Quenching device for mold manufacturing

By introducing an adjustment mechanism and electric heating components into the quenching device, the problem of adjusting the coolant spraying for the special-shaped contours of paper product cutting dies was solved, achieving uniform cooling of the cutting dies and improving their performance.

CN223386180UActive Publication Date: 2025-09-26淮安益刀模具科技有限公司
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Patent Information

Application Number
CN202422547205.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-09-26
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The existing quenching device is unable to adjust the coolant spraying amount and spraying position according to the complex and special-shaped contours of paper product cutting dies, resulting in a decrease in performance after quenching.

Method used

A mold manufacturing quenching device including an operating table, an electric heating component, a coolant supply mechanism and an adjustment mechanism is used. The tool is clamped and fixed by a cylinder, heated by the electric heating component and the position of the coolant nozzle is adjusted by the adjustment mechanism to achieve uniform spraying of the coolant.

Benefits of technology

It achieves uniform cooling according to the shape of the die, improving the performance and stability after quenching.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a mould manufacturing quenching device, which relates to the technical field of quenching devices and comprises an operating table and an electric heating component, a cooling liquid supply mechanism is mounted on the upper portion of the operating table, two adjusting mechanisms are mounted on the surface of the operating table, the electric heating component is fixedly connected with the operating table, one adjusting mechanism is positioned on the surface of the operating table, and the other adjusting mechanism is positioned on the surface of the operating table. And the other adjusting mechanism is positioned above the operation table. According to the tool cooling device, a tool is cooled through cooling liquid, according to the shape of the tool, a first sliding block slides along a first sliding rail, a second sliding block slides along a second sliding rail, accordingly, a liquid supply spray head is adjusted, the position of the liquid supply spray head is adjusted, and therefore the spraying position of the cooling liquid to the tool is adjusted; and therefore, the cutter can be uniformly cooled according to the shape of the cutter.
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Description

Technical Field

[0001] The utility model relates to the technical field of quenching devices, in particular to a quenching device for mold manufacturing. Background Art

[0002] Molds are important tools used in industrial production to form various products. In the production and processing of some paper products, using knife dies to cut raw materials can improve the accuracy of cutting dimensions and efficient mass production, thereby reducing the production cost of paper products. Because during the production process of traditional knife dies, the hardness and wear resistance of the knife dies are difficult to meet the high-strength paper product processing requirements. After long-term use, the knife dies are prone to wear and deformation, resulting in a decrease in the cutting quality of paper products and the need to frequently replace the knife dies. Therefore, during the production process of the knife dies, they need to be quenched.

[0003] For example, publication number: CN212404182U discloses "a tool leveling and quenching device", which includes a quenching box, a water tank, a leveling device, a first spray part, a second spray part, a third spray part and a nozzle; the motor is arranged in the quenching box and connected to the threaded rod, and the movable part is slidably arranged on the quenching box and threadedly connected to the threaded rod; a fixed column is provided on the movable part, a fixed block is provided on the lower mold, and the fixed block is connected to the bottom of the fixed column; the cylinder is arranged at the bottom of the movable part, the flange is arranged on the upper mold and is connected to the telescopic rod on the cylinder; the nozzle is arranged on the first spray part, the second spray part and the third spray part, and the spraying direction of the nozzle is toward the leveling device; the water tank is arranged at the bottom of the quenching box, and an exhaust device and a cooling device are provided on the water tank, and the air outlet end of the exhaust device is connected to the air inlet end of the cooling device.

[0004] However, in the prior art, since many paper product cutting dies have complex special-shaped contours, such as various curves, sharp corners and irregular shapes, these special-shaped parts are difficult to exchange heat as smoothly as regular-shaped parts during the cooling process. It is necessary to increase or decrease the spraying of coolant for the special-shaped areas, and adjust the spraying position so that the cutting die can be cooled evenly. However, the existing quenching device cannot adjust the spraying amount and spraying position of the coolant for different cutting dies during the quenching process, resulting in a decrease in performance after quenching. Utility Model Content

[0005] The purpose of the utility model is to solve the problem existing in the prior art that many paper product cutting dies have complex special-shaped contours, such as various curves, sharp angles and irregular shapes. These special-shaped parts are difficult to exchange heat smoothly during the cooling process as in regular-shaped parts. It is necessary to increase or decrease the spraying of coolant for the special-shaped areas and adjust the spraying position so that the cutting die can be cooled evenly. However, the existing quenching device cannot adjust the spraying amount and spraying position of the coolant for different cutting dies during the quenching process, resulting in a decrease in performance after quenching. A mold manufacturing quenching device is proposed.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mold manufacturing quenching device, comprising an operating table and an electric heating component, a coolant supply mechanism is installed on the upper part of the operating table, and two adjusting mechanisms are installed on the surface of the operating table, the electric heating component is fixedly connected to the operating table, one of the adjusting mechanisms is located on the surface of the operating table, and the other adjusting mechanism is located above the operating table, the adjusting mechanism includes a No. 1 slide rail, a plurality of No. 1 sliders are arranged inside the No. 1 slide rail, a No. 2 slide rail is fixedly connected to the side of the No. 1 slider, and a plurality of No. 2 sliders are arranged inside the No. 2 slide rail, the coolant supply mechanism includes a liquid storage tank, a liquid supply pump is provided on the side of the liquid storage tank, an inlet pipe is fixedly connected to the upper part of the liquid supply pump, one end of the inlet pipe is located inside the liquid storage tank, an outlet pipe is fixedly connected to the end of the liquid supply pump, and a connecting branch pipe is fixedly connected to the upper part of the connecting branch pipe.

[0007] Preferably, a fixed knob No. 1 is provided on the surface of the No. 1 slide rail, the fixed knob No. 1 is plugged into the No. 1 slide rail, and the fixed knob No. 1 is plugged into the No. 1 slider.

[0008] Preferably, a No. 2 fixing knob is provided on the surface of the No. 2 slide rail, the No. 2 fixing knob is plugged into the No. 2 slide rail, and the No. 2 fixing knob is plugged into the No. 2 slider.

[0009] Preferably, a coolant collection box is fixedly connected to the surface of the operating table, and the coolant collection box is located at the bottom of the adjustment mechanism.

[0010] Preferably, a feeding mechanism is fixedly connected to the upper part of the operating table, a servo motor is provided on the surface of the feeding mechanism, a screw rod is fixedly connected to the output end of the servo motor, a wire block is threadedly connected to the surface of the screw rod, and a fixed plate is fixedly connected to the upper part of the wire block.

[0011] Preferably, a No. 3 slide rail is fixedly connected to the upper portion of the operating table, a No. 3 slider is slidably connected to the upper portion of the No. 3 slide rail, and the No. 3 slider is fixedly connected to the bottom of the fixed plate.

[0012] Preferably, the upper part of the fixed plate is fixedly connected to a mounting frame, the surface of the mounting frame is fixedly connected to a cylinder, the end of the cylinder is fixedly connected to a No. 2 splint, the surface of the mounting frame is fixedly connected to a No. 1 splint, and the No. 1 splint is located below the No. 2 splint.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] 1. In the utility model, the cylinder drives the No. 2 clamping plate to move downward to clamp and fix the tool, which is convenient for limiting and fixing the tool. The tool is heated by the electric heating component and cooled by the coolant. According to the shape of the tool, the No. 1 slider slides along the No. 1 slide rail and the No. 2 slider slides along the No. 2 slide rail, so that the liquid supply nozzle is adjusted. By adjusting the position of the liquid supply nozzle, the position where the coolant is sprayed to the tool is adjusted, and then the tool can be evenly cooled according to the shape of the tool.

[0015] 2. In the utility model, the No. 1 fixing knob is plugged into the No. 1 slide rail and the No. 1 slider, and the No. 2 fixing knob is plugged into the No. 2 slide rail and the No. 2 slider, so as to stably fix the position of the liquid supply nozzle. The position of the tool can be accurately adjusted by the rotation of the servo motor. During the movement of the fixed plate, the No. 3 slider slides along the No. 3 slide rail to limit the movement of the fixed plate, thereby improving the stability of the fixed plate and the tool fixed on its upper part, thereby improving the stability of the tool during the quenching process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a first three-dimensional structural diagram of a mold manufacturing quenching device proposed by the utility model;

[0017] Figure 2 This is a second three-dimensional structural diagram of a mold manufacturing quenching device proposed by the present invention;

[0018] Figure 3 This is a three-dimensional structural diagram of an adjustment mechanism in a mold manufacturing quenching device proposed by the utility model;

[0019] Figure 4 The utility model provides a three-dimensional structural schematic diagram of a No. 1 clamping plate in a mold manufacturing quenching device.

[0020] Legend: 1. Operating table; 2. Coolant supply mechanism; 21. Liquid storage tank; 22. Liquid supply pump; 23. Liquid inlet pipe; 24. Liquid outlet pipe; 25. Connecting branch pipe; 26. Liquid supply nozzle; 3. Adjustment mechanism; 31. Slide rail No. 1; 32. Slider No. 1; 33. Fixed knob No. 1; 34. Slide rail No. 2; 35. Slider No. 2; 36. Fixed knob No. 2; 4. Coolant collection tank; 5. Electric heating component; 6. Loading mechanism; 61. Servo motor; 62. Screw rod; 63. Screw block; 64. Fixed plate; 65. Slide rail No. 3; 66. Slider No. 3; 67. Mounting frame; 68. Cylinder; 69. Clamp No. 1; 610. Clamp No. 2. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1: Figures 1-4 As shown, the utility model provides a mold manufacturing quenching device, including an operating table 1 and an electric heating component 5. A coolant supply mechanism 2 is installed on the upper part of the operating table 1, and two adjustment mechanisms 3 are installed on the surface of the operating table 1. The electric heating component 5 is fixedly connected to the operating table 1. One adjustment mechanism 3 is located on the surface of the operating table 1, and the other adjustment mechanism 3 is located above the operating table 1. The adjustment mechanism 3 includes a No. 1 slide rail 31, and a plurality of No. 1 sliders 32 are arranged inside the No. 1 slide rail 31. The side of the No. 1 slider 32 is fixedly connected to the No. 2 slider. Rail 34, multiple No. 2 sliders 35 are arranged inside the No. 2 slide rail 34, the coolant supply mechanism 2 includes a liquid storage tank 21, a liquid supply pump 22 is arranged on the side of the liquid storage tank 21, the upper part of the liquid supply pump 22 is fixedly connected to the liquid inlet pipe 23, one end of the liquid inlet pipe 23 is located inside the liquid storage tank 21, the end of the liquid supply pump 22 is fixedly connected to the liquid outlet pipe 24, the end of the liquid outlet pipe 24 is fixedly connected to the connecting branch pipe 25, and multiple liquid supply nozzles 26 are installed on the upper part of the connecting branch pipe 25, and the liquid supply nozzle 26 is fixedly connected to the upper part of the No. 2 slider 35.

[0024] The following is a detailed description of the specific settings and functions of this embodiment. The tool to be quenched is placed on the surface of the No. 1 clamping plate 69, and the No. 2 clamping plate 610 is driven downward by the cylinder 68 to clamp and fix the tool, so as to facilitate the limiting and fixing of the tool. The tool is heated by the electric heating component 5. After the tool is heated, the coolant inside the liquid storage tank 21 is extracted by the liquid supply pump 22, and then sprayed out through the liquid outlet pipe 24, the connecting branch pipe 25 and the liquid supply nozzle 26. The tool is cooled by the coolant. According to the shape of the tool, the No. 1 slider 32 slides along the No. 1 slide rail 31 and the No. 2 slider 35 slides along the No. 2 slide rail 34, so that the liquid supply nozzle 26 is adjusted. By adjusting the position of the liquid supply nozzle 26, the position of the coolant sprayed on the tool can be adjusted, and then the tool can be evenly cooled according to the shape of the tool.

[0025] Example 2: Figures 1-4 As shown, the surface of the No. 1 slide rail 31 is provided with a No. 1 fixed knob 33, which is plugged into the No. 1 slide rail 31, and the No. 1 fixed knob 33 is plugged into the No. 1 slider 32, and the surface of the No. 2 slide rail 34 is provided with a No. 2 fixed knob 36, which is plugged into the No. 2 slide rail 34, and the No. 2 fixed knob 36 is plugged into the No. 2 slider 35. The surface of the operating table 1 is fixedly connected to a coolant collection box 4, which is located at the bottom of the adjustment mechanism 3. The upper part of the operating table 1 is fixedly connected to a feeding mechanism 6, and a servo motor 61 is provided on the surface of the feeding mechanism 6. The output of the servo motor 61 is fixed to the surface of the operating table 1. The output end is fixedly connected with a screw rod 62, and a screw block 63 is threadedly connected to the surface of the screw rod 62. The upper part of the screw block 63 is fixedly connected to a fixed plate 64. The upper part of the operating table 1 is fixedly connected to a No. 3 slide rail 65, and the upper part of the No. 3 slide rail 65 is slidably connected to a No. 3 slider 66. The No. 3 slider 66 is fixedly connected to the bottom of the fixed plate 64. The upper part of the fixed plate 64 is fixedly connected to a mounting bracket 67. The surface of the mounting bracket 67 is fixedly connected to a cylinder 68. The end of the cylinder 68 is fixedly connected to a No. 2 splint 610. The surface of the mounting bracket 67 is fixedly connected to a No. 1 splint 69. The No. 1 splint 69 is located below the No. 2 splint 610.

[0026] The effect achieved by the entire embodiment is that the servo motor 61 drives the screw rod 62 to rotate, thereby driving the wire block 63 to move, and the movement of the wire block 63 drives the fixed plate 64 and the tool on its upper portion to move, and the tool is moved between the two adjustment mechanisms 3, and the No. 1 fixed knob 33 is plugged into the No. 1 slide rail 31 and the No. 1 slider 32, and the No. 2 fixed knob 36 is plugged into the No. 2 slide rail 34 and the No. 2 slider 35, so as to facilitate the stable fixation of the position of the liquid supply nozzle 26. The position of the tool can be accurately adjusted by the rotation of the servo motor 61. During the movement of the fixed plate 64, the No. 3 slider 66 slides along the No. 3 slide rail 65 to limit the movement of the fixed plate 64, and the fixed plate 64 and the tool fixed on its upper portion are lifted to move stably, thereby improving the stability of the tool during the quenching process.

[0027] The method of use and working principle of this device are as follows: the tool to be quenched is placed on the surface of the No. 1 clamping plate 69, and the No. 2 clamping plate 610 is driven downward by the cylinder 68 to clamp the tool, so as to limit and fix the tool. The tool is heated by the electric heating component 5. After the tool is heated, the servo motor 61 drives the screw rod 62 to rotate, thereby driving the wire block 63 to move. The movement of the wire block 63 drives the fixed plate 64 and the tool above it to move, and the tool is moved between the two adjusting mechanisms 3. At the same time, the coolant inside the liquid storage tank 21 is extracted by the liquid supply pump 22, and then sprayed through the liquid outlet pipe 24, the connecting branch pipe 25 and the liquid supply nozzle 26, and the tool is cooled and cooled by the coolant. According to the shape of the tool, the No. 1 slider 32 slides along the No. 1 slide rail 31 and the No. 2 slider 35 slides along the No. 2 slide rail 34, so as to adjust the liquid supply nozzle 26. By adjusting the position of the liquid supply nozzle 26, the position of the coolant spraying on the tool is adjusted;

[0028] By plugging the No. 1 fixing knob 33 with the No. 1 slide rail 31 and the No. 1 slider 32, and by plugging the No. 2 fixing knob 36 with the No. 2 slide rail 34 and the No. 2 slider 35, the position of the liquid supply nozzle 26 is stably fixed. The position of the tool can be accurately adjusted by the rotation of the servo motor 61. During the movement of the fixed plate 64, the No. 3 slider 66 slides along the No. 3 slide rail 65 to limit the movement of the fixed plate 64.

[0029] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A mold manufacturing quenching device, comprising an operating table (1) and an electric heating component (5), wherein a coolant supply mechanism (2) is installed on the upper portion of the operating table (1), and two adjustment mechanisms (3) are installed on the surface of the operating table (1), and the electric heating component (5) is fixedly connected to the operating table (1), characterized in that: One of the adjustment mechanisms (3) is located on the surface of the operating table (1), and the other adjustment mechanism (3) is located above the operating table (1). The adjustment mechanism (3) includes a No. 1 slide rail (31), a plurality of No. 1 sliders (32) are arranged inside the No. 1 slide rail (31), a No. 2 slide rail (34) is fixedly connected to the side of the No. 1 slider (32), and a plurality of No. 2 sliders (35) are arranged inside the No. 2 slide rail (34). The coolant supply mechanism (2) includes a liquid storage tank (21). A liquid supply pump (22) is provided on the side of the liquid storage tank (21), and a liquid inlet pipe (23) is fixedly connected to the upper portion of the liquid supply pump (22), and one end of the liquid inlet pipe (23) is located inside the liquid storage tank (21). The end of the liquid supply pump (22) is fixedly connected to a liquid outlet pipe (24), and the end of the liquid outlet pipe (24) is fixedly connected to a connecting branch pipe (25). A plurality of liquid supply nozzles (26) are installed on the upper portion of the connecting branch pipe (25), and the liquid supply nozzles (26) are fixedly connected to the upper portion of the second slider (35).

2. A mold manufacturing quenching device according to claim 1, characterized in that: A fixed knob (33) is provided on the surface of the first slide rail (31), the fixed knob (33) is plugged into the first slide rail (31), and the fixed knob (33) is plugged into the first slider (32).

3. A mold manufacturing quenching device according to claim 1, characterized in that: A second fixing knob (36) is provided on the surface of the second slide rail (34), the second fixing knob (36) is plugged into the second slide rail (34), and the second fixing knob (36) is plugged into the second slider (35).

4. A mold manufacturing quenching device according to claim 1, characterized in that: A coolant collection box (4) is fixedly connected to the surface of the operating table (1), and the coolant collection box (4) is located at the bottom of the adjustment mechanism (3).

5. The mold manufacturing quenching device according to claim 1, characterized in that: A feeding mechanism (6) is fixedly connected to the upper portion of the operating table (1); a servo motor (61) is mounted on the surface of the feeding mechanism (6); a screw rod (62) is fixedly connected to the output end of the servo motor (61); a screw block (63) is threadedly connected to the surface of the screw rod (62); and a fixing plate (64) is fixedly connected to the upper portion of the screw block (63).

6. A mold manufacturing quenching device according to claim 1, characterized in that: The upper portion of the operating table (1) is fixedly connected to a No. 3 slide rail (65), the upper portion of the No. 3 slide rail (65) is slidably connected to a No. 3 slider (66), and the No. 3 slider (66) is fixedly connected to the bottom of the fixed plate (64).

7. A mold manufacturing quenching device according to claim 6, characterized in that: The upper portion of the fixed plate (64) is fixedly connected to a mounting frame (67), the surface of the mounting frame (67) is fixedly connected to a cylinder (68), the end of the cylinder (68) is fixedly connected to a second clamping plate (610), the surface of the mounting frame (67) is fixedly connected to a first clamping plate (69), and the first clamping plate (69) is located below the second clamping plate (610).

Citation Information

Patent Citations

  • Cutter leveling and quenching device

    CN212404182U