Mixing device for PVC material production and processing
By designing a mixing device with a sliding component and a crushing mechanism, the problems of feed port blockage and incomplete crushing are solved, smooth feeding and uniform mixing of materials are achieved, and the mixing quality of PVC materials is improved.
Patent Information
- Application Number
- CN202422687268.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The existing mixing devices used in the production and processing of PVC materials are prone to clogging of the feeding port due to excessive or too fast feeding, and the unclogging is not convenient. In addition, the crushing effect of larger particles is poor, which affects the fineness of the mixing.
A mixing device including a sliding component and a crushing mechanism is designed. The micro motor and servo motor drive the worm, worm gear, rotating rod and crushing roller components to achieve the unblocking of the feeding port and the crushing of larger particles, ensuring smooth feeding and uniform mixing of materials.
It effectively prevents the feed port from being blocked, improves the convenience of unblocking the feed port, and improves the mixing uniformity and fineness of the materials, thereby improving the mixing effect.
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Figure CN223383729U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC material mixing devices, in particular to a mixing device for producing and processing PVC materials. Background Art
[0002] Polyvinyl chloride (PVC) is the third most produced synthetic polymer plastic in the world (after polyethylene and polypropylene), with approximately 40 million tons produced annually. PVC is a polymer formed by the free radical polymerization mechanism of vinyl chloride monomer (VCM) in the presence of initiators such as peroxides and azo compounds, or under the action of light or heat. Vinyl chloride homopolymers and copolymers are collectively referred to as vinyl chloride resins. In the daily production and processing of PVC materials, mixing equipment is required to assist in production and processing operations.
[0003] For example, application number 201721907324.9 discloses a mixing device for PVC material production and processing, including a stirring body, an inner cavity, a rotating shaft, a stirring blade, a discharge port, a machine base, a crossbeam, an inlet, an electromagnetic valve, a temperature sensor, a guide plate, an alarm light, a control panel, a support rod, a high-pressure water pump, an accelerator, a drive motor, a support leg, an outer wall and an inner wall. The mixing device for PVC raw material processing is provided with an electromagnetic valve at the inlet, which can control the quality of material delivery; the umbrella-shaped guide plate can break up the material and additives when the PVC material enters the stirring chamber from the inlet, so that the PVC material and additives fall more evenly to the bottom of the stirring chamber; when the stirring blade is running at high speed, friction occurs between the PVC raw material and the additive, and between the raw material and the inner wall, generating high temperature, causing the raw material and additive to partially melt, and the inner cavity provided on one side of the inner wall circulates the coolant to reduce the temperature to the rated value, thereby making the PVC raw material and additives more evenly stirred and improving the stirring effect.
[0004] However, although this mixing device for PVC material production and processing can perform a good mixing operation on PVC materials during use, the feeding port is often clogged due to excessive or too fast feeding, and it is not easy to clear the blockage of the feeding port. In addition, the crushing effect of larger particles of PVC materials is not high, which affects the fineness of the mixing of the PVC materials and reduces the production and processing effect of the mixing device on PVC materials.
[0005] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a mixing device for the production and processing of PVC materials is proposed. Utility Model Content
[0006] The purpose of the utility model is to provide a mixing device for the production and processing of PVC materials, so as to solve the problems raised in the above background technology that the feeding port is often blocked due to excessive or too fast feeding, and the blocking of the feeding port is not convenient to clear.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a mixing device for PVC material production and processing, comprising a mixing box and a dredging mechanism provided on the outer wall of the mixing box, wherein the dredging mechanism comprises a sliding assembly;
[0008] The sliding assembly includes a sliding rod and a dredging rod, the top of the mixing box is fixedly connected to the crushing box, the outer wall of the mixing box is fixedly connected to the driving micro-motor, the output end of the driving micro-motor is fixedly connected to the stirring roller rotatably connected to the inner wall of the mixing box, the top of the crushing box is provided with a feeding port, the outer wall of the crushing box is rotatably connected to the door body through a hinge, the outer wall of the crushing box is fixedly connected to the transmission micro-motor, the output end of the transmission micro-motor is fixedly connected to a worm rotatably connected to the inner wall of the crushing box, the outer wall of the worm is meshed with a worm gear rotatably connected to the inner wall of the crushing box, the rotation center of the worm gear is fixedly connected to a rotating rod rotatably connected to the inner wall of the crushing box, the outer wall of the rotating rod is slidably connected to a sliding rod slidably connected to the outer wall of the crushing box, and one end of the sliding rod is fixedly connected to the dredging rod slidably connected to the outer wall of the feeding port.
[0009] Furthermore, the outer wall of the crushing box is fixedly connected to a connecting box, the outer wall of the connecting box is fixedly connected to a servo motor, the output end of the servo motor is fixedly connected to a driving gear rotatably connected to the inner wall of the connecting box, the outer wall of the driving gear is meshedly connected to a rotating gear rotatably connected to the inner wall of the connecting box, the rotation center of the rotating gear is fixedly connected to a crushing roller rotatably connected to the inner wall of the crushing box, the bottom of the crushing box is provided with a discharge port located below the crushing roller, the outer wall of the crushing box is fixedly connected to an electric push rod, and one end of the electric push rod is fixedly connected to an adjustment plate slidably connected to the outer wall of the discharge port.
[0010] Furthermore, the rotation center of the rotating rod and the rotation center of the worm gear are arranged to overlap with each other.
[0011] Furthermore, a sliding groove is provided at the connection portion between the outer wall of the crushing box and the sliding rod.
[0012] Furthermore, a limiting groove is provided at the connection portion between the outer wall of the rotating rod and the sliding rod, and the outer wall profile of the dredging rod is in the shape of comb teeth.
[0013] Furthermore, a bevel gear set is formed between the driving gear and the rotating gear.
[0014] Furthermore, the rotation center of the crushing roller and the rotation center of the rotating gear are arranged to overlap with each other, and two groups of crushing rollers are provided, and the rotation directions of the two groups of crushing rollers are opposite.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] 1. The utility model is provided with a dredging rod. When the mixing device is mixing PVC materials, in order to prevent the feeding port from being blocked due to excessive or too fast feeding and to improve the convenience of dredging the feeding port, the transmission micro-motor can be turned on to drive the worm wheel to rotate through the rotation of the worm, and the movement of the worm wheel drives the rotating rod to rotate, and through the connection of the limit groove, the sliding rod is driven to slide along the inner wall of the sliding groove, thereby driving the dredging rod to reciprocate and telescopic motion along the outer wall of the feeding port, thereby achieving a control operation that improves the convenience of dredging the feeding port;
[0017] 2. The utility model is provided with a crushing roller. In order to improve the convenience of crushing larger particles of PVC materials and improve the uniformity and fineness of material mixing, the servo motor can be turned on to rotate the driving gear to drive the rotating gear to rotate. The rotation of the rotating gear drives the crushing roller to move, and then the adjustment plate is driven by the electric push rod to slide along the outer wall of the discharge port, so that the larger particles of PVC materials are crushed and discharged into the mixing box for secondary stirring and mixing, thereby achieving the effect of improving the mixing uniformity of the PVC materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the structure of the utility model from the first perspective;
[0019] Figure 2 This is a schematic structural diagram of the mixing device of the utility model from another perspective;
[0020] Figure 3 This is a schematic diagram of the connection structure between the dredging rod and the feeding port of the utility model;
[0021] Figure 4 This is a schematic diagram of the connection structure between the rotating gear and the crushing roller of the utility model.
[0022] In the figure: 1. Mixing box; 11. Crushing box; 12. Driving micro motor; 13. Stirring roller; 14. Feeding port; 15. Door body; 2. Dredging mechanism; 21. Sliding assembly; 211. Driving micro motor; 212. Worm; 213. Worm gear; 214. Rotating rod; 215. Sliding rod; 216. Slide groove; 217. Limiting groove; 218. Dredging rod; 3. Connecting box; 31. Servo motor; 32. Driving gear; 33. Rotating gear; 34. Crushing roller; 35. Feeding port; 36. Electric push rod; 37. Adjustment plate. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Example 1: Figure 1-Figure 3 As shown, a mixing device for PVC material production and processing includes a mixing box 1 and a dredging mechanism 2 arranged on the outer wall of the mixing box 1, and the dredging mechanism 2 includes a sliding component 21;
[0025] The sliding assembly 21 includes a sliding rod 215 and a dredging rod 218. The top of the mixing box 1 is fixedly connected to the crushing box 11, the outer wall of the mixing box 1 is fixedly connected to the driving micro motor 12, the output end of the driving micro motor 12 is fixedly connected to the stirring roller 13 rotatably connected to the inner wall of the mixing box 1, the top of the crushing box 11 is provided with a feeding port 14, the outer wall of the crushing box 11 is rotatably connected to the door body 15 through a hinge, the outer wall of the crushing box 11 is fixedly connected to the transmission micro motor 211, the output end of the transmission micro motor 211 is fixedly connected to the worm 212 rotatably connected to the inner wall of the crushing box 11, the outer wall of the worm 212 is meshedly connected to the worm gear 213 rotatably connected to the inner wall of the crushing box 11, the rotation center of the worm gear 213 is fixedly connected to the rotating rod 214 rotatably connected to the inner wall of the crushing box 11, the outer wall of the rotating rod 214 is slidably connected to the sliding rod 215 slidably connected to the outer wall of the crushing box 11, and one end of the sliding rod 215 is fixedly connected to the dredging rod 218 slidably connected to the outer wall of the feeding port 14.
[0026] Furthermore, the rotation center of the rotating rod 214 and the rotation center of the worm wheel 213 are arranged to coincide with each other, and the worm wheel 213 forms a rotating structure with the crushing box 11 through the transmission micro motor 211 and the worm 212, which is conducive to the drive of the transmission micro motor 211 through the rotation of the worm 212, driving the worm wheel 213 to rotate along the inner wall of the crushing box 11, thereby realizing the control operation of the rotation of the rotating rod 214.
[0027] Furthermore, a sliding groove 216 is provided at the connection between the outer wall of the crushing box 11 and the sliding rod 215, and the dredging rod 218 forms a telescopic structure with the feeding port 14 through the sliding rod 215 and the sliding groove 216, which is conducive to the sliding of the sliding rod 215 along the inner wall of the sliding groove 216, driving the dredging rod 218 to perform reciprocating telescopic movement along the outer wall of the feeding port 14, thereby achieving the control operation of improving the convenience of dredging the feeding port 14.
[0028] Furthermore, a limiting groove 217 is provided at the connection portion between the outer wall of the rotating rod 214 and the sliding rod 215, and the outer wall profile of the dredging rod 218 is comb-shaped. The sliding rod 215 forms a sliding structure with the crushing box 11 through the rotating rod 214 and the limiting groove 217, which is conducive to the rotation of the rotating rod 214 through the connection of the limiting groove 217, driving the sliding rod 215 to slide along the outer wall of the crushing box 11, thereby realizing the control operation of the sliding of the dredging rod 218.
[0029] Example 2: Figure 1 、 Figure 2 and Figure 4 As shown, the present invention proposes a mixing device for the production and processing of PVC materials. Compared with the first embodiment, as another embodiment of the present invention, the outer wall of the crushing box 11 is fixedly connected to the connecting box 3, the outer wall of the connecting box 3 is fixedly connected to the servo motor 31, the output end of the servo motor 31 is fixedly connected to the driving gear 32 rotatably connected to the inner wall of the connecting box 3, the outer wall of the driving gear 32 is meshedly connected to the rotating gear 33 rotatably connected to the inner wall of the connecting box 3, the rotation center of the rotating gear 33 is fixedly connected to the crushing roller 34 rotatably connected to the inner wall of the crushing box 11, the bottom of the crushing box 11 is provided with a discharge port 35 located below the crushing roller 34, and the outer wall of the crushing box 11 is fixedly connected to the electric motor 31. The electric push rod 36 is fixedly connected to an adjustment plate 37 that is slidably connected to the outer wall of the discharge port 35 at one end. When working, the crushing roller 34 is set to improve the convenience of crushing larger particles of PVC materials and improve the uniformity and fineness of material mixing. The servo motor 31 can be turned on to rotate the driving gear 32 to drive the rotating gear 33 to rotate. The rotation of the rotating gear 33 drives the crushing roller 34 to move, and then the electric push rod 36 drives the adjustment plate 37 to slide along the outer wall of the discharge port 35, so that the larger particles of PVC materials are crushed and then discharged into the mixing box 1 for secondary stirring and mixing, thereby achieving the effect of improving the mixing uniformity of the PVC materials.
[0030] Furthermore, a bevel gear set is formed between the driving gear 32 and the rotating gear 33, and the rotating gear 33 forms a rotating structure with the connecting box 3 through the servo motor 31 and the driving gear 32, which is conducive to the drive of the servo motor 31 through the rotation of the driving gear 32, driving the rotating gear 33 to rotate along the inner wall of the connecting box 3, thereby realizing the control operation of rotating the crushing roller 34.
[0031] Furthermore, the rotation center of the crushing roller 34 is arranged to coincide with the rotation center of the rotating gear 33, and two groups of crushing rollers 34 are provided. The rotation directions of the two groups of crushing rollers 34 are opposite. The adjustment plate 37 forms a telescopic structure between the electric push rod 36 and the discharge port 35, which is conducive to the push of the electric push rod 36 to drive the adjustment plate 37 to slide along the outer wall of the discharge port 35, so as to crush the larger particles of PVC material and discharge them into the mixing box 1 for secondary stirring and mixing, thereby achieving the effect of improving the mixing uniformity of the PVC material.
[0032] Working principle: When using this mixing device for the production and processing of PVC materials, first, when the mixing device is mixing the PVC material, in order to prevent the feeding port 14 from being blocked due to excessive or too fast feeding, and to improve the convenience of unblocking the feeding port 14, the transmission micro motor 211 can be turned on to drive the worm gear 213 to rotate through the rotation of the worm 212. The movement of the worm gear 213 drives the rotating rod 214 to rotate, and through the connection of the limit groove 217, drives the sliding rod 215 to slide along the inner wall of the slide groove 216, thereby driving the unblocking rod 218 to perform reciprocating telescopic motion along the outer wall of the feeding port 14, thereby achieving a control operation that improves the convenience of unblocking the feeding port 14.
[0033] Finally, in order to improve the convenience of crushing larger particles of PVC material and improve the uniformity and fineness of material mixing, the servo motor 31 can be turned on to drive the rotation of the driving gear 32 to drive the rotating gear 33 to rotate. The rotation of the rotating gear 33 drives the crushing roller 34 to move, and then the adjustment plate 37 is driven by the electric push rod 36 to slide along the outer wall of the discharge port 35, so that the larger particles of PVC material are crushed and discharged into the mixing box 1 for secondary stirring and mixing, thereby achieving the effect of improving the mixing uniformity of the PVC material.
[0034] This is the working principle of the mixing device used in the production and processing of PVC materials.
[0035] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A mixing device for PVC material production and processing, comprising a mixing box (1) and a dredging mechanism (2) arranged on the outer wall of the mixing box (1), characterized in that: The dredging mechanism (2) includes a sliding component (21); The sliding assembly (21) includes a sliding rod (215) and a dredging rod (218); a crushing box (11) is fixedly connected to the top of the mixing box (1); a driving micro motor (12) is fixedly connected to the outer wall of the mixing box (1); an output end of the driving micro motor (12) is fixedly connected to a stirring roller (13) rotatably connected to the inner wall of the mixing box (1); a feeding port (14) is provided on the top of the crushing box (11); the outer wall of the crushing box (11) is rotatably connected to a door body (15) via a hinge; a transmission micro motor (211) is fixedly connected to the outer wall of the crushing box (11); The output end of the dynamic micro motor (211) is fixedly connected to a worm (212) that is rotatably connected to the inner wall of the crushing box (11); the outer wall of the worm (212) is meshedly connected to a worm wheel (213) that is rotatably connected to the inner wall of the crushing box (11); the rotation center of the worm wheel (213) is fixedly connected to a rotating rod (214) that is rotatably connected to the inner wall of the crushing box (11); the outer wall of the rotating rod (214) is slidably connected to a sliding rod (215) that is slidably connected to the outer wall of the crushing box (11); and one end of the sliding rod (215) is fixedly connected to a dredging rod (218) that is slidably connected to the outer wall of the feeding port (14).
2. A mixing device for PVC material production and processing according to claim 1, characterized in that: The outer wall of the crushing box (11) is fixedly connected to a connecting box (3), the outer wall of the connecting box (3) is fixedly connected to a servo motor (31), the output end of the servo motor (31) is fixedly connected to a driving gear (32) rotatably connected to the inner wall of the connecting box (3), the outer wall of the driving gear (32) is meshedly connected to a rotating gear (33) rotatably connected to the inner wall of the connecting box (3), the rotation center of the rotating gear (33) is fixedly connected to a crushing roller (34) rotatably connected to the inner wall of the crushing box (11), the bottom of the crushing box (11) is provided with a discharge port (35) located below the crushing roller (34), the outer wall of the crushing box (11) is fixedly connected to an electric push rod (36), one end of the electric push rod (36) is fixedly connected to an adjustment plate (37) slidably connected to the outer wall of the discharge port (35).
3. A mixing device for PVC material production and processing according to claim 1, characterized in that: The rotation center of the rotating rod (214) and the rotation center of the worm gear (213) are arranged to overlap with each other.
4. A mixing device for PVC material production and processing according to claim 1, characterized in that: A sliding groove (216) is provided at the connection portion between the outer wall of the crushing box (11) and the sliding rod (215).
5. A mixing device for PVC material production and processing according to claim 1, characterized in that: A limiting groove (217) is provided at the connection portion between the outer wall of the rotating rod (214) and the sliding rod (215), and the outer wall profile of the dredging rod (218) is in the shape of comb teeth.
6. A mixing device for PVC material production and processing according to claim 2, characterized in that: A bevel gear set is formed between the driving gear (32) and the rotating gear (33).
7. A mixing device for PVC material production and processing according to claim 2, characterized in that: The rotation center of the crushing roller (34) and the rotation center of the rotating gear (33) are arranged to overlap each other, and two groups of crushing rollers (34) are provided, and the rotation directions of the two groups of crushing rollers (34) are opposite.
Citation Information
Patent Citations
Compounding device is used in processing of PVC raw materials
CN207929075U