Level bubble seat assembling device for leveling instrument processing

Abstract

The utility model relates to the technical field of leveling instruments, in particular to a level bubble seat assembling device for leveling instrument processing, which comprises a conveying mechanism arranged on a rack, bases are respectively arranged at two ends, corresponding to an output end of the conveying mechanism, of a leveling instrument body on the rack, assembling stations are formed on the upper surfaces of the two bases, and convex blocks are arranged on the outer sides of the upper surfaces of the bases. After the ruler body output by the output end enters an assembly station, the outer sides of the two ends of the ruler body are attached to the inner side faces of the protruding blocks respectively to complete positioning; storage seats are arranged on the outer sides of the two ends of the ruler body on the corresponding assembly station, storage openings are formed in the upper surfaces of the storage seats and used for containing level bubble seats, and pushing mechanisms are further arranged. The automatic assembling machine has the advantages of being simpler and more reasonable in structure, higher in automation degree, capable of better guaranteeing assembling consistency and assembling quality and high in assembling efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of spirit levels, in particular to an assembly device for a level bubble seat used in spirit level processing. Background Art

[0002] A spirit level is a measuring instrument that uses the principle of liquid leveling to directly display angular displacement using a vial bubble to measure the deviation of a surface's relative horizontal, plumb, and tilt positions. This level can be used for both short and long-distance measurements, resolving the limitations of existing levels, which are limited to open areas and difficult to measure in confined spaces. It offers precise measurement, low cost, portability, and affordability.

[0003] The production line for producing spirit levels includes the steps of installing the manufactured spirit level holders into the ends of the spirit level body, which is designed as a long, hollow shell. Conventional technology often relies on manual assembly, which has the following drawbacks: 1. Low assembly efficiency and an inability to ensure consistent assembly quality; 2. Low automation, resulting in high labor intensity and a waste of manpower.

[0004] Therefore, how to design a level bubble seat assembly device for spirit level processing with simpler and more reasonable structure, higher degree of automation, better guarantee of assembly consistency and assembly quality, and high assembly efficiency has become a technical problem to be solved. Utility Model Content

[0005] In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is how to design a level bubble seat assembly device for spirit level processing with a simpler and more reasonable structure, a higher degree of automation, better guarantee of assembly consistency and assembly quality, and high assembly efficiency.

[0006] To achieve the above-mentioned purpose, the utility model provides an assembly device for a level bubble seat for processing a spirit level, comprising a conveying mechanism arranged on a frame, two ends of the scale body outputted from the output end of the corresponding conveying mechanism on the frame are respectively provided with a base, an assembly station is formed on the upper surfaces of the two bases, a protrusion is provided on the outer side of the upper surface of the base, and after the scale body outputted from the output end enters the assembly station, the outer sides of the two ends of the scale body are respectively affixed to the inner side surfaces of the protrusion to complete the positioning; the outer sides of the two ends of the scale body on the corresponding assembly station are respectively provided with a storage seat, the upper surface of the storage seat has a storage port and is used to place the level bubble seat, and a pushing mechanism is also provided, the pushing mechanism has a pushing end and can extend from the pushing port provided at the outer end of the storage seat to push the level bubble seat in the storage port to be outputted from the discharge port provided at the inner end of the storage seat, and the level bubble seat is correspondingly assembled to the end of the scale body on the assembly station.

[0007] In this way, when the above-mentioned device is working, the conveying mechanism conveys the ruler body to the assembly station, and the outer sides of the two ends of the ruler body are respectively attached to the inner side of the protrusion to complete the positioning; the pushing mechanism starts to work, and the pushing end of the pushing mechanism extends from the pushing port at the outer end of the storage seat, pushing the level bubble seat in the storage port to be output from the discharge port at the inner end of the storage seat, so that the level bubble seat is correspondingly assembled to the end of the ruler body on the assembly station, completing the assembly of the level bubble seat. Using the above-mentioned device to complete the assembly of the level bubble seat can better ensure assembly consistency and assembly quality, and can also improve assembly efficiency.

[0008] As an optimization, the frame includes a first frame on one side, and the conveying mechanism is arranged on the first frame. The conveying mechanism has a horizontally arranged conveyor belt. Positioning rods are provided on the first frame and on both sides of the corresponding conveyor belts. The spacing between the two positioning rods is matched with the length of the ruler body, and one end of the conveyor belt is the output end.

[0009] This makes the structural design more reasonable, more convenient to operate, and better ensures assembly reliability. During specific operations, the ruler to be assembled is pre-set on the conveyor belt, with one end of the ruler pressed against the positioning rod. The conveyor belt starts to rotate forward, feeding the ruler forward. The pre-set ruler is fed forward via the conveyor belt to the bump position on the installation station. The front end of the ruler is pushed into the installation station. By setting a sensor on the bump and triggering the sensor installed on the bump, the conveyor belt reverses for a set time, feeding the ruler that has not been fed into the installation station backward, separating the subsequent rulers from the ruler on the assembly station, thereby avoiding mutual interference.

[0010] As an optimization, the frame includes a connecting frame, the connecting frame is provided with a horizontally arranged mounting rod, and the base, storage seat and pushing mechanism are arranged on the mounting rod.

[0011] In this way, by designing the connecting frame, it is more convenient to install and arrange the base, storage seat and pushing mechanism.

[0012] As an optimization, the frame includes a second frame, on which a conveying mechanism is arranged; the conveying mechanism has a horizontal conveyor belt, and the conveyor belt and the conveyor belt are arranged vertically; and the assembly station formed by the two bases is connected and arranged between the conveyor belt and the conveyor belt; a workpiece grasping mechanism is also provided on the second frame, and the workpiece grasping mechanism has a workpiece grasping end and can grasp the ruler on the assembly station and then transfer it to the conveyor belt.

[0013] In this way, by designing a second frame and providing a conveying mechanism and a workpiece grabbing mechanism, the entire process is more automated and manpower is saved. During operation, after the level bubble is installed into the ruler body, the workpiece grabbing mechanism grabs the ruler body with the level bubble assembled on the assembly station and transfers the ruler body to the conveyor belt, which then transports it to the next station.

[0014] As an optimization, the workpiece grasping mechanism includes a bracket vertically arranged on one side of the conveyor belt on the second frame, a horizontally arranged bracket rod is provided at the upper end of the bracket, a mounting plate is provided under the bracket rod, the mounting plate and the bracket rod are connected by guide rails and sliders, a driving cylinder is also installed on the bracket rod, and the piston rod end of the driving cylinder is connected to the mounting plate; an execution cylinder arranged vertically downward is installed on the mounting plate, and the execution end of the execution cylinder is connected to a horizontally arranged support plate, and a clamping cylinder is respectively provided at both ends of the support plate, and the two driving ends of the clamping cylinder are respectively connected to a clamping plate, and the clamping plate includes a connecting section arranged vertically upward, a middle section arranged horizontally outward and a clamping section arranged vertically downward, and the clamping cylinder can drive the two pairs of clamping plates to move toward each other, and clamp the two pairs of clamping sections on both sides of the ruler body.

[0015] In this way, the structural design of the workpiece grasping mechanism is simpler and more reasonable, and can better complete the grasping work, grasp the scale body of the assembled level bubble seat on the assembly station and transfer it to the conveyor belt.

[0016] Furthermore, anti-skid soft rubber pads are provided on the inner sides of the clamping sections.

[0017] As an optimization, a mounting notch is provided on the upper surface of the convex block, and a sensor is installed in the mounting notch.

[0018] In this way, the installation position of the sensor is more reasonable and the scale body can be better detected.

[0019] As an optimization, a storage component is provided on the upper surface of the storage seat, and the storage component has a storage space, and the lower end of the storage space is connected to the upper end of the storage port; the storage space can place multiple level bubble seats in a vertical stacked manner; and after the level bubble seat in the storage port is pushed out, the level bubble seats in the storage space can enter the storage port one by one.

[0020] In this way, by designing the material storage component, it can be more convenient to use and can improve work efficiency.

[0021] As an optimization, the storage assembly includes three vertical plates fixed on the storage seat and arranged outside the outer contour of the storage port, and the storage space is formed between the three vertical plates.

[0022] In this way, the structural design is simpler and more reasonable.

[0023] As an optimization, the pushing mechanism includes a horizontal baffle plate, the front end of the baffle plate has a vertically penetrating and open accommodating opening, a pushing block is provided in the accommodating opening, the rear end of the pushing block is connected to a pushing rod arranged horizontally backward, the bottom surface of the accommodating opening has a clearance hole and the clearance hole is arranged horizontally through the baffle plate, and the rear end of the pushing rod passes through the clearance hole and is connected to the telescopic end of the horizontal telescopic mechanism; a gas spring assembly is provided at the rear end of the pushing block, the working end of the gas spring assembly abuts against the rear end of the baffle plate, and when the horizontal telescopic mechanism drives the pushing block and pushes the horizontal bubble seat to be output from the discharge port, the gas spring assembly can drive the baffle plate to move and be located in the storage port to limit the level bubble seat in the accommodating space from entering the storage port.

[0024] In this way, the design of the pushing mechanism is simpler and more reasonable. The designed baffle plate can prevent the level bubble seat in the storage port from falling, avoiding affecting the assembly of the level bubble seat.

[0025] In summary, the above-mentioned device has the characteristics of simpler and more reasonable structure, higher degree of automation, better ability to ensure assembly consistency and assembly quality, and high assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of a level bubble seat assembly device for level ruler processing in a specific embodiment of the utility model.

[0027] Figure 2 yes Figure 1 A locally enlarged schematic diagram of position A in FIG.

[0028] Figure 3 yes Figure 1 Schematic diagram of the structure after rotation by an angle.

[0029] Figure 4 yes Figure 3 A locally enlarged schematic diagram of position B in FIG.

[0030] Figure 5 yes Figure 3 The schematic diagram of the structure after omitting the scale body on the assembly station.

[0031] Figure 6 yes Figure 5 A locally enlarged schematic diagram of the C position in FIG.

[0032] Figure 7 yes Figure 1 Top view of . DETAILED DESCRIPTION

[0033] The present invention will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, in the description of the present invention, the terms "upper," "lower," "left," "right," "inner," "outer," and the like, indicating directions or positions, are based on the directions or positions shown in the accompanying drawings and are intended solely for the purpose of facilitating and simplifying the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific manner. Therefore, they should not be construed as limiting the present invention. The terms "first," "second," and "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0034] like Figures 1 to 7 As shown, a level bubble assembly device for spirit level ruler processing includes a conveying mechanism arranged on a frame, and bases 1 are respectively provided at both ends of the ruler body output from the output end of the corresponding conveying mechanism on the frame, and an assembly station 2 is formed on the upper surfaces of the two bases. A protrusion 3 is provided on the outer side of the upper surface of the base, and after the ruler body output from the output end enters the assembly station, the outer sides of the two ends of the ruler body are respectively attached to the inner side surfaces of the protrusions to complete the positioning; storage seats 4 are respectively provided on the outer sides of the two ends of the ruler body on the corresponding assembly stations, and the upper surfaces of the storage seats have a storage port and are used to place the level bubble 5, and a pushing mechanism 6 is also provided, which has a pushing end and can extend from the pushing port provided at the outer end of the storage seat to push the level bubble in the storage port to be output from the discharge port provided at the inner end of the storage seat, and make the level bubble correspondingly assembled to the end of the ruler body on the assembly station.

[0035] In this way, when the above-mentioned device is working, the conveying mechanism conveys the ruler body to the assembly station, and the outer sides of the two ends of the ruler body are respectively attached to the inner side of the protrusion to complete the positioning; the pushing mechanism starts to work, and the pushing end of the pushing mechanism extends from the pushing port at the outer end of the storage seat, pushing the level bubble seat in the storage port to be output from the discharge port at the inner end of the storage seat, so that the level bubble seat is correspondingly assembled to the end of the ruler body on the assembly station, completing the assembly of the level bubble seat. Using the above-mentioned device to complete the assembly of the level bubble seat can better ensure assembly consistency and assembly quality, and can also improve assembly efficiency.

[0036] In this specific embodiment, the frame includes a first frame 7 on one side, and the conveying mechanism is arranged on the first frame. The conveying mechanism has a horizontally arranged conveyor belt 8. Positioning rods 9 are provided on the first frame and on both sides of the conveyor belt respectively. The spacing between the two positioning rods is matched with the length of the ruler body, and one end of the conveyor belt is the output end.

[0037] This makes the structural design more reasonable, more convenient to operate, and better ensures assembly reliability. During specific operations, the ruler to be assembled is pre-set on the conveyor belt, with one end of the ruler pressed against the positioning rod. The conveyor belt starts to rotate forward, feeding the ruler forward. The pre-set ruler is fed forward via the conveyor belt to the bump position on the installation station. The front end of the ruler is pushed into the installation station. By setting a sensor on the bump and triggering the sensor installed on the bump, the conveyor belt reverses for a set time, feeding the ruler that has not been fed into the installation station backward, separating the subsequent rulers from the ruler on the assembly station, thereby avoiding mutual interference.

[0038] In this specific embodiment, the frame includes a connecting frame 10, on which a horizontally arranged mounting rod 11 is provided, and on which the base, the material storage seat and the material pushing mechanism are provided.

[0039] In this way, by designing the connecting frame, it is more convenient to install and arrange the base, storage seat and pushing mechanism.

[0040] In this specific embodiment, the frame includes a second frame 12, on which a conveying mechanism is arranged; the conveying mechanism has a horizontal conveyor belt 13, and the conveyor belt is arranged vertically; and the assembly station formed by the two bases is connected and arranged between the conveyor belts; a workpiece grasping mechanism 14 is also provided on the second frame, and the workpiece grasping mechanism has a workpiece grasping end and can grasp the ruler on the assembly station and then transfer it to the conveyor belt.

[0041] In this way, by designing a second frame and providing a conveying mechanism and a workpiece grabbing mechanism, the entire process is more automated and manpower is saved. During operation, after the level bubble is installed into the ruler body, the workpiece grabbing mechanism grabs the ruler body with the level bubble assembled on the assembly station and transfers the ruler body to the conveyor belt, which then transports it to the next station.

[0042] In this specific embodiment, the workpiece grasping mechanism includes a bracket 15 vertically arranged on one side of the conveyor belt on the second frame, a horizontally arranged bracket rod 16 is provided at the upper end of the bracket, and a mounting plate 17 is provided below the bracket rod, and the mounting plate and the bracket rod are connected by guide rails and sliders. A driving cylinder 18 is also installed on the bracket rod, and the piston rod end of the driving cylinder is connected to the mounting plate; an execution cylinder 19 arranged vertically downward is installed on the mounting plate, and the execution end of the execution cylinder is connected to a horizontally arranged support plate 20, and a clamping cylinder 21 is provided at each end of the support plate, and the two driving ends of the clamping cylinder are respectively connected to a clamping plate 22, and the clamping plate includes a connecting section arranged vertically upward, a middle section arranged horizontally outward, and a clamping section arranged vertically downward. The clamping cylinder can drive the two pairs of clamping plates to move toward each other, and clamp the two pairs of clamping sections on both sides of the ruler body.

[0043] In this way, the structural design of the workpiece grasping mechanism is simpler and more reasonable, and can better complete the grasping work, grasp the scale body of the assembled level bubble seat on the assembly station and transfer it to the conveyor belt.

[0044] Furthermore, anti-skid soft rubber pads are provided on the inner sides of the clamping sections.

[0045] In this specific embodiment, a mounting notch is provided on the upper surface of the protrusion, and a sensor 23 is installed in the mounting notch.

[0046] In this way, the installation position of the sensor is more reasonable and the scale body can be better detected.

[0047] In this specific embodiment, a storage component 24 is provided on the upper surface of the storage seat, and the storage component has a storage space, and the lower end of the storage space is connected to the upper end of the storage port; the storage space can vertically stack multiple level bubble seats; and after the level bubble seat in the storage port is pushed out, the level bubble seats in the storage space can enter the storage port one by one.

[0048] In this way, by designing the material storage component, it can be more convenient to use and can improve work efficiency.

[0049] In this embodiment, the material storage assembly includes three vertical plates 25 fixed on the material storage seat and arranged outside the outer contour of the material storage port. The material storage space is formed between the three vertical plates.

[0050] In this way, the structural design is simpler and more reasonable.

[0051] In this specific embodiment, the pushing mechanism includes a horizontal baffle plate 26, the front end of the baffle plate has a vertically penetrating and open accommodating opening, a pushing block 27 is provided in the accommodating opening, the rear end of the pushing block is connected to a pushing rod 28 set horizontally backward, the bottom surface of the accommodating opening has a clearance hole and the clearance hole is set horizontally through the baffle plate, and the rear end of the pushing rod passes through the clearance hole and is connected to the telescopic end of the horizontal telescopic mechanism 29; a gas spring assembly 30 is provided at the rear end of the pushing block, the working end of the gas spring assembly abuts against the rear end of the baffle plate, and when the horizontal telescopic mechanism drives the pushing block and pushes the horizontal bubble seat to be output from the discharge port, the gas spring assembly can drive the baffle plate to move and be located in the storage port to limit the horizontal bubble seat in the accommodating space from entering the storage port.

[0052] In this way, the design of the pushing mechanism is simpler and more reasonable. The designed baffle plate can prevent the level bubble seat in the storage port from falling, avoiding affecting the assembly of the level bubble seat.

[0053] In summary, the above-mentioned device has the characteristics of simpler and more reasonable structure, higher degree of automation, better ability to ensure assembly consistency and assembly quality, and high assembly efficiency.

[0054] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.

Claims

1. A level bubble assembly device for level ruler processing, comprising a conveying mechanism disposed on a frame; characterized in that: The two ends of the ruler output from the output end of the corresponding conveying mechanism on the frame are respectively provided with a base, and an assembly station is formed on the upper surface of the two bases. A protrusion is provided on the outer side of the upper surface of the base, so that after the ruler output from the output end enters the assembly station, the outer sides of the two ends of the ruler body are respectively attached to the inner side of the protrusion to complete the positioning; the outer sides of the two ends of the ruler body on the corresponding assembly station are respectively provided with a storage seat, the upper surface of the storage seat has a storage port and is used to place the level bubble seat, and is also provided with a pushing mechanism, which has a pushing end and can extend from the pushing port provided at the outer end of the storage seat to push the level bubble seat in the storage port to be output from the discharge port provided at the inner end of the storage seat, and make the level bubble seat correspondingly assembled to the end of the ruler body on the assembly station.

2. The level bubble assembly device for level ruler processing according to claim 1, characterized in that: The frame includes a first frame on one side, on which the conveying mechanism is arranged, and the conveying mechanism has a horizontally arranged conveyor belt. Positioning rods are arranged on the first frame and on both sides of the conveyor belt respectively. The spacing between the two positioning rods is matched with the length of the ruler body, and one end of the conveyor belt is the output end.

3. The level bubble assembly device for level ruler processing according to claim 2, characterized in that: The frame comprises a connecting frame, the connecting frame is provided with a horizontally arranged mounting rod, and the base, the material storage seat and the material pushing mechanism are arranged on the mounting rod.

4. The level bubble assembly device for level ruler processing according to claim 3, characterized in that: The frame includes a second frame, on which a conveying mechanism is arranged; the conveying mechanism has a horizontal conveyor belt, and the conveyor belt is arranged vertically; and the assembly station formed by the two bases is connected and arranged between the conveyor belts; a workpiece grasping mechanism is also arranged on the second frame, and the workpiece grasping mechanism has a workpiece grasping end and can grasp the ruler on the assembly station and then transfer it to the conveyor belt.

5. The level bubble assembly device for level ruler processing according to claim 4, characterized in that: The workpiece grasping mechanism includes a bracket on one side of the conveyor belt vertically arranged on the second frame, a horizontally arranged bracket rod is provided at the upper end of the bracket, a mounting plate is provided under the bracket rod, the mounting plate and the bracket rod are connected by guide rails and sliders, a driving cylinder is also installed on the bracket rod, and the piston rod end of the driving cylinder is connected to the mounting plate; an executing cylinder arranged vertically downward is installed on the mounting plate, and the executing end of the executing cylinder is connected to a horizontally arranged support plate, and each end of the support plate is provided with a clamping cylinder, and the two driving ends of the clamping cylinder are respectively connected to a clamping plate, and the clamping plate includes a connecting section arranged vertically upward, a middle section arranged horizontally outward and a clamping section arranged vertically downward, and the clamping cylinder can drive the two pairs of clamping plates to move toward each other, and clamp the two pairs of clamping sections on both sides of the ruler body.

6. The level bubble assembly device for level ruler processing according to claim 1, characterized in that: An installation notch is provided on the upper surface of the convex block, and a sensor is installed in the installation notch.

7. The level bubble assembly device for level ruler processing according to claim 1, characterized in that: A storage assembly is provided on the upper surface of the storage seat, and the storage assembly has a storage space, and the lower end of the storage space is connected to the upper end of the storage port; the storage space can vertically stack multiple level bubble seats; and after the level bubble seat in the storage port is pushed out, the level bubble seats in the storage space can enter the storage port one by one.

8. The level bubble assembly device for level ruler processing according to claim 7, characterized in that: The material storage assembly includes three vertical plates which are fixedly mounted on the material storage seat and arranged corresponding to the outer side of the outer contour of the material storage opening, and the material storage space is formed between the three vertical plates.

9. The level bubble assembly device for level ruler processing according to claim 1, characterized in that: The pushing mechanism includes a horizontal baffle plate, the front end of the baffle plate has a vertically penetrating and open accommodating opening, a pushing block is provided in the accommodating opening, the rear end of the pushing block is connected to a pushing rod arranged horizontally backward, the bottom surface of the accommodating opening has a give way hole and the give way hole horizontally penetrates the baffle plate, and the rear end of the pushing rod passes through the give way hole and is connected to the telescopic end of the horizontal telescopic mechanism; a gas spring assembly is provided at the rear end of the pushing block, the working end of the gas spring assembly abuts against the rear end of the baffle plate, and when the horizontal telescopic mechanism drives the pushing block and pushes the horizontal bubble seat to be output from the discharge port, the gas spring assembly can drive the baffle plate to move and be located in the storage port to limit the level bubble seat in the accommodating space from entering the storage port.

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