Spontaneous vibration falling film evaporator device

The automatic vibration mechanism of the spontaneous vibration falling film evaporator device solves the blockage problem of the distributor at the top of the reboiler, realizes the automatic dredging of material distribution, and improves the working efficiency and automation level of the equipment.

CN223392903UActive Publication Date: 2025-09-30JIANGXI HONGTIAN CHEMICAL MACHINERY CO LTD
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Patent Information

Application Number
CN202422862316.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-23
Publication Date
2025-09-30
Estimated Expiration
2034-11-23

AI Technical Summary

Technical Problem

The existing falling film evaporator reboiler top distributor is prone to clogging, which increases the possibility of equipment shutdown and labor intensity, reducing work efficiency.

Method used

A spontaneous vibrating falling film evaporator device is used, which includes an automatic vibrating mechanism and a shell and tube heat exchanger. The automatic vibrating mechanism is used to dredge the material distributor to prevent blockage and improve the uniformity of material distribution.

Benefits of technology

Automatically clear the material distributor, reducing the possibility of production stoppage and labor intensity, and improving the working efficiency and automation rate of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spontaneous vibration falling film evaporator device which is characterized in that a circular top cover is fixedly arranged at the top of a shell, a liquid inlet is transversely and fixedly formed in one side of the top of the shell, a circular bottom cover is fixedly arranged at the bottom of the shell, and an air outlet is transversely and fixedly formed in one side of the bottom of the shell; the bottom center of the circular bottom cover is downwards and fixedly provided with a separation chamber, and the end face of the separation chamber is obliquely and fixedly provided with a steam outlet; according to the utility model, the automatic vibration mechanism is started to conveniently vibrate the material distributor, so that materials in the material distributor can smoothly fall into the heat exchange tube, the material distributor can be conveniently and automatically dredged, and meanwhile, manual cleaning is not needed, so that the possibility of production halt and the labor intensity of workers are greatly reduced, and the production efficiency is improved. And therefore, the working efficiency of the falling film evaporator is improved, and the automation rate of equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical equipment, in particular to a spontaneous vibration falling film evaporator device. Background Art

[0002] The falling film evaporator is a highly efficient, single-pass, non-circulating film evaporation device. Existing equipment uses an energy-saving and environmentally friendly process flow, using a pressure pump to pump the mixed material into the top of the equipment through a pipeline. The material is then evenly distributed through an automatic adjustment and distribution device and falls into the evaporation heat exchange device. The waste heat circulating water vapor is then used for heat exchange in the heat exchanger, raising the temperature of the mixed material to various boiling points before entering the distillation tower for separation, thereby achieving the purpose of recycling useful materials, removing wastewater, and energy conservation and environmental protection. However, due to the different concentrations and impurities of the materials, when the materials enter the distributor at the top of the reboiler for distribution, blockage will occur over time, making it necessary to manually enter the equipment for cleaning, thereby increasing the possibility of production stoppages and the labor intensity of manual labor, thereby reducing the working efficiency of the falling film evaporator. Therefore, it is necessary to provide a spontaneous vibrating falling film evaporator device to solve the above problems. Utility Model Content

[0003] The purpose of the utility model is to solve the problem that the top distributor of the reboiler in the prior art will be blocked after a long time when distributing, and thus a spontaneous vibration falling film evaporator device is proposed.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a spontaneous vibrating falling film evaporator device, comprising a shell, a circular top cover fixedly provided on the top of the shell, a liquid inlet fixedly provided laterally on one side of the top of the shell, a circular bottom cover fixedly provided on the bottom of the shell, an air outlet fixedly provided laterally on one side of the bottom of the shell, a separation chamber fixedly provided at the bottom center of the circular bottom cover facing downward, and a steam outlet fixedly provided at an inclined end face of the separation chamber.

[0005] Furthermore, a liquid separator is fixedly provided at the inner upper end of the shell, a material distributor is vertically fixedly provided at the top center of the liquid separator, and the material distributor is located inside the upper end of the shell, and an automatic vibration mechanism is fixedly provided on the top outer side of the liquid separator, and the automatic vibration mechanism is in contact with the material distributor.

[0006] Furthermore, a sealing plate is fixedly provided at the lower end of the interior of the shell, an evaporator-reboiler is fixedly provided at the center of the shell, and the evaporator-reboiler is located between the sealing plate and the liquid separator. A heat exchange tube is vertically fixed at the center of the evaporator-reboiler, and the top of the heat exchange tube is connected to the bottom of the material distributor.

[0007] Furthermore, a discharge pipe is vertically fixed at the bottom center of the sealing plate, and the top of the discharge pipe is connected to the bottom of the heat exchange tube. A discharge port is tilted and fixed at the bottom of the discharge pipe, and the discharge port is located outside the circular bottom cover.

[0008] Furthermore, the shell 1 is rolled from 304 stainless steel plates, the internal structure adopts a shell-and-tube heat exchanger, the tubes are stainless steel seamless tubes, and the upper and lower tube boxes are both made of stainless steel.

[0009] The beneficial effects of the present invention are: 1. In the present invention, when material is blocked in the material distributor, the material distributor is conveniently vibrated by starting the automatic vibration mechanism, so that the material in the material distributor falls smoothly into the heat exchange tube, thereby facilitating automatic unblocking of the material distributor, and no manual cleaning is required, thereby greatly reducing the possibility of production suspension and manual labor intensity, thereby improving the working efficiency of the falling film evaporator, thereby improving the automation rate of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0011] In the figure: 1 shell, 2 circular top cover, 3 liquid inlet, 4 circular bottom cover, 5 gas outlet, 6 separation chamber, 7 steam outlet, 8 material distributor, 9 liquid distribution plate, 10 automatic vibration mechanism, 11 evaporator reboiler, 12 heat exchange tube, 13 sealing plate, 14 discharge pipe, 15 discharge port. DETAILED DESCRIPTION

[0012] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0013] Reference Figure 1The present embodiment provides a spontaneous vibrating falling film evaporator device, comprising a shell 1, a circular top cover 2 fixedly provided on the top of the shell 1, a liquid inlet 3 fixedly provided laterally on one side of the top of the shell 1, a circular bottom cover 4 fixedly provided on the bottom of the shell 1, an air outlet 5 fixedly provided laterally on one side of the bottom of the shell 1, a separation chamber 6 fixedly provided downwardly at the center of the bottom of the circular bottom cover 4, and a steam outlet 7 fixedly provided at an inclined end surface of the separation chamber 6; preferably, the shell 1 is provided to facilitate evaporation of the material, the circular top cover 2 is provided to facilitate sealing the top of the shell 1, the liquid inlet 3 is provided to facilitate feeding liquid into the shell 1, this process involves the liquid absorbing heat and then undergoing a phase change to become gas, thereby causing the temperature to drop, the circular bottom cover 4 is provided to facilitate sealing the bottom of the shell 1, the air outlet 5 is provided to facilitate discharge of the gas in the shell 1 to the outside, the separation chamber 6 is provided to facilitate gas-liquid separation of the material in the shell 1, the steam outlet 7 is provided to facilitate discharge of the separated steam to the outside, and thus facilitate discharge of the separated liquid from the bottom of the separation chamber 6.

[0014] Furthermore, a liquid separator 9 is fixedly provided at the upper end of the interior of the shell 1, and a material distributor 8 is vertically fixedly provided at the top center of the liquid separator 9, and the material distributor 8 is located inside the upper end of the shell 1, and an automatic vibration mechanism 10 is fixedly provided on the top outer side of the liquid separator 9, and the automatic vibration mechanism 10 is in contact with the material distributor 8; preferably, the liquid separator 9 is provided to facilitate the installation of the material distributor 8 in the upper end of the shell 1, and the material distributor 8 is provided to evenly distribute the material, and the automatic vibration mechanism 10 is provided to facilitate the vibration of the material distributor 8, thereby facilitating the vibration of the material distributor 8, thereby facilitating the vibration of the material distributor 8, and then facilitating the unblocking of the material distributor 8, thereby preventing the material distributor 8 from being blocked.

[0015] Furthermore, a sealing plate 13 is fixedly provided at the lower end of the interior of the shell 1, and an evaporator-reboiler 11 is fixedly provided at the center of the shell 1, and the evaporator-reboiler 11 is located between the sealing plate 13 and the liquid separator 9. A heat exchange tube 12 is vertically fixedly provided at the center of the evaporator-reboiler 11, and the top of the heat exchange tube 12 is connected to the bottom of the material distributor 8; preferably, the sealing plate 13 is provided to facilitate the sealing of the heat exchange tube 12, thereby preventing the material in the heat exchange tube 12 from flowing into the evaporator-reboiler 11, and the evaporator-reboiler 11 is provided to facilitate the evaporation of the material in the heat exchange tube 12, and the heat exchange tube 12 is provided to facilitate the cold and heat exchange between the material and the evaporator-reboiler 11, thereby facilitating the material distributed by the material distributor 8 to enter the heat exchange tube 12, and then facilitating the evaporation of the material.

[0016] Furthermore, a discharge pipe 14 is vertically fixed at the bottom center of the sealing plate 13, and the top of the discharge pipe 14 is connected to the bottom of the heat exchange tube 12, and a discharge port 15 is tilted and fixed at the bottom of the discharge pipe 14, and the discharge port 15 is located outside the circular bottom cover 4; preferably, the discharge pipe 14 is provided to facilitate the material in the heat exchange tube 12 to be transported to the outside of the evaporator reboiler 11, and the discharge port 15 is provided to facilitate the discharge of the processed material, thereby facilitating the material to fall into the heat exchange tube 12, the discharge pipe 14 and the discharge port 15 in sequence, and then facilitating the next step of processing the processed material.

[0017] Furthermore, the shell 1 is rolled from 304 stainless steel plates, the internal structure adopts a shell-and-tube heat exchanger, the tubes are stainless steel seamless tubes, and the upper and lower tube boxes are both made of stainless steel; preferably, the vertical shell 1 made from 304 stainless steel plate rolls is relatively hard, thereby preventing the vertical shell 1 from being easily damaged, and the tubes and upper and lower tube boxes made from stainless steel are relatively rust-proof, thereby preventing the tubes and upper and lower tube boxes from rusting after long-term use.

[0018] In the present invention, when in use, the material enters the inner cavity of the shell 1 from the liquid inlet 3, so that the material enters the material distributor 8, and then the material is evenly distributed through the material distributor 8. When the material is blocked in the material distributor 8, the material distributor 8 is vibrated by starting the automatic vibration mechanism 10, so that the material in the material distributor 8 falls smoothly into the heat exchange tube 12, and then the material in the heat exchange tube 12 is evaporated by the evaporator reboiler 11, so that the evaporated material falls into the discharge pipe 14, and then falls to the outside of the shell 1 through the discharge port 15, so as to facilitate the next step of processing; by starting the automatic vibration mechanism 10, the material distributor 8 is conveniently unblocked, and no manual cleaning is required, thereby greatly reducing the possibility of production stoppage and the labor intensity of manual labor, thereby improving the working efficiency of the falling film evaporator, thereby improving the automation rate of the equipment.

[0019] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A spontaneous vibrating falling film evaporator device, comprising a shell (1), characterized in that: A circular top cover (2) is fixedly provided on the top of the shell (1), a liquid inlet (3) is fixedly provided laterally on one side of the top of the shell (1), a circular bottom cover (4) is fixedly provided on the bottom of the shell (1), an air outlet (5) is fixedly provided laterally on one side of the bottom of the shell (1), a separation chamber (6) is fixedly provided at the bottom center of the circular bottom cover (4) facing downward, and a steam outlet (7) is fixedly provided at an inclined end surface of the separation chamber (6).

2. The spontaneous vibrating falling film evaporator device according to claim 1, characterized in that: A liquid separator (9) is fixedly provided at the upper end of the interior of the shell (1), a material distributor (8) is vertically fixedly provided at the top center of the liquid separator (9), and the material distributor (8) is located inside the upper end of the shell (1), and an automatic vibration mechanism (10) is fixedly provided on the outer side of the top of the liquid separator (9), and the automatic vibration mechanism (10) is in contact with the material distributor (8).

3. The spontaneous vibrating falling film evaporator device according to claim 2, characterized in that: A sealing plate (13) is fixedly provided at the lower end of the interior of the shell (1), an evaporator-reboiler (11) is fixedly provided at the center of the shell (1), and the evaporator-reboiler (11) is located between the sealing plate (13) and the liquid separation plate (9), and a heat exchange tube (12) is vertically fixedly provided at the center of the evaporator-reboiler (11), and the top of the heat exchange tube (12) is connected to the bottom of the material distributor (8).

4. The spontaneous vibrating falling film evaporator device according to claim 3, characterized in that: A discharge pipe (14) is vertically fixedly provided at the bottom center of the sealing plate (13), and the top of the discharge pipe (14) is connected to the bottom of the heat exchange tube (12). A discharge port (15) is obliquely fixedly provided at the bottom of the discharge pipe (14), and the discharge port (15) is located outside the circular bottom cover (4).

5. The spontaneous vibrating falling film evaporator device according to claim 4, characterized in that: The shell 1 is rolled from 304 stainless steel plate, and the internal structure adopts a shell-and-tube heat exchanger. The tubes are stainless steel seamless tubes, and the upper and lower tube boxes are both made of stainless steel.