Metal smelting device
By designing a support base and a gear mechanism driven by forward and reverse motors, the reciprocating motion of the smelting furnace is achieved, which solves the problems of insufficient smelting reaction and low safety, and improves smelting efficiency and safety.
Patent Information
- Application Number
- CN202422890363.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-26
AI Technical Summary
In existing metal smelting equipment, the smelting reducing agent does not react fully with the metal, and manual stirring poses a safety hazard, resulting in low smelting efficiency and low safety.
A metal smelting device was designed, which included a support base, a U-shaped connecting plate, a smelting furnace, a forward and reverse motor, and a gear mechanism. The motor drives the gear to drive the smelting furnace and the sliding cylinder to rotate in the support slide rail, realizing the reciprocating motion of the smelting furnace, avoiding manual stirring, and ensuring sufficient reaction.
It improves smelting efficiency, enhances safety, avoids harm to personnel caused by high temperature, and achieves a more efficient metal smelting process.
Smart Images

Figure CN223388920U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of metal smelting, and in particular to a metal smelting device. Background Art
[0002] Metal smelting is the process of converting metals from a combined state to a free state. Common methods involve using reducing agents such as carbon, carbon monoxide, and hydrogen to react with metal oxides at high temperatures to obtain elemental metals. For example, the reduction method involves heating metal oxides with reducing agents, and the displacement method involves adding active metals to a metal salt solution and heating it with a reducing agent to smelt the metal.
[0003] Currently, when the metal to be smelted and the relevant reducing agents are put into a smelting container, since the position of most smelting containers is fixed, the reaction between the added smelting reducing agents and the metal is not sufficient, and manual stirring, due to the high temperature, may cause harm to personnel, resulting in low smelting efficiency and low safety. In order to overcome the above-mentioned defects of the prior art, we propose a metal smelting device to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0004] The purpose of the present invention is to provide a metal smelting device to solve the problems raised in the above background technology.
[0005] The embodiments of this application adopt the following technical solutions:
[0006] A metal smelting device comprises a support base, the outer surface of the support base is fixedly connected to two U-shaped connecting plates, the upper surfaces of a group of the U-shaped connecting plates are commonly fixedly connected to a fixed square plate, the outer surface of the fixed square plate is fixedly inlaid with an annular slip ring, the internal rotation of the annular slip ring is connected to a smelting furnace, the upper surface of the support base is fixedly connected to a supporting slide rail, the internal sliding connection of the supporting slide rail is connected to a sliding cylinder, the upper surface of the sliding cylinder is fixedly connected to the bottom surface of the smelting furnace, the outer surface of the smelting furnace is fixedly connected to a gear ring, the upper surface of the support base is fixedly connected to two L-shaped brackets, the outer surfaces of the two L-shaped brackets are commonly fixedly installed with a forward and reverse motor, the output end of the forward and reverse motor is fixedly connected to a driving gear, and the driving gear is meshed with the gear ring.
[0007] Preferably, the upper surface of the smelting furnace is fixedly connected to a feeding pipe, the upper surface of the feeding pipe is provided with a protective cover plate, and the outer surface of the smelting furnace is fixedly connected to a discharge valve.
[0008] Preferably, two reinforcement members are fixedly connected to the upper surface of the fixed square plate, and a circular protective cover is fixedly connected to the outer surfaces of the two reinforcement members, and a distance is left between the circular protective cover and the smelting furnace.
[0009] Preferably, a plurality of mounting holes are provided on the upper surface of the support base.
[0010] Preferably, two limiting round rods are fixedly connected to the upper surface of the support base, and the top end of each limiting round rod is fixedly connected to the bottom surface of the fixed square plate.
[0011] Preferably, a support member is fixedly connected to the inner wall of the smelting furnace, and an annular baffle is fixedly connected to the outer surface of the support member.
[0012] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:
[0013] Firstly, by using the support base, fixed square plate, smelting furnace, feeding pipe, protective cover and discharge valve, the relevant reducing agents and raw materials required for metal smelting can be added to the smelting furnace through the feeding pipe, and the smelting furnace can be used to facilitate high-temperature reduction reaction, which facilitates the metal smelting operations of the staff.
[0014] Secondly, by using the supporting slide rail, sliding cylinder, annular slip ring, gear ring, forward and reverse motor and driving gear in coordination, the forward and reverse motor can be used to drive the driving gear to rotate, and the meshing action of the driving gear and the gear ring can be used to drive the gear ring, smelting furnace and sliding cylinder to rotate in the supporting slide rail, thereby facilitating the reciprocating rotation of the smelting furnace, and then the reciprocating motion of the smelting furnace is used to fully shake and react the raw materials and reducing agent inside the smelting furnace, without the need for manual stirring, so that the reaction between the two is more complete, smelting is facilitated, the smelting efficiency of the metal is improved, and it has the advantage of higher safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0016] Figure 1 : A schematic diagram of the front three-dimensional structure of the present invention;
[0017] Figure 2 : A side structural diagram of the present invention;
[0018] Figure 3 : A schematic diagram of the side sectional structure of the present utility model;
[0019] Figure 4 : A schematic diagram of the front cross-section structure of the present invention.
[0020] In the figure: 1. Support base; 2. U-shaped connecting plate; 3. Fixed square plate; 4. Mounting hole; 5. Limiting round rod; 6. Discharge valve; 7. Reinforcement piece; 8. Round protective cover; 9. Annular slip ring; 10. Melting furnace; 11. Feeding pipe; 12. Protective cover; 13. Support slide rail; 14. Sliding cylinder; 15. Ring gear; 16. L-shaped bracket; 17. Forward and reverse motor; 18. Drive gear; 19. Annular baffle; 20. Support piece. DETAILED DESCRIPTION
[0021] To make the purpose, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with the specific embodiments of this application and the corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0022] The following describes in detail the technical solutions provided by various embodiments of the present application in conjunction with the accompanying drawings.
[0023] See also Figure 1-4 , the utility model provides a technical solution for a metal smelting device:
[0024] A metal smelting device includes a support base 1, the outer surface of the support base 1 is fixedly connected to two U-shaped connecting plates 2, the upper surfaces of a group of U-shaped connecting plates 2 are commonly fixedly connected to a fixed square plate 3, the outer surface of the fixed square plate 3 is fixedly inlaid with an annular slip ring 9, the inner part of the annular slip ring 9 is rotatably connected to a smelting furnace 10, the upper surface of the support base 1 is fixedly connected to a support slide rail 13, the inner part of the support slide rail 13 is slidably connected to a sliding cylinder 14, and the upper surface of the sliding cylinder 14 is fixedly connected to the bottom surface of the smelting furnace 10. The outer surface of the smelting furnace 10 is fixedly connected to a gear ring 15, and the upper surface of the support base 1 is fixedly connected to two L-shaped brackets 16. The outer surfaces of the two L-shaped brackets 16 are fixedly mounted with a forward and reverse motor 17. The output end of the forward and reverse motor 17 is fixedly connected to a drive gear 18, and the drive gear 18 is meshed with the gear ring 15. Specifically, the smelting furnace 10 has the following main features: light equipment, fast heating speed, high efficiency; especially energy-saving, with a power consumption of 60% less than that of a tube high-frequency machine with the same load; with overcurrent, overvoltage, and overpressure protection. The smelting furnace 10 is a device for converting solid materials into liquid state and is commonly used in metallurgy, metal processing, glass manufacturing and other industrial fields. It provides heat energy through a heating system to heat the solid material to a temperature above its melting point, so that it gradually melts into liquid. It usually has a temperature control system for monitoring and controlling the temperature in the furnace to ensure that the material reaches an appropriate melting temperature and remains within an appropriate range. The forward and reverse motor 17 can be used to drive the drive gear 18 to rotate. The meshing action of the drive gear 18 and the ring gear 15 can drive the ring gear 15, the smelting furnace 10 and the sliding cylinder 14 to rotate in the support slide rail 13, thereby facilitating the reciprocating rotation of the smelting furnace 10. The reciprocating motion of the smelting furnace 10 can fully shake and react the raw materials and reducing agent inside the smelting furnace 10 without manual stirring, so that the reaction between the two is more complete, which is convenient for smelting.
[0025] In this embodiment, a feeding pipe 11 is fixedly connected to the upper surface of the smelting furnace 10, and a protective cover plate 12 is provided on the upper surface of the feeding pipe 11. A discharge valve 6 is fixedly connected to the outer surface of the smelting furnace 10. Two reinforcing members 7 are fixedly connected to the upper surface of the fixed square plate 3. A circular protective cover 8 is fixedly connected to the outer surfaces of the two reinforcing members 7, and a distance is left between the circular protective cover 8 and the smelting furnace 10. Specifically, the feeding pipe 11 can facilitate the addition of raw materials to be smelted, improving the convenience of adding materials, and the circular protective cover 8 can avoid touching the surface of the smelting furnace 10, preventing accidental damage caused by high temperature, and ensuring safety during smelting.
[0026] In this embodiment, a plurality of mounting holes 4 are provided on the upper surface of the support base 1; two limiting round rods 5 are fixedly connected to the upper surface of the support base 1, and the top of each limiting round rod 5 is fixedly connected to the bottom surface of the fixed square plate 3; the inner wall of the smelting furnace 10 is fixedly connected to a support member 20, and the outer surface of the support member 20 is fixedly connected to an annular baffle 19; specifically, the provided mounting holes 4 can facilitate the firm installation of the device, and the provided limiting round rods 5 can enable the smelting furnace 10 to rotate to a certain position, and the forward and reverse motors 17 can reverse again and rotate the smelting furnace 10 in the opposite direction, so that the smelting furnace 10 can move back and forth, thereby improving the safety of the rotation and preventing collisions, and the provided annular baffle 19 can buffer the added raw materials, prevent collisions during addition, and ensure safety.
[0027] Working principle: When the metal smelting device is used, the user first installs the device at the use location and turns on the relevant power supply, and adds the metal to be smelted and related reducing agents into the smelting furnace 10 through the feeding pipe 11. The smelting furnace 10 provides heat energy through the heating system to heat the solid material to a temperature above its melting point, so that it gradually melts into a liquid state. At the same time, the forward and reverse motors 17 can be started to rotate with the driving gear 18. The meshing action of the driving gear 18 and the ring gear 15 can drive the ring gear 15 and the smelting furnace 10 to rotate. The rotation of the smelting furnace 10 drives the sliding cylinder 14 to rotate in the supporting slide rail 13, so that the forward and reverse motors 17 are used to control the smelting furnace 10 to rotate back and forth. The rotation of the smelting furnace 10 can cause the raw materials inside it to shake, so that the raw materials and the smelting reducing agents can fully react without manual stirring, thereby improving the reaction during smelting and improving the smelting efficiency.
[0028] The foregoing is merely an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should all be included within the scope of the claims of the present application.
Claims
1. A metal smelting device, comprising a support base (1), characterized in that: The outer surface of the support base (1) is fixedly connected to two U-shaped connecting plates (2), and the upper surfaces of a group of the U-shaped connecting plates (2) are fixedly connected to a fixed square plate (3). The outer surface of the fixed square plate (3) is fixedly inlaid with an annular slip ring (9), and the inner part of the annular slip ring (9) is rotatably connected to a smelting furnace (10). The upper surface of the support base (1) is fixedly connected to a support slide rail (13), and the inner part of the support slide rail (13) is slidably connected to a sliding cylinder (14). The upper surface of the sliding cylinder (14) is fixedly connected to the bottom surface of the smelting furnace (10), the outer surface of the smelting furnace (10) is fixedly connected to a gear ring (15), the upper surface of the support base (1) is fixedly connected to two L-shaped brackets (16), the outer surfaces of the two L-shaped brackets (16) are jointly fixedly mounted with a forward and reverse motor (17), the output end of the forward and reverse motor (17) is fixedly connected to a driving gear (18), and the driving gear (18) is meshed with the gear ring (15).
2. A metal smelting device according to claim 1, characterized in that: The upper surface of the smelting furnace (10) is fixedly connected to a feeding pipe (11), the upper surface of the feeding pipe (11) is provided with a protective cover plate (12), and the outer surface of the smelting furnace (10) is fixedly connected to a discharge valve (6).
3. The metal smelting device according to claim 1, characterized in that: Two reinforcement members (7) are fixedly connected to the upper surface of the fixed square plate (3), and a circular protective cover (8) is fixedly connected to the outer surfaces of the two reinforcement members (7), and a distance is left between the circular protective cover (8) and the smelting furnace (10).
4. The metal smelting device according to claim 1, characterized in that: The upper surface of the support base (1) is provided with a plurality of mounting holes (4).
5. The metal smelting device according to claim 1, characterized in that: Two limiting round rods (5) are fixedly connected to the upper surface of the support base (1), and the top end of each limiting round rod (5) is fixedly connected to the bottom surface of the fixed square plate (3).
6. The metal smelting device according to claim 1, characterized in that: A support member (20) is fixedly connected to the inner wall of the smelting furnace (10), and an annular baffle (19) is fixedly connected to the outer surface of the support member (20).