Baffle device for fully-mechanized coal mining filling support of coal mine
By introducing a motor-driven rack and pinion system and lifting mechanism into the coal mine fully-mechanized mining filling support baffle device, the problem of the existing device lacking a fixing function is solved, stable support and height adjustment of the filling material are achieved, and filling efficiency and safety are improved.
Patent Information
- Application Number
- CN202422829901.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The existing coal mine fully mechanized filling support baffle device lacks a fixing function, which leads to leakage of filling materials and unstable mine structure, affecting filling efficiency and safety.
A baffle device for coal mine fully mechanized mining filling support is designed, which includes a lower baffle, a lifting mechanism and a fixing device. The lower baffle is fixed by a motor-driven gear rack system, and the height of the upper baffle is adjusted by the lifting mechanism to ensure the stability and support effect of the filling material.
Effectively prevent filling material leakage, enhance mine structural stability, improve filling efficiency and safety, reduce downtime, and adapt to different geological conditions and filling requirements.
Smart Images

Figure CN223387379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of baffle devices, in particular to a baffle device for a fully mechanized mining and filling support in a coal mine. Background Art
[0002] Coal mine fully mechanized mining and filling support is mainly used in the coal mining process, especially in fully mechanized mining working faces and filling operations. Its main usage scenarios include mining and filling operations in mining areas to support the mine structure and prevent roof collapse. The filling support can effectively support the filling material and ensure the stability of the mine space. The baffle device can prevent the filling material from leaking and maintain the filling quality. In addition, the lifting and fixing functions of the support enable it to adapt to different operational requirements and improve filling efficiency and safety. In order to support the filling support, a coal mine fully mechanized mining and filling support baffle device is designed.
[0003] The baffle device for fully-mechanized mining and filling in coal mines is mainly used in fully-mechanized mining and filling operations in coal mines, especially in the scenarios of coal mining working face and filling after mining. Its main function is to support and isolate the filling materials to prevent material leakage and collapse. The baffle device can effectively maintain the stability of the filling materials, improve the filling effect, and ensure the safety of the mine structure. The lifting and fixing functions of the baffle allow adjustment according to different geological conditions and filling requirements, thereby optimizing the operation process.
[0004] The advantages of the coal mine fully-mechanized filling support baffle device are that it provides stable support to prevent roof collapse and ensure mine safety. The baffle effectively prevents leakage of filling materials and improves filling quality. The lifting and fixing functions of the device enable it to adapt to different operation requirements, improve work efficiency, facilitate maintenance and adjustment, and reduce downtime. The lower baffle in the existing technology has no fixing function. Utility Model Content
[0005] In order to make up for the above deficiencies, the utility model provides a coal mine fully-mechanized mining filling support baffle device, aiming to improve the problem that the lower baffle in the prior art has no fixing function.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a coal mine comprehensive mining filling support baffle device, including a lower baffle, the inner wall of the rear left end of the lower baffle is fixedly connected to a fixing bar, the top of the fixing bar is fixedly connected to a fixing box, the inner wall of the fixing box is fixedly connected to a motor, the output end of the motor is rotatably connected to a gear, the right end of the gear is rotatably connected to a cylinder one, the right end of the cylinder one is fixedly connected and fixedly connected to the inner wall of the rear right end of the lower baffle, the outer wall of the gear is fixedly meshed with a rack, the bottom of the rack is fixedly connected to a cylinder two, the bottom of the cylinder two is fixedly connected to an anchor, a square groove one is opened in the middle of the top rear side of the lower baffle, the inner wall of the square groove one is slidably connected to the outer wall of the rack, and a lifting mechanism is provided on the rear side of the lower baffle, and the lifting mechanism is used for lifting.
[0007] As a further description of the above technical solution:
[0008] The lifting mechanism includes a connecting tube 1, the front side of which is fixedly connected to the middle part of the rear side of the lower baffle, the outer wall of the connecting tube 1 is rotatably connected to a connecting plate 1, the top of the connecting plate 1 is fixedly connected to a connecting tube 2, the outer wall of the connecting tube 2 is rotatably connected to a connecting plate 2, the middle and upper part of the connecting plate 2 is slidably connected to a connecting rod 3, and the left and right ends of the connecting rod 3 are slidably connected to the upper baffle.
[0009] As a further description of the above technical solution:
[0010] A second square groove is provided on both the left and right sides of the top of the lower baffle, and a first bracket tube is fixedly connected to the top of the second square groove.
[0011] As a further description of the above technical solution:
[0012] The top of the support tube 1 is slidably connected to the support tube 2, and the support tube 1 is symmetrically designed.
[0013] As a further description of the above technical solution:
[0014] A protective cap is fixedly connected to the top of the bracket tube 2, and the top of the protective cap is fixedly connected to the bottom of the upper baffle.
[0015] As a further description of the above technical solution:
[0016] The top of the upper baffle is fixedly connected with a fixing nail, and the top of the lower baffle is provided with a plurality of round holes.
[0017] As a further description of the above technical solution:
[0018] The plurality of circular holes are all symmetrically designed, and a square groove three is provided on the middle and rear side of the top of the lower baffle.
[0019] As a further description of the above technical solution:
[0020] A battery is fixedly connected to the top of the square slot three, and the battery is electrically connected to the motor.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present invention, when using the device, first start the motor fixed in the fixed box. After the motor starts, it will drive the gear to rotate. When the rack moves up and down, it will drive the cylinder 2 fixed at the bottom of the rack to move up and down. In this way, the anchor will connect with the ground when moving downward, and finally it will be fixed in the soil. In this way, the lower baffle will be fixed on the ground, effectively preventing the side leakage of the filling material. The fixed baffle provides better support and enhances the stability of the structure.
[0023] 2. In the present invention, since the filling bracket has a lifting function, the upper baffle also needs to have a lifting function, and the bracket tube 1 and the bracket tube 2 constitute a filling bracket structure, the lifting process of the upper baffle is as follows: the three-way movement of the connecting rod will drive the connecting plate 2 to move backward, and when the connecting plate 2 moves backward, it drives the connecting plate 1 to move backward, thus realizing the descent, thus realizing the lifting, and the lifting function flexibly adjusts the height of the baffle to improve the filling efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a front perspective view of the lower baffle of the coal mine fully-mechanized mining and filling support baffle device proposed by the present invention;
[0025] Figure 2 This is a left perspective view of the lower baffle of the coal mine fully-mechanized mining and filling support baffle device proposed by the present invention;
[0026] Figure 3 This is a perspective view of the rear side of the lower baffle of the coal mine fully-mechanized mining filling support baffle device proposed by the present invention;
[0027] Figure 4 This is a diagram showing the partial structure of the lower baffle of the coal mine fully-mechanized mining and filling support baffle device proposed by the present invention;
[0028] Figure 5 This is a schematic diagram of the partial structure of the lower baffle of the coal mine fully-mechanized mining and filling support baffle device proposed by the utility model.
[0029] Legend:
[0030] 1. Lower baffle; 2. Lifting mechanism; 201. Connecting tube 1; 202. Connecting plate 1; 203. Connecting tube 2; 204. Connecting plate 2; 205. Connecting rod 3; 206. Upper baffle; 207. Fixing nail; 3. Rack; 4. Anchor; 5. Cylinder 1; 6. Gear; 7. Motor; 8. Fixing bar; 9. Fixing box; 10. Cylinder 2; 11. Square slot 1; 12. Bracket tube 1; 13. Round hole; 14. Bracket tube 2; 15. Battery; 16. Protective cap; 17. Square slot 2; 18. Square slot 3. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Please see the attached Figure 1 , Attachment Figure 4 and attached Figure 5The utility model provides an embodiment: a coal mine fully mechanized mining filling support baffle device, comprising a lower baffle 1, a fixing bar 8 is fixedly connected to the inner wall of the left end of the rear side of the lower baffle 1, a fixing box 9 is fixedly connected to the top of the fixing bar 8, a motor 7 is fixedly connected to the inner wall of the fixing box 9, a strong fixing bar 8 is fixedly connected to the inner wall of the left end of the rear side of the lower baffle 1 to ensure the stability of the device, and a strong fixing box 9 is fixedly connected to the top of the fixing bar 8 to accommodate and protect the internal mechanical components. On the inner wall of the fixing box 9, a Motor 7 is the power source of the entire device. The output end of motor 7 is rotatably connected to gear 6. The right end of gear 6 is rotatably connected to cylinder 1 5. The right end of cylinder 1 5 is fixedly connected to the inner wall of the right end of the rear side of the lower baffle 1. The outer wall of gear 6 is fixedly meshed with rack 3. The bottom of rack 3 is fixedly connected to cylinder 2 10. The bottom of cylinder 2 10 is fixedly connected to anchor 4. The output end is rotatably connected to a gear 6. The right end of gear 6 is connected to cylinder 1 5. The right end of cylinder 1 5 is fixedly connected to the rear of the lower baffle 1. On the inner wall of the right end of the side, a stable connection structure is formed. The outer wall of the gear 6 is meshed with the rack 3. A square groove 11 is opened in the middle of the top rear side of the lower baffle 1. The inner wall of the square groove 11 is slidably connected to the outer wall of the rack 3. A square groove 11 is opened in the middle of the top rear side of the lower baffle 1. The inner wall of the square groove 11 is slidably connected to the outer wall of the rack 3, so that the rack 3 can slide freely within a certain range. A lifting mechanism 2 is provided on the rear side of the lower baffle 1. The lifting mechanism 2 is used for lifting. The left and right sides of the top of the lower baffle 1 are opened. There is a square groove 2 17, the top of the square groove 2 17 is fixedly connected to a bracket pipe 12, and a lifting mechanism 2 is also provided on the rear side of the lower baffle 1. The lifting mechanism 2 is specifically used to realize the lifting function of the lower baffle 1 to adapt to different operation requirements. In order to further enhance the stability and carrying capacity of the device, square grooves 2 17 are opened on the left and right sides of the top of the lower baffle 1. The top of the square groove 2 17 is fixedly connected to a bracket pipe 12. The bracket pipe 12 serves as a supporting structure to ensure the stability and reliability of the entire device in the fully-mechanized mining and filling operation of the coal mine;
[0033] Specifically, in the coal mine comprehensive mining and filling support baffle device, a key lower baffle 1 component is included, which is designed to improve work efficiency and safety. A sturdy fixing bar 8 is fixedly connected to the inner wall of the left end of the rear side of the lower baffle 1 component. This fixing bar 8 not only plays a supporting role, but also ensures the stability of the entire device. On the top of the fixing bar 8, we installed a sturdy fixing box 9. A motor 7 is installed in the fixing box 9. The motor 7 is the power source of the entire device. The output end of the motor 7 is connected to a gear 6 through rotation. The design of this gear 6 enables it to effectively engage with cylinder 1 5. The right end of cylinder 1 5 is fixedly connected to the inner wall of the right end of the rear side of the lower baffle 1 component, ensuring the continuity and stability of the entire device. A rack 3 is also fixedly engaged with the outer wall of the gear 6. The bottom of the rack 3 is fixedly connected to cylinder 2 10, and the bottom of cylinder 2 10 is fixedly connected to the anchor 4 device. This anchor 4 device further enhances the stability of the entire device.
[0034] Please see the attached Figure 2 , Attachment Figure 3 and attached Figure 5 The lifting mechanism 2 includes a connecting pipe 201, the front side of the connecting pipe 201 is fixedly connected to the middle part of the rear side of the lower baffle 1, the outer wall of the connecting pipe 201 is rotatably connected to the connecting plate 1 202, and the top of the connecting plate 1 202 is fixedly connected to the connecting pipe 2 203, and the outer wall of the connecting pipe 201 is rotatably connected to the connecting plate 1 202. This rotating connection mode allows the connecting plate 1 202 to rotate freely within a certain range, thereby increasing the flexibility of the lifting mechanism 2, and the top of the connecting plate 1 202 is fixedly connected to the connecting pipe 2 203, and the outer wall of the connecting pipe 2 203 is rotatably connected to the connecting plate 2 204, and the outer wall of the connecting pipe 2 203 is also rotatably connected to the connecting plate 2 204. This design allows the connecting plate 204 to rotate freely on the outer wall of the connecting pipe 2 203, further improving the flexibility and adaptability of the lifting mechanism 2, and the middle and upper part of the connecting plate 2 204 The upper and lower parts of the connecting plate 204 are slidably connected to the connecting rod 3 205. This sliding connection method allows the connecting rod 3 205 to slide freely on the connecting plate 204. The middle and upper part of the connecting plate 204 is slidably connected to the connecting rod 3 205. The left and right ends of the connecting rod 3 205 are slidably connected to the upper baffle 206. The left and right ends of the connecting rod 3 205 are slidably connected to the upper baffle 206. This design ensures that the upper baffle 206 can remain stable during the lifting process and can be flexibly adjusted in height. The top of the upper baffle 206 is fixedly connected with a fixing nail 207. These fixing nails 207 play the role of fixing the position of the upper baffle 206. The top of the upper baffle 206 is fixedly connected with a fixing nail 207. A plurality of circular holes 13 are provided on the top of the lower baffle 1. A plurality of circular holes 13 are provided on the top of the lower baffle 1. These circular holes 13 provide more options for fixing the connecting pipe 1 201.
[0035] Specifically, connecting tube 1 201 is one of the core components of the mechanism, and its front side is tightly combined with the middle part of the rear side of the lower baffle 1 through a fixed connection. This design not only ensures the stability of connecting tube 1 201, but also provides a solid foundation for the entire lifting mechanism 2. The outer wall of connecting tube 1 201 is rotatably connected to connecting plate 1 202. This rotating connection method allows connecting plate 1 202 to rotate freely within a certain range, thereby increasing the flexibility of the lifting mechanism 2. The top of connecting plate 1 202 is fixedly connected to connecting tube 2 203, further expanding the structure of the lifting mechanism 2. The left and right ends of connecting rod 3 205 are slidably connected to the upper baffle 206. This design ensures the stability of the upper baffle 206 during the lifting process. The top of the upper baffle 206 is fixedly connected to fixing nails 207. These fixing nails 207 not only fix the upper baffle 206, but also provide additional support points for the lifting mechanism 2.
[0036] Please see the attached Figure 1 , Attachment Figure 2 and attached Figure 3 The top of the bracket tube 12 is slidingly connected to the bracket tube 2 14. The bracket tube 12 is symmetrically designed. The top of the bracket tube 2 14 is fixedly connected with a protective cap 16. At the top of the bracket tube 12, there is a sliding connection structure connected to the bracket tube 2 14. The design of the bracket tube 12 is symmetrical, ensuring the balance and stability of the structure, and the top of the bracket tube 2 14 is fixedly connected to a protective cap 16, and the top of the protective cap 16 is fixedly connected to the bottom of the upper baffle 206. The function of this protective cap 16 is to prevent accidental damage to the equipment during use. The multiple circular holes 13 are all symmetrically designed, and a square groove three 18 is provided on the middle and rear side of the top of the lower baffle 1. The top of the square groove three 18 is fixedly connected to the battery 15. The multiple circular holes 13 also adopt a symmetrical design concept. Such a design is not only beautiful, but also helps to evenly distribute the force and improve the stability of the structure. A square groove three 18 is provided on the middle and rear part of the top of the lower baffle 1. The battery 15 is electrically connected to the motor 7. The top of this square groove three 18 is fixedly connected to the battery 15. The battery 15 serves as the power source of the equipment. In order to ensure that the battery 15 can work normally, it is electrically connected to the motor 7.
[0037] Specifically, a sliding connection mechanism is designed at the top of the bracket tube 12, so that it can be smoothly connected with the bracket tube 2 14. The bracket tube 12 adopts a symmetrical design concept to ensure the balance and stability of the structure. At the same time, a protective cap 16 is fixedly connected to the top of the bracket tube 2 14. The main function of this protective cap 16 is to prevent damage to the top components during use. The top of the protective cap 16 is fixed to the bottom of the upper baffle 206 through a firm connection to ensure the stability of the overall structure. The layout of multiple circular holes 13 is also taken into account in the design. These circular holes 13 also adopt a symmetrical design to ensure the overall beauty and balance. A square slot 3 18 is specially opened on the middle and rear side of the top of the lower baffle 1, and the top of this square slot 3 18 is fixedly connected to the battery 15. The battery 15 serves as the power source for the entire device.
[0038] Working principle: When using the device, first start the motor 7 fixed in the fixed box 9. After the motor 7 is started, it will drive the gear 6 to rotate. Since the gear 6 and the rack 3 are meshed and connected, the rotation of the gear 6 will drive the rack 3 to move up and down. When the rack 3 moves up and down, it will drive the cylinder 2 10 fixed at the bottom of the rack 3 to move up and down. The up and down movement of the cylinder 2 10 will drive the anchor 4 fixed to move up and down. In this way, the anchor 4 will be in contact with the ground when moving downward, and will finally be fixed in the soil. In this way, the lower baffle 1 is fixed to the ground. The design of the lower baffle 1 increases the contact area with the ground, increases the stability of the lower baffle 1, effectively prevents the side leakage of the filling material, ensures the filling quality, and provides better support for the fixed baffle, enhances the stability of the structure, reduces the risk of collapse, ensures the safety of the operation process, and protects the lives of the miners.
[0039] Since the filling bracket has a lifting function, the upper baffle 206 also needs to have a lifting function, and the bracket tube 12 and the bracket tube 2 14 constitute a filling bracket structure, the lifting process of the upper baffle 206 is as follows: when the bracket tube 2 14 rises, it will drive the upper baffle 206 fixed on the protective cap 16 to move upward, and at this time the upper baffle 206 will drive the connecting rod 3 205 to slide backward, and the sliding of the connecting rod 3 205 will drive the connecting plate 2 204 to move forward and rise upward, and at this time the connecting plate 204 will drive the connecting plate 1 202 to move forward and rise When it needs to be lowered, the bracket pipe 2 14 moves downward, the upper baffle 206 moves downward, the upper baffle 206 drives the connecting rod 3 205 to move forward, and the connecting rod 3 205 moves forward to drive the connecting plate 2 204 to move backward. When the connecting plate 204 moves backward, it drives the connecting plate 1 202 to move backward, thus achieving descent, thus achieving lifting and lowering. The lifting function flexibly adjusts the height of the baffle, improves the filling efficiency, can effectively prevent the leakage of filling materials, ensures the safety of the mine, and the lifting design facilitates maintenance and overhaul, and reduces downtime.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A fully mechanized coal mining and filling support baffle device, comprising a lower baffle (1), characterized in that: The inner wall of the left end of the rear side of the lower baffle (1) is fixedly connected to a fixing bar (8), the top of the fixing bar (8) is fixedly connected to a fixing box (9), the inner wall of the fixing box (9) is fixedly connected to a motor (7), the output end of the motor (7) is rotatably connected to a gear (6), the right end of the gear (6) is rotatably connected to a cylinder (5), the right end of the cylinder (5) is fixedly connected to the inner wall of the right end of the rear side of the lower baffle (1), the outer wall of the gear (6) is fixedly meshed with a rack (3), the bottom of the rack (3) is fixedly connected to a cylinder (10), the bottom of the cylinder (10) is fixedly connected to an anchor (4), a square groove (11) is provided in the middle of the top rear side of the lower baffle (1), the inner wall of the square groove (11) is slidably connected to the outer wall of the rack (3), and a lifting mechanism (2) is provided on the rear side of the lower baffle (1), and the lifting mechanism (2) is used for lifting.
2. The coal mine fully-mechanized mining filling support baffle device according to claim 1 is characterized in that: The lifting mechanism (2) includes a connecting tube (201), the front side of the connecting tube (201) is fixedly connected to the middle part of the rear side of the lower baffle (1), the outer wall of the connecting tube (201) is rotatably connected to the connecting plate (202), the top of the connecting plate (202) is fixedly connected to the connecting tube (203), the outer wall of the connecting tube (203) is rotatably connected to the connecting plate (204), the middle and upper part of the connecting plate (204) is slidably connected to the connecting rod (205), and the left and right ends of the connecting rod (205) are both slidably connected to the upper baffle (206).
3. The coal mine fully-mechanized mining filling support baffle device according to claim 1 is characterized in that: A second square groove (17) is provided on both the left and right sides of the top of the lower baffle (1), and a bracket tube (12) is fixedly connected to the top of the second square groove (17).
4. The coal mine fully-mechanized mining filling support baffle device according to claim 3 is characterized in that: The top of the support tube 1 (12) is slidably connected to the support tube 2 (14), and the support tube 1 (12) is symmetrically designed.
5. The coal mine fully-mechanized mining filling support baffle device according to claim 4 is characterized in that: The top of the support tube 2 (14) is fixedly connected to a protective cap (16), and the top of the protective cap (16) is fixedly connected to the bottom of the upper baffle (206).
6. The coal mine fully-mechanized mining filling support baffle device according to claim 5 is characterized in that: The top of the upper baffle (206) is fixedly connected with a fixing nail (207), and the top of the lower baffle (1) is provided with a plurality of circular holes (13).
7. The coal mine fully-mechanized mining filling support baffle device according to claim 6 is characterized in that: The plurality of circular holes (13) are all symmetrically designed, and a square groove three (18) is provided on the middle rear side of the top of the lower baffle (1).
8. The coal mine fully-mechanized mining filling support baffle device according to claim 7 is characterized in that: A battery (15) is fixedly connected to the top of the square slot three (18), and the battery (15) is electrically connected to the motor (7).