use of tin liquid.
It realizes the automated soldering of power terminals, improves the surface quality, reduces the generation of waste gas, and improves the working environment.
Smart Images

Figure CN223382730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soldering equipment, in particular to automatic soldering equipment for power terminals. Background Art
[0002] Existing power terminals are generally soldered manually by placing the end of the power terminal into the tin liquid, covering the end of the power terminal with the tin liquid, and then heating it. This soldering method can easily lead to an uneven terminal surface, affecting product quality. At the same time, waste gas and residue are generated during the tinning process, affecting the working environment. Therefore, automatic power terminal soldering equipment is designed to improve the quality of the product surface and reduce the generation of waste gas. Utility Model Content
[0003] The purpose of the utility model is to provide automatic soldering equipment for power terminals. A plurality of clamps are arranged on a rotating disk. The clamps are rotated in sequence through a loading and unloading station, a solder paste injection station, a welding station and a cooling station to realize automatic soldering of the power terminals, avoid the use of tin liquid, reduce the generation of waste gas, and at the same time improve the surface quality of the power terminals.
[0004] The utility model provides the following technical solution: automatic soldering equipment for power terminals, including a frame, a center frame fixed at the center of the frame, a drive motor fixed at the upper end of the center frame, a rotating disk fixed at the output end of the drive motor, four evenly distributed clamps fixed on the edge of the rotating disk, four workstations are sequentially arranged on the surface of the frame, each workstation corresponds to a clamp, including a loading and unloading station, a solder paste injection station, a welding station and a cooling station, an opening is opened on one side of the frame, the loading and unloading station is arranged near the opening side, a solder paste filling device is fixed on the solder paste injection station, a welding device is fixed on the welding station, and a cooling device is fixed on the cooling station.
[0005] In order to control the up and down movement of the power terminal, the clamp includes a clamping seat, a guide rail is formed on the side of the clamping seat, a slider slides on the guide rail, a connecting plate is fixed to the side of the slider, a finger cylinder is fixed to the upper end of the connecting plate, the finger cylinder is used to clamp the terminal, the lower end of the connecting plate is connected to a push rod, and a lifting cylinder is fixed to the lower end of the clamping seat, and the push rod is fixed to the output end of the lifting cylinder.
[0006] In order to move the solder paste filling tube into the end of the power terminal, the solder paste filling device includes a bracket, a vertically distributed pneumatic slide is fixed to the upper end of the bracket, a pipe clamp is fixed to the side of the pneumatic slide, and the solder paste filling tube is fixed in the pipe clamp.
[0007] In order to increase the cooling efficiency of the power terminal end, the cooling device includes a fan mounting base fixed on the frame, a cooling fan is fixed on the fan mounting base, and an air outlet of the cooling fan faces downward.
[0008] In order to move the end of the power terminal into the welding device for heating, the welding device includes a heating plate, and the heating plate is located above the clamp.
[0009] Compared with the prior art, the beneficial effect achieved by the present invention is that by arranging multiple clamps on the rotating disk, the clamps are rotated in sequence through the loading and unloading stations, the solder paste injection station, the welding station and the cooling station, thereby realizing automatic soldering of the power terminals, avoiding the use of tin liquid, reducing the generation of waste gas, and improving the surface quality of the power terminals. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0011] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0012] Figure 2 This utility model Figure 1 A partial enlarged schematic diagram of area A in the middle;
[0013] Figure 3 This is a front view of the overall structure of the utility model;
[0014] Figure 4 It is a top view of the overall structure of the utility model;
[0015] In the figure: 1. Frame; 11. Solder paste filling device; 111. Bracket; 112. Pneumatic slide; 113. Pipe clamp; 114. Solder paste filling tube; 12. Cooling device; 121. Fan mounting seat; 122. Cooling fan; 2. Center frame; 3. Drive motor; 31. Rotating disk; 4. Clamp; 41. Guide rail; 42. Slider; 43. Connecting plate; 44. Push rod; 45. Lifting cylinder; 46. Finger cylinder; 47. Clamping seat; 5. Welding device; 51. Heating plate. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0017] See also Figure 1 、 3 and 4. The utility model provides a technical solution: a power terminal automatic soldering device, including a frame 1, a center frame 2 is fixed at the center of the frame 1, a driving motor 3 is fixed at the upper end of the center frame 2, a rotating disk 31 is fixed at the output end of the driving motor 3, and the rotating disk 31 is controlled to rotate by the driving motor 3. Four evenly distributed clamps 4 are fixed on the edge of the rotating disk 31. Four stations are sequentially arranged on the surface of the frame 1, and each station corresponds to the clamp 4, including a loading and unloading station, a solder paste injection station, a welding station and a cooling station. An opening is opened on one side of the frame 1, and the loading and unloading station is arranged near the opening side, which is convenient for manual loading or unloading and improves the loading efficiency. A solder paste filling station is fixed with a solder paste filling station. Device 11, a welding device 5 is fixed on the welding station, and a cooling device 12 is fixed on the cooling station. The rotation of the rotating disk 31 is driven by the driving motor 3 to rotate the four clamps 4 on the rotating disk 31. The clamps 4 load the power terminals at the loading and unloading stations, and then the power terminals pass through the solder paste injection station, the welding station and the cooling station in sequence. At the solder paste injection station, the solder paste is filled on the power terminals. At the welding station, the power terminals are heated to weld the solder paste to the power terminals. Then, the terminals are rotated to the cooling station to cool the ends of the power terminals to accelerate the solidification and fixing of the ends of the power terminals. Finally, the terminals are rotated to the loading and unloading stations again to remove the welded power terminals.
[0018] like Figure 2 As shown, the clamp 4 includes a clamping seat 47, and a guide rail 41 is formed on the side of the clamping seat 47. A slider 42 slides on the guide rail 41, and a connecting plate 43 is fixed to the side of the slider 42. A finger cylinder 46 is fixed to the upper end of the connecting plate 43, and the finger cylinder 46 is used to clamp the terminal. The lower end of the connecting plate 43 is connected to a push rod 44, and a lifting cylinder 45 is fixed to the lower end of the clamping seat 47. The push rod 44 is fixed to the output end of the lifting cylinder 45, and the push rod 44 is controlled to move up and down by the extension and contraction of the lifting cylinder 45. The push rod 44 will push the connecting plate 43 to move up and down, control the height of the finger cylinder 46, and further adjust the height of the power terminal so that the end of the power terminal can rise into the welding device to heat the end of the power terminal.
[0019] like Figure 3As shown, the solder paste filling device 11 includes a bracket 111, a vertically distributed pneumatic slide 112 is fixed to the upper end of the bracket 111, a pipe clamping rack 113 is fixed to the side of the pneumatic slide 112, and a solder paste filling tube 114 is fixed in the pipe clamping rack 113. The height of the pipe clamping rack 113 is controlled by the pneumatic slide 112, and the height of the solder paste filling tube 114 is adjusted so that the solder paste filling tube 114 can extend into the end of the power terminal to complete the filling of the solder paste.
[0020] The cooling device 12 includes a fan mounting base 121 fixed on the frame 1, and a cooling fan 122 is fixed on the fan mounting base 121. The air outlet of the cooling fan 122 faces downward. The cooling fan 122 is used to cool the welding part of the power terminal end to speed up the cooling efficiency.
[0021] The welding device 5 includes a heating plate 51, which is located above the clamp 4. When welding the solder paste, the end of the power terminal is moved into the heating plate 51 to increase the temperature of the end of the power terminal so that the solder paste can be welded to the end of the power terminal.
[0022] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. Automatic soldering equipment for power terminals, comprising a frame, a center frame fixed at the center of the frame, a drive motor fixed at the upper end of the center frame, and a rotating disk fixed at the output end of the drive motor, characterized in that: Four evenly distributed clamps are fixed on the edge of the rotating disk, and four workstations are arranged in sequence on the surface of the frame, each workstation corresponds to a clamp, including a loading and unloading station, a solder paste injection station, a welding station and a cooling station. An opening is opened on one side of the frame, and the loading and unloading station is arranged near the opening side. A solder paste filling device is fixed on the solder paste injection station, a welding device is fixed on the welding station, and a cooling device is fixed on the cooling station.
2. The automatic soldering equipment for power terminals according to claim 1, characterized in that: The clamp includes a clamping seat, a guide rail is formed on the side of the clamping seat, a slider slides on the guide rail, a connecting plate is fixed to the side of the slider, a finger cylinder is fixed to the upper end of the connecting plate, the finger cylinder is used to clamp the terminal, the lower end of the connecting plate is connected to a push rod, and a lifting cylinder is fixed to the lower end of the clamping seat, and the push rod is fixed to the output end of the lifting cylinder.
3. The automatic soldering equipment for power terminals according to claim 1, characterized in that: The solder paste filling device includes a bracket, a vertically distributed pneumatic slide is fixed on the upper end of the bracket, a pipe clamp is fixed on the side of the pneumatic slide, and a solder paste filling tube is fixed in the pipe clamp.
4. The automatic soldering equipment for power terminals according to claim 1, characterized in that: The cooling device comprises a fan mounting base fixed on the frame, a cooling fan is fixed on the fan mounting base, and an air outlet of the cooling fan faces downward.
5. The automatic soldering equipment for power terminals according to claim 1, characterized in that: The welding device comprises a heating plate, which is located above the clamp.