High-speed stamping printing machine capable of intelligently sensing and adjusting force
By introducing pressure sensors and a rack and pinion transmission system into the stamping press, the punching force is automatically adjusted and the cut products are ejected, solving the low efficiency problem caused by manual ejection, improving processing efficiency and protecting equipment.
Patent Information
- Application Number
- CN202423070935.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-12-12
AI Technical Summary
Existing stamping printing machines require manual ejection of printed products after cutting, resulting in low processing efficiency.
The high-speed stamping printing machine adopts intelligent sensing and force adjustment. It uses pressure sensors to sense the punching force and adjusts the cylinder gas volume through the controller. Combined with the gear rack transmission system, it automatically pushes out the cut products to reduce waiting time.
It realizes the automatic pushing out of the cut products, improves the efficiency of stamping and printing, and avoids the damage to the equipment caused by excessive stamping pressure.
Smart Images
Figure CN223384147U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping and printing, in particular to a high-speed stamping and printing machine capable of intelligently sensing and adjusting the force. Background Art
[0002] Stamping printing refers to a printing method that involves a stamping process during the printing process. In order to make the shape of the processed printed products no longer limited to straight edges and right angles, the printed products need to go through a cutting process (also known as die-cutting process) in the later processing. That is, the rectangular printed products are made into a die-cutting plate according to the pre-designed pattern. The die-cutting punch drives the die-cutting plate to cut the rectangular printed product material placed on the punching machine workbench. However, the cut printed product material remains adhered to the self-adhesive surface.
[0003] In the prior art, after the cut printed product falls into the groove of the workbench, it is necessary to use a push rod to push the printed product out before it can be easily removed and cut again, resulting in low efficiency of the stamping process.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-speed stamping printing machine with intelligent sensing and force adjustment is proposed. Utility Model Content
[0005] The purpose of the present utility model is to provide a high-speed stamping printing machine capable of intelligently sensing and adjusting the force, so as to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-speed stamping printing machine that can intelligently sense and adjust the force, comprising a bottom box and a discharge assembly, a top box is provided on the top of the bottom box, and a high-speed cylinder is installed at the top end of the top box, a regulating valve is provided on the high-speed cylinder, and a support plate is provided at the bottom end of the high-speed cylinder, a stamping table is provided inside the top box, and the discharge assembly is provided on both sides of the support plate, and the discharge assembly includes a vertical rack, a first gear, a first transmission shaft, a first pulley, a synchronous belt, a second pulley, a second transmission shaft, a second gear, a transverse rack and a push plate, the outside of the vertical rack is connected to the first gear, and the middle part of the first gear is penetrated by the first transmission shaft, the outside of the first transmission shaft is sleeved with the first pulley, and the outside of the first pulley is connected to the second pulley through the synchronous belt, the middle part of the second pulley is penetrated by the second transmission shaft, and the outside of the second transmission shaft is sleeved with the second gear, the outside of the second gear is connected to the transverse rack, and the end of the transverse rack is provided with a push plate.
[0007] Furthermore, pressure plates are provided on both sides of the bottom of the support plate, and insertion rods are fixed at the front and rear of the bottom of the support plate.
[0008] Furthermore, a rod sleeve is embedded in the interior of the bottom box, and sliding grooves are provided on both sides of the interior of the rod sleeve.
[0009] Furthermore, a sliding plate is slidably arranged in the sliding groove, and a spring is connected to the bottom of the sliding plate.
[0010] Furthermore, the other end of the spring is connected to a fixing plate, and a pressure sensor is provided at the inner bottom end of the rod sleeve.
[0011] Furthermore, the fixing plate is arranged above the pressure sensor, and the fixing plate is elastically connected to the sliding plate via a spring.
[0012] Furthermore, the discharge components are symmetrically distributed about the vertical center axis of the stamping table, and the push plate is arranged inside the stamping table.
[0013] Furthermore, the first transmission shaft and the second transmission shaft are both rotatably connected to the top box, and the transverse racks pass through openings below both sides of the top box.
[0014] The utility model provides a high-speed stamping printing machine capable of intelligently sensing and adjusting force, which has the following beneficial effects:
[0015] 1. The retraction of the high-speed cylinder of the utility model will drive the vertical rack to move upward, and the vertical rack is engaged with the first gear to transmit power to rotate the first transmission shaft and the first pulley. The synchronous belt is engaged with the first pulley and the second pulley to transmit power to rotate the second transmission shaft and the second gear. The second gear is engaged with the horizontal rack to realize the push plate to push the cut printed products to the bottom box, thereby reducing waiting time and improving the efficiency of stamping and printing.
[0016] 2. The pressure sensor of the utility model is used to sense the force of stamping, thereby transmitting the data to the controller, receiving the control signal output by the controller through the regulating valve, and using power operation to increase or decrease the amount of gas entering the high-speed cylinder, thereby achieving the purpose of intelligently adjusting the stamping force. The operation is convenient and quick, and damage to the stamping table caused by excessive stamping pressure is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the cross-sectional structure of the bottom box and stamping table of a high-speed stamping printing machine capable of intelligently sensing and adjusting force according to the present invention;
[0018] Figure 2 This is a schematic diagram of the support plate and pressure plate structure of a high-speed stamping printing machine that can intelligently sense and adjust the force of the present utility model;
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of a rod sleeve of a high-speed stamping printing machine that can intelligently sense and adjust force according to the utility model.
[0020] In the figure: 1. bottom box; 2. stamping table; 3. top box; 4. high-speed cylinder; 5. regulating valve; 6. support plate; 7. pressure plate; 8. insertion rod; 9. rod sleeve; 10. slide groove; 11. sliding plate; 12. spring; 13. fixed plate; 14. pressure sensor; 15. discharge assembly; 1501. vertical rack; 1502. first gear; 1503. first transmission shaft; 1504. first pulley; 1505. synchronous belt; 1506. second pulley; 1507. second transmission shaft; 1508. second gear; 1509. horizontal rack; 1510. push plate. DETAILED DESCRIPTION
[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0022] like Figure 1 and Figure 2 As shown, a high-speed stamping printing machine with intelligent sensing and force adjustment includes a bottom box 1 and a discharge assembly 15. A top box 3 is provided on the top of the bottom box 1, and a high-speed cylinder 4 is installed on the top of the top box 3. A stamping table 2 is provided inside the top box 3. The discharge assembly 15 is arranged on both sides of the support plate 6, and the discharge assembly 15 includes a vertical rack 1501, a first gear 1502, a first transmission shaft 1503, a first pulley 1504, a synchronous belt 1505, a second pulley 1506, a second transmission shaft 1507, a second gear 1508, a horizontal rack 1509 and a push plate 1510. The outside of the vertical rack 1501 is connected to the first gear 1502, and the middle of the first gear 1502 is penetrated by the first transmission shaft 1503. The outside of the first transmission shaft 1503 is provided with a first pulley 1504, and the outside of the first pulley 1504 is connected to the second pulley 1506 through a synchronous belt 1505. The middle of the second pulley 1506 is penetrated by a second transmission shaft 1507, and the outside of the second transmission shaft 1507 is provided with a second gear 1508. The outside of the second gear 1508 is connected to a transverse rack 1509, and the end of the transverse rack 1509 is provided with a push plate 1510. The discharge assembly 15 is symmetrically distributed about the vertical center axis of the punching table 2. The push plate 1510 is arranged inside the punching table 2. The first transmission shaft 1503 and the second transmission shaft 1507 are both rotatably connected to the top box 3, and the transverse rack 1509 runs through the openings at the bottom of both sides of the top box 3.
[0023] The specific operation is as follows: the retraction of the high-speed cylinder 4 will drive the vertical rack 1501 to move upward, and the vertical rack 1501 will engage with the first gear 1502 to transmit power to rotate the first transmission shaft 1503 and the first pulley 1504, and the synchronous belt 1505 will engage with the first pulley 1504 and the second pulley 1506 to transmit power to rotate the second transmission shaft 1507 and the second gear 1508, and the second gear 1508 will engage with the horizontal rack 1509 to realize the push plate 1510 to push the cut printed products to the bottom box 1, thereby reducing waiting time and improving the efficiency of stamping and printing.
[0024] like Figure 1 and Figure 3 As shown, a regulating valve 5 is provided on the high-speed cylinder 4, and a support plate 6 is provided at the bottom end of the high-speed cylinder 4, pressure plates 7 are provided on both sides of the bottom of the support plate 6, and plug rods 8 are fixed to the front and rear of the bottom of the support plate 6, a rod sleeve 9 is inlaid inside the bottom box 1, and slide grooves 10 are provided on both sides of the interior of the rod sleeve 9, a sliding plate 11 is slidingly provided in the slide groove 10, and a spring 12 is connected to the bottom of the sliding plate 11, and the other end of the spring 12 is connected to a fixed plate 13, a pressure sensor 14 is provided at the bottom end of the inner part of the rod sleeve 9, the fixed plate 13 is provided above the pressure sensor 14, and the fixed plate 13 is elastically connected to the sliding plate 11 through the spring 12.
[0025] The specific operation is as follows: the pressure sensor 14 is used to sense the force of the stamping, thereby transmitting the data to the controller, receiving the control signal output by the controller through the regulating valve 5, and using power operation to increase or decrease the amount of gas entering the high-speed cylinder 4, thereby achieving the purpose of intelligently adjusting the stamping force. The operation is convenient and fast, and damage to the stamping table 2 caused by excessive stamping pressure is avoided.
[0026] In summary, when the high-speed stamping printing machine capable of intelligently sensing and adjusting the force is used, the raw material of the printed product is first placed on the stamping table 2, and then the high-speed cylinder 4 is started. The output end of the high-speed cylinder 4 drives the support plate 6, the pressing plate 7, the insertion rod 8 and the vertical rack 1501 to move downward, so that the pressing plate 7 can realize the stamping work of the raw material of the printed product when it contacts the stamping groove of the stamping table 2. Since the left and right stamping grooves are set on the stamping table 2 for synchronous stamping, the efficiency of stamping and printing is greatly improved.
[0027] During the downward stamping process, the insertion rod 8 will be inserted into the rod sleeve 9 to press the sliding plate 11. At this time, the spring 12 is deformed by the force, and the pressing force acts on the pressure sensor 14 through the fixed plate 13 to realize the sensing of the stamping pressure. Since the pressure sensor 14 and the regulating valve 5 are electrically connected to the controller, the control signal output by the controller is received through the regulating valve 5. When a larger stamping pressure is required, the amount of gas entering the high-speed cylinder 4 can be increased, and vice versa, the amount of gas can be reduced, thereby realizing the purpose of intelligently adjusting the stamping pressure and avoiding damage to the stamping table 2 caused by excessive stamping pressure;
[0028] After the stamping is completed, the output end of the high-speed cylinder 4 drives the vertical rack 1501 to move upward, and drives the first gear 1502 through the vertical rack 1501 to rotate the first transmission shaft 1503 and the first pulley 1504. The synchronous belt 1505 is engaged with the first pulley 1504 and the second pulley 1506 to transmit power to rotate the second transmission shaft 1507 and the second gear 1508. The second gear 1508 drives the horizontal rack 1509 to move the push plate 1510 along the inside of the stamping table 2 toward the side close to the vertical central axis of the bottom box 1 until the cut printed products are pushed from the stamping table 2 to the bottom box 1, and unloaded into the bottom box 1 through the discharge assembly 15. There is no need to manually take the printed products out of the stamping table 2, so that the stamping speed of the printed products is fast.
[0029] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A high-speed stamping printing machine capable of intelligently sensing and adjusting force, comprising a bottom box (1) and a discharge assembly (15), characterized in that: The top of the bottom box (1) is provided with a top box (3), and a high-speed cylinder (4) is installed on the top of the top box (3), a regulating valve (5) is provided on the high-speed cylinder (4), and a support plate (6) is provided at the bottom end of the high-speed cylinder (4), a punching table (2) is provided inside the top box (3), and the discharge assembly (15) is provided on both sides of the support plate (6), and the discharge assembly (15) includes a vertical rack (1501), a first gear (1502), a first transmission shaft (1503), a first pulley (1504), a synchronous belt (1505), a second pulley (1506), a second transmission shaft (1507), a second gear (1508), a transverse rack (1509) and a push plate (1510). ), the outside of the vertical rack (1501) is connected to the first gear (1502), and the middle of the first gear (1502) is penetrated by a first transmission shaft (1503), the outside of the first transmission shaft (1503) is sleeved with a first pulley (1504), and the outside of the first pulley (1504) is connected to a second pulley (1506) through a synchronous belt (1505), the middle of the second pulley (1506) is penetrated by a second transmission shaft (1507), and the outside of the second transmission shaft (1507) is sleeved with a second gear (1508), the outside of the second gear (1508) is connected to a transverse rack (1509), and a push plate (1510) is provided at the end of the transverse rack (1509).
2. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 1, characterized in that: Pressing plates (7) are provided on both sides of the bottom of the support plate (6), and inserting rods (8) are fixed at the front and rear of the bottom of the support plate (6).
3. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 1, characterized in that: A rod sleeve (9) is embedded in the interior of the bottom box (1), and sliding grooves (10) are provided on both sides of the interior of the rod sleeve (9).
4. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 3, characterized in that: A sliding plate (11) is slidably arranged in the sliding groove (10), and a spring (12) is connected to the bottom of the sliding plate (11).
5. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 4, characterized in that: The other end of the spring (12) is connected to a fixing plate (13), and the inner bottom end of the rod sleeve (9) is provided with a pressure sensor (14).
6. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 5, characterized in that: The fixed plate (13) is arranged above the pressure sensor (14), and the fixed plate (13) is elastically connected to the sliding plate (11) via a spring (12).
7. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 1, characterized in that: The discharge assembly (15) is symmetrically distributed about the vertical center axis of the punching platform (2), and the push plate (1510) is arranged inside the punching platform (2).
8. The high-speed stamping printing machine capable of intelligently sensing and adjusting force according to claim 1, characterized in that: The first transmission shaft (1503) and the second transmission shaft (1507) are both rotatably connected to the top box (3), and the transverse rack (1509) passes through the openings at the bottom of both sides of the top box (3).