Molten iron sampling equipment for molten iron tank car

By designing a combination of a support frame and a sampling sealing device, the potential safety hazard of molten iron spilling during the molten iron sampling process is resolved, and the safety and stability of the molten iron sampling process are achieved.

CN223389494UActive Publication Date: 2025-09-26HUNAN VALIN XIANGTAN IRON & STEEL CO LTD
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Patent Information

Application Number
CN202422678309.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-26
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing molten iron sampler has the risk of spilling the molten iron due to shaking during the sampling process, which may cause safety hazards such as scalding of workers.

Method used

A molten iron sampling device for a molten iron ladle truck is designed, which includes a support frame and a sampling sealing device. The conical sampling bucket is automatically sealed after sampling by using a combination of a slider, a rotating rod, a hydraulic telescopic rod and a sealing top plate to prevent the molten iron from spilling.

Benefits of technology

It effectively prevents molten iron from spilling during the transfer process, ensures the safety of workers, and improves the safety of the sampling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses molten iron sampling equipment for a molten iron tank car, which relates to the technical field of metallurgy and comprises a support frame and a sampling sealing device, a cylindrical rod is fixedly connected to the top of the supporting frame, a sliding groove is formed in the surface of the cylindrical rod, a sliding block is slidably connected to the interior of the sliding groove, a protruding block is fixedly connected to the top of the sliding block, and a rotating rod is rotationally connected to the interior of the protruding block; the sampling sealing device comprises a sliding rod, a sealing top plate, a hydraulic telescopic rod, a connecting plate and a conical sampling barrel, the sliding rod is slidably connected to the front end of the cylindrical rod in a sleeving mode, and the end, away from the protruding block, of the rotating rod is rotationally connected to the upper end of the sliding rod. The output end of the hydraulic telescopic rod slides upwards to drive the conical sampling barrel to slide upwards and move out of the molten iron, the conical sampling barrel slides upwards and makes contact with the bottom of the sealing top plate, the top of the conical sampling barrel can be sealed through the sealing top plate, and the situation that the molten iron spills out of the interior of the conical sampling barrel and scalds workers is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of metallurgy, in particular to a molten iron sampling device for a molten iron tank car. Background Art

[0002] Molten iron sampling is the process of quickly taking out samples from the liquid molten iron for rapid spectral analysis, so as to obtain the composition, homogeneity and other conditions of the molten iron in the furnace, which is used to guide the smelting process; existing molten iron sampling usually uses a long-handled metal sampling cup. The staff inserts the sampling cup into the molten iron, scoops out the molten iron, and then transfers it to the analytical instrument for analysis.

[0003] The currently published patent: CN217132636U discloses a molten iron sampler. By setting a fixed circular plate, a rotating plate, a connecting rod, an L-shaped connecting rod, a gripping rod, a handle and a sampling block, when in use, the operator holds the two handles with one hand, and through the cooperation of the fixed circular plate, it is convenient to integrate and split the two sampling blocks, which is convenient for one-handed operation and simple to operate. At the same time, the operation range is small and relatively labor-saving. At the same time, the operator can free up the other hand to improve his own safety, and the practicality is high. Therefore, the molten iron sampler is convenient for one-handed operation and simple to operate. At the same time, the operation range is small and relatively labor-saving. At the same time, the operator can free up the other hand to improve his own safety.

[0004] Based on the above search, it was found that the above patent has the following problems when in use: when the molten iron sampler is in use, the staff samples the molten iron through the sampling blocks. Since the tops of the two sampling blocks are not sealed after taking out the molten iron, there are certain risks when sampling with the two sampling blocks. Since the mass of the molten iron is large, shaking is inevitable in the process of transferring the molten iron through the two sampling blocks. The molten iron can easily spill out of the two sampling blocks and scald the staff, which is dangerous. Utility Model Content

[0005] The purpose of the present utility model is to solve at least one of the technical problems existing in the prior art and to provide a molten iron sampling device for a molten iron tank truck, which can solve the problem that there are certain risks when sampling with two sampling blocks. Due to the large mass of the molten iron, shaking is inevitable in the process of transferring the molten iron through the two sampling blocks. The molten iron can easily spill out of the two sampling blocks and scald the staff, which is a certain dangerous problem.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a molten iron sampling device for a molten iron ladle truck, comprising a support frame and a sampling sealing device; a cylindrical rod is fixedly connected to the top of the support frame, a slide groove is provided on the surface of the cylindrical rod, a slider is slidably connected inside the slide groove, a protrusion is fixedly connected to the top of the slider, and a rotating rod is rotatably connected inside the protrusion; the sampling sealing device comprises a sliding rod, a sealing top plate, a hydraulic telescopic rod, a connecting plate and a conical sampling barrel, the sliding rod is slidably sleeved on the front end of the cylindrical rod, the end of the rotating rod away from the protrusion is rotatably connected to the upper end of the sliding rod, the sealing top plate is fixedly connected to the lower end of the sliding rod, the hydraulic telescopic rod is fixedly installed at the lower end of the sliding rod, and the connecting plate is fixedly connected to the output end of the hydraulic telescopic rod.

[0007] Preferably, two supporting oblique rods are fixedly connected to the surface of the supporting frame, and the lower ends of the two supporting oblique rods are fixedly connected to a mounting base.

[0008] Preferably, bolts are installed inside the two mounting bases.

[0009] Preferably, the internal thread of the slider is sleeved with a threaded rod.

[0010] Preferably, a dual-phase motor is fixedly installed inside the chute, the rear end of the threaded rod is fixedly connected to the output end of the dual-phase motor, and the front end of the threaded rod is rotatably connected to the front surface inside the chute.

[0011] Preferably, the conical sampling barrel is fixedly connected to the surface of the connecting plate, and the top of the conical sampling barrel is in contact with the bottom of the sealing top plate.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] 1. The molten iron sampling equipment for the molten iron ladle truck, after the molten iron sampling is completed, the output end of the hydraulic telescopic rod slides upward to drive the conical sampling bucket to slide upward and move out of the interior of the molten iron. The conical sampling bucket slides upward and contacts the bottom of the sealing top plate, and the top of the conical sampling bucket can be sealed by the sealing top plate to prevent molten iron from spilling out of the conical sampling bucket and scalding the staff, thereby ensuring the safety of the conical sampling bucket during the molten iron transfer process and thus ensuring the safety of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0015] Figure 1 This is a schematic diagram of the overall structure of a molten iron sampling device for a molten iron ladle truck according to the present invention;

[0016] Figure 2 This is a front structural diagram of a molten iron sampling device for a molten iron ladle truck according to the present invention;

[0017] Figure 3 This is a schematic diagram of the bottom structure of the slide bar of the utility model;

[0018] Figure 4 This is a schematic diagram of the surface structure of the hydraulic telescopic rod of the utility model.

[0019] Figure numerals: 1. Support frame; 2. Support diagonal rod; 3. Mounting base; 4. Bolt; 5. Cylindrical rod; 6. Slide groove; 7. Slider; 8. Threaded rod; 9. Dual motor; 10. Bump; 11. Rotating rod; 12. Sliding rod; 13. Sealing top plate; 14. Hydraulic telescopic rod; 15. Connecting plate; 16. Conical sampling barrel. DETAILED DESCRIPTION

[0020] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0022] In the description of this utility model, terms such as "greater than," "less than," and "exceed" are understood to exclude the number indicated, while terms such as "above," "below," and "within" are understood to include the number indicated. The terms "first" and "second" are used solely to distinguish technical features and are not to be construed as indicating or implying relative importance, or as implicitly specifying the number or order of the technical features indicated.

[0023] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0024] See also Figure 1-4The utility model provides a technical solution: a molten iron sampling device for a molten iron ladle truck, comprising a support frame 1 and a sampling sealing device. The surface of the support frame 1 is fixedly connected to two supporting oblique rods 2, the lower ends of the two supporting oblique rods 2 are fixedly connected to a mounting base 3, bolts 4 are installed inside the two mounting bases 3, the top of the support frame 1 is fixedly connected to a cylindrical rod 5, a slide groove 6 is provided on the surface of the cylindrical rod 5, a slider 7 is slidably connected to the inside of the slide groove 6, a threaded rod 8 is threadedly sleeved on the internal thread of the slider 7, a dual-term motor 9 is fixedly installed inside the slide groove 6, the rear end of the threaded rod 8 is fixedly connected to the output end of the dual-term motor 9, the front end of the threaded rod 8 is rotatably connected to the front surface inside the slide groove 6, a protrusion 10 is fixedly connected to the top of the slider 7, and a rotating rod 11 is rotatably connected to the inside of the protrusion 10.

[0025] The staff supports and fixes the support frame 1 through two supporting diagonal rods 2 to ensure the stability of the installation of the support frame 1, and positions the two mounting bases 3 and the two supporting diagonal rods 2 through two bolts 4 to facilitate the staff to install and fix the support frame 1.

[0026] The sampling sealing device includes a sliding rod 12, a sealing top plate 13, a hydraulic telescopic rod 14, a connecting plate 15 and a conical sampling barrel 16. The sliding rod 12 is slidably sleeved on the front end of the cylindrical rod 5, and the end of the rotating rod 11 away from the protrusion 10 is rotatably connected to the upper end of the sliding rod 12. The sealing top plate 13 is fixedly connected to the lower end of the sliding rod 12, the hydraulic telescopic rod 14 is fixedly installed on the lower end of the sliding rod 12, the connecting plate 15 is fixedly connected to the output end of the hydraulic telescopic rod 14, and the conical sampling barrel 16 is fixedly connected to the surface of the connecting plate 15. The top of the conical sampling barrel 16 is in contact with the bottom of the sealing top plate 13.

[0027] When the molten iron ladle car moves to the lower side position of the cylindrical rod 5, the staff can start the dual-phase motor 9, and the output end of the dual-phase motor 9 rotates to drive the threaded rod 8 to rotate. The rotation of the threaded rod 8 can drive the slider 7 to slide backward, and the slider 7 slides backward to drive the protrusion 10 to slide backward. The sliding of the protrusion 10 to the rear side can drive the lower end of the rotating rod 11 to slide backward, and drive the rotating rod 11 to rotate. The rotation of the rotating rod 11 can make the front end slide downward and drive the sliding rod 12 to slide downward. When the lower end of the sliding rod 12 slides to a distance closer to the molten iron, the staff can start the hydraulic telescopic rod 14, and the output of the hydraulic telescopic rod 14 The output end drives the connecting plate 15 to slide downward, and the downward sliding of the connecting plate 15 can drive the conical sampling bucket 16 to slide downward into the interior of the molten iron to complete the sampling. When the molten iron sampling is completed, the output end of the hydraulic telescopic rod 14 slides upward to drive the conical sampling bucket 16 to slide upward and move out of the interior of the molten iron. The conical sampling bucket 16 slides upward and contacts the bottom of the sealing top plate 13, and the top of the conical sampling bucket 16 can be sealed by the sealing top plate 13 to prevent molten iron from spilling out of the interior of the conical sampling bucket 16 and scalding the staff, thereby ensuring the safety of the conical sampling bucket 16 during the transfer of molten iron, and thus ensuring the safety of the staff.

[0028] Working principle: The molten iron sampling equipment for the molten iron ladle truck, the staff supports and fixes the support frame 1 through two supporting inclined rods 2, thereby ensuring the stability of the installation of the support frame 1, the staff starts the double-phase motor 9, the output end of the double-phase motor 9 rotates to drive the threaded rod 8 to rotate, the threaded rod 8 rotates to drive the slider 7 to slide to the rear side, the slider 7 slides to the rear side to drive the protrusion 10 to slide to the rear side, the protrusion 10 slides to the rear side to drive the lower end of the rotating rod 11 to slide to the rear side, and drives the rotating rod 11 to rotate, the rotating rod 11 rotates to make the front end slide downward and drive the slide rod 12 slides downward. When the lower end of the slide bar 12 slides to a distance close to the molten iron, the staff can start the hydraulic telescopic rod 14. The output end of the hydraulic telescopic rod 14 drives the connecting plate 15 and the conical sampling bucket 16 to slide downward into the interior of the molten iron to complete the sampling. When the molten iron sampling is completed, the output end of the hydraulic telescopic rod 14 slides upward to drive the conical sampling bucket 16 to slide upward and contact with the bottom of the sealing top plate 13. The top of the conical sampling bucket 16 can be sealed by the sealing top plate 13 to prevent the molten iron from spilling out of the inside of the conical sampling bucket 16 and scalding the staff.

[0029] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A molten iron sampling device for a molten iron ladle car, characterized in that: include: Support frame (1) and sampling sealing device; The top of the support frame (1) is fixedly connected to a cylindrical rod (5), a sliding groove (6) is provided on the surface of the cylindrical rod (5), a slider (7) is slidably connected inside the sliding groove (6), a convex block (10) is fixedly connected to the top of the slider (7), and a rotating rod (11) is rotatably connected inside the convex block (10); The sampling sealing device comprises a slide rod (12), a sealing top plate (13), a hydraulic telescopic rod (14), a connecting plate (15) and a conical sampling barrel (16); the slide rod (12) is slidably sleeved on the front end of the cylindrical rod (5); the end of the rotating rod (11) away from the protrusion (10) is rotatably connected to the upper end of the slide rod (12); the sealing top plate (13) is fixedly connected to the lower end of the slide rod (12); the hydraulic telescopic rod (14) is fixedly installed on the lower end of the slide rod (12); and the connecting plate (15) is fixedly connected to the output end of the hydraulic telescopic rod (14).

2. The molten iron sampling device for a molten iron ladle car according to claim 1, characterized in that: Two supporting oblique rods (2) are fixedly connected to the surface of the supporting frame (1), and the lower ends of the two supporting oblique rods (2) are fixedly connected to a mounting base (3).

3. The molten iron sampling device for a molten iron ladle car according to claim 2, characterized in that: Bolts (4) are installed inside the two mounting bases (3).

4. The molten iron sampling device for a molten iron ladle car according to claim 1, characterized in that: The inner thread of the slider (7) is sleeved with a threaded rod (8).

5. The molten iron sampling device for a molten iron ladle car according to claim 4, characterized in that: A two-phase motor (9) is fixedly installed inside the chute (6), the rear end of the threaded rod (8) is fixedly connected to the output end of the two-phase motor (9), and the front end of the threaded rod (8) is rotatably connected to the front surface inside the chute (6).

6. The molten iron sampling device for a molten iron ladle car according to claim 1, characterized in that: The conical sampling barrel (16) is fixedly connected to the surface of the connecting plate (15), and the top of the conical sampling barrel (16) is in contact with the bottom of the sealing top plate (13).

Citation Information

Patent Citations

  • Molten iron sampler

    CN217132636U