Carbon steel wire drawing, lubricating and cooling device
By using motor-driven limiters and nozzle cooling devices in the carbon steel wire drawing process, the problem of steel wire bending caused by high lubricant temperature is solved, effective support and temperature control of the steel wire are achieved, and the stability of the wire drawing process and resource utilization efficiency are improved.
Patent Information
- Application Number
- CN202422870438.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-25
AI Technical Summary
During the drawing process of existing carbon steel wire, the temperature of the lubricant is high due to long-term heating, which makes the steel wire easily bend and deform, affecting the subsequent drawing work.
A carbon steel wire drawing lubrication and cooling device is used. The motor drives the rotating shaft and turntable to drive the limit parts and movable plate to move closer to provide support for the steel wire. Combined with the nozzle cooling and the condensation plate to recycle water resources, it prevents the steel wire from bending and deformation.
It effectively prevents the steel wire from bending and deforming when lubricating the box, and reduces the temperature of the steel wire through the recycling of water resources, thereby improving the efficiency and quality of the wire drawing work.
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Figure CN223394061U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cooling devices, in particular to a carbon steel wire drawing lubrication cooling device. Background Art
[0002] Common carbon spring steel wire production methods include surface treatment, wire drawing, and heat treatment. To improve the wire drawing process and obtain smaller carbon spring steel wire, a larger total area reduction ratio of approximately 60% and a smaller area reduction ratio per pass can be used to ensure product toughness.
[0003] When drawing existing carbon steel wire, when passing through the lubricant, the lubricant temperature remains very high due to long-term heating of the lubricant, making it difficult to effectively reduce the temperature of the steel wire when passing through the lubrication box. The high temperature causes the steel wire to bend easily. If the steel wire is not supported, it is easy to cause the steel wire to bend and deform, affecting the subsequent wire drawing work. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a carbon steel wire drawing lubricating and cooling device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a carbon steel wire drawing lubrication and cooling device, including a lubrication box, the side wall of the lubrication box is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating shaft, the end of the rotating shaft away from the motor is fixedly connected to a turntable, the outer wall of the turntable is provided with an inclined groove, the inner wall of the lubrication box is fixedly connected to a fixed plate, the turntable is movably mounted on the outer wall of the fixed plate, the outer wall of the fixed plate is provided with a straight groove, a movable plate is provided on the rear side of the fixed plate, the upper outer wall of the movable plate is fixedly connected to a limiting piece, the side wall of the movable plate is fixedly connected to a movable pin, the movable pin passes through the straight groove and the inclined groove in turn, and a steel wire is provided inside the lubrication box, and the steel wire is located between adjacent limiting pieces.
[0006] As a further description of the above technical solution:
[0007] A first limiting groove is formed on the outer wall of the fixing plate, and a limiting ring is fixedly connected to the side wall of the turntable. The limiting ring is located inside the first limiting groove.
[0008] As a further description of the above technical solution:
[0009] A second limiting groove is formed on the outer wall of the fixed plate, and a limiting block is fixedly connected to the side wall of the movable plate. The limiting block is located inside the second limiting groove.
[0010] As a further description of the above technical solution:
[0011] The right side surface of the lubrication box is fixedly connected to the wire drawing box, and the inner wall of the wire drawing box is fixedly connected to the wire drawing die.
[0012] As a further description of the above technical solution:
[0013] A cooling box is fixedly connected to the right side of the drawing box body, a nozzle is fixedly connected to the inner wall of the cooling box, and there are multiple nozzles. A water inlet is provided on the outer wall of the cooling box, and the water inlet is communicated with the nozzle. A sewage outlet is fixedly connected to the side wall of the cooling box, and a fourth solenoid valve is fixedly connected to the outer surface of the sewage outlet.
[0014] As a further description of the above technical solution:
[0015] A condensation plate is fixedly connected between the inner walls of the cooling box, a baffle is fixedly connected to the inner bottom of the cooling box, a clean water outlet is fixedly connected to the outer wall of the cooling box, and a first solenoid valve is fixedly connected to the outer surface of the clean water outlet.
[0016] As a further description of the above technical solution:
[0017] The side wall of the lubrication box is fixedly connected with a drain port, the outer surface of the drain port is fixedly connected with a drain port, the outer surface of the drain port is fixedly connected with a second solenoid valve, the upper surface of the lubrication box is fixedly connected with a liquid inlet, and the outer surface of the liquid inlet is fixedly connected with a third solenoid valve.
[0018] The utility model has the following beneficial effects:
[0019] 1. Compared with the prior art, the carbon steel wire drawing lubrication and cooling device is provided with a motor, a rotating shaft, a turntable, a movable plate, a limiter, a movable pin, a steel wire, a lubrication box and an inclined slot. The motor drives the rotating shaft to rotate, and then drives the turntable to rotate counterclockwise. Due to the presence of the inclined slot, adjacent movable plates, limiters and movable pins can be close to each other, so that the adjacent limiters can limit the steel wire, which can provide certain support for the steel wire to prevent the steel wire from bending and deforming when passing through the lubrication box, which is beneficial to the subsequent wire drawing work. Compared with the existing wire drawing lubrication device, when passing through the lubricant, the lubricant temperature is always very high due to the long-term heating of the lubricant, which makes it difficult to effectively reduce the temperature of the steel wire when passing through the lubrication box. The high temperature causes the steel wire to bend easily. If the steel wire is not supported, it is easy to cause the steel wire to bend and deform, affecting the later wire drawing work. The carbon steel wire drawing lubrication and cooling device can provide certain support for the steel wire to prevent the steel wire from bending and deforming when passing through the lubrication box, which is beneficial to the subsequent wire drawing work.
[0020] 2. Compared with the existing technology, this carbon steel wire drawing lubrication and cooling device uses steel wire, cooling box, nozzle, condensation plate, baffle, clean water outlet and sewage outlet. The nozzle is connected to an external water pipe to supply water. The nozzle is used to spray water onto the outer surface of the high-temperature steel wire after drawing to cool it down. After cooling, part of the water attached to the surface of the steel wire is contaminated by the steel wire and is discharged through the sewage outlet for subsequent treatment. At the same time, part of the water is evaporated into gas by the high temperature on the surface of the steel wire, and then condensed into small liquid water droplets through the condensation plate, and then falls through the condensation plate to the space between the baffle and the cooling box, and then is discharged through the clean water outlet for reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0022] Figure 2 This is a cross-sectional view of the overall structure of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0023] Figure 3 This is a cross-sectional view from another perspective of the overall structure of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0024] Figure 4 This is a cross-sectional view of the cooling box structure of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0025] Figure 5 This is a structural diagram of a movable plate of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0026] Figure 6 This is a structural diagram of a fixed plate of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0027] Figure 7 This is a structural diagram from another perspective of a fixed plate of a carbon steel wire drawing lubrication and cooling device proposed by the utility model;
[0028] Figure 8 This is a structural diagram of a turntable for a carbon steel wire drawing lubrication and cooling device proposed by the utility model.
[0029] Legend:
[0030] 1. Lubrication box; 2. Motor; 3. Rotating shaft; 4. Turntable; 5. Fixed plate; 6. Movable plate; 7. Limiting piece; 8. Movable pin; 9. Steel wire; 10. Straight groove; 11. Oblique groove; 12. First limiting groove; 13. Limiting ring; 14. Limiting block; 15. Second limiting groove; 16. Drawing box; 17. Drawing die; 18. Cooling box; 19. Nozzle; 20. Water inlet; 21. Condensation plate; 22. Baffle; 23. Clean water outlet; 24. First solenoid valve; 25. Drain port; 26. Second solenoid valve; 27. Liquid inlet; 28. Third solenoid valve; 29. Sewage outlet; 30. Fourth solenoid valve. DETAILED DESCRIPTION
[0031] Reference Figure 1-8 The utility model provides a carbon steel wire drawing lubrication and cooling device: it includes a lubrication box 1, the side wall of the lubrication box 1 is fixedly connected to a motor 2, the output end of the motor 2 is fixedly connected to a rotating shaft 3, the end of the rotating shaft 3 away from the motor 2 is fixedly connected to a turntable 4, the outer wall of the turntable 4 is provided with an inclined groove 11, the inner wall of the lubrication box 1 is fixedly connected to a fixed plate 5, the turntable 4 is movably mounted on the outer wall of the fixed plate 5, the outer wall of the fixed plate 5 is provided with a straight groove 10, the rear side of the fixed plate 5 is provided with a movable plate 6, the upper outer wall of the movable plate 6 is fixedly connected to a limiting member 7, the movable plate 6 The side wall is fixedly connected with a movable pin 8, which passes through the straight slot 10 and the oblique slot 11 in sequence. The motor 2 drives the rotating shaft 3 to rotate, and then drives the turntable 4 to rotate counterclockwise. Due to the existence of the oblique slot 11, the adjacent movable plates 6, limit members 7 and movable pin 8 can be close to each other, so that the adjacent limit members 7 can limit the steel wire 9, which can provide certain support for the steel wire 9 to prevent the steel wire from bending and deforming when passing through the lubrication box 1, which is beneficial to the subsequent wire drawing work. The inside of the lubrication box 1 is provided with a steel wire 9, and the steel wire 9 is located between the adjacent limit members 7.
[0032] The outer wall of the fixed plate 5 is provided with a first limiting groove 12, and the side wall of the turntable 4 is fixedly connected to the limiting ring 13, and the limiting ring 13 is located inside the first limiting groove 12. The limiting ring 13 and the first limiting groove 12 can limit the rotation direction of the turntable 4 while being movably mounted on the fixed plate 5, which can effectively prevent the rotation of the turntable 4 from deviating. The outer wall of the fixed plate 5 is provided with a second limiting groove 15, and the side wall of the movable plate 6 is fixedly connected to the limiting block 14, and the limiting block 14 is located inside the second limiting groove 15. The limiting block 14 and the second limiting groove 15 cooperate with each other to well limit the moving direction of the movable plate 6 on the fixed plate 5, and can also limit the moving distance of the movable plate 6 The right side of the lubrication box 1 is fixedly connected to a wire drawing box 16, and the inner wall of the wire drawing box 16 is fixedly connected to a wire drawing die 17. The steel wire 9 can be drawn into a steel wire 9 with a smaller diameter through the wire drawing die 17. The right side of the wire drawing box 16 is fixedly connected to a cooling box 18, and the inner wall of the cooling box 18 is fixedly connected to a nozzle 19. There are multiple nozzles 19. The outer wall of the cooling box 18 is provided with a water inlet 20, which is connected to the nozzle 19. The side wall of the cooling box 18 is fixedly connected to a sewage outlet 29, and the outer surface of the sewage outlet 29 is fixedly connected to a fourth solenoid valve 30. The fourth solenoid valve 30 is used to control the opening or closing of the sewage outlet 29. The cooling box 1 A condensation plate 21 is fixedly connected between the inner walls of the cooling box 18, a baffle 22 is fixedly connected to the inner bottom of the cooling box 18, a clean water outlet 23 is fixedly connected to the outer wall of the cooling box 18, and a nozzle 19 is connected to an external water pipe for water supply. The nozzle 19 is used to spray water onto the outer surface of the high-temperature steel wire 9 after drawing to cool it down. After cooling, part of the water attached to the surface of the steel wire 9 is contaminated by the steel wire and is discharged through the sewage outlet 29 for subsequent treatment. At the same time, part of the water is evaporated into a gaseous state by the high temperature on the surface of the steel wire 9, and then condensed into small liquid water droplets through the condensation plate 21, and then falls through the condensation plate 21 to the space between the baffle 22 and the cooling box 18, and then discharged through the clean water outlet 23 for reuse. The outer surface of the clean water outlet 23 is fixedly connected to a first solenoid valve 24, which is used to control the opening or closing of the clean water outlet 23. The side wall of the lubrication box 1 is fixedly connected to a drain port 25, and the outer surface of the drain port 25 is fixedly connected to the drain port 25, which is used to discharge lubricant. The outer surface of the drain port 25 is fixedly connected to a second solenoid valve 26, which is used to control the opening or closing of the drain port 25. The upper surface of the lubrication box 1 is fixedly connected to a liquid inlet 27, which is used to add lubricant. The outer surface of the liquid inlet 27 is fixedly connected to a third solenoid valve 28, which is used to control the opening or closing of the liquid inlet 27.
[0033] Working principle: The motor 2 drives the rotating shaft 3 to rotate, and then drives the turntable 4 to rotate counterclockwise. Due to the existence of the inclined groove 11, the adjacent movable plates 6, limit members 7 and movable pins 8 can be close to each other, so that the adjacent limit members 7 can limit the steel wire 9, which can provide certain support for the steel wire 9 and prevent the steel wire from bending and deforming when passing through the lubrication box 1, which is beneficial to the subsequent wire drawing work.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A carbon steel wire drawing lubrication and cooling device, comprising a lubrication box (1), characterized in that: The side wall of the lubrication box (1) is fixedly connected to a motor (2), the output end of the motor (2) is fixedly connected to a rotating shaft (3), the end of the rotating shaft (3) away from the motor (2) is fixedly connected to a turntable (4), the outer wall of the turntable (4) is provided with an inclined groove (11), the inner wall of the lubrication box (1) is fixedly connected to a fixed plate (5), the turntable (4) is movably mounted on the outer wall of the fixed plate (5), the outer wall of the fixed plate (5) is provided with a straight groove (10), a movable plate (6) is provided on the rear side of the fixed plate (5), the upper outer wall of the movable plate (6) is fixedly connected to a limiting member (7), the side wall of the movable plate (6) is fixedly connected to a movable pin (8), the movable pin (8) passes through the straight groove (10) and the inclined groove (11) in sequence, and a steel wire (9) is provided inside the lubrication box (1), and the steel wire (9) is located between adjacent limiting members (7).
2. The carbon steel wire drawing lubrication and cooling device according to claim 1, characterized in that: A first limiting groove (12) is formed on the outer wall of the fixing plate (5), and a limiting ring (13) is fixedly connected to the side wall of the rotating disk (4), wherein the limiting ring (13) is located inside the first limiting groove (12).
3. The carbon steel wire drawing lubrication and cooling device according to claim 1, characterized in that: The outer wall of the fixed plate (5) is provided with a second limiting groove (15), and the side wall of the movable plate (6) is fixedly connected to a limiting block (14), and the limiting block (14) is located inside the second limiting groove (15).
4. The carbon steel wire drawing lubrication and cooling device according to claim 1, characterized in that: The right side of the lubrication box (1) is fixedly connected to a wire drawing box (16), and the inner wall of the wire drawing box (16) is fixedly connected to a wire drawing die (17).
5. The carbon steel wire drawing lubrication and cooling device according to claim 4, characterized in that: The right side of the wire drawing box (16) is fixedly connected to a cooling box (18), the inner wall of the cooling box (18) is fixedly connected to a nozzle (19), the number of the nozzles (19) is multiple, the outer wall of the cooling box (18) is provided with a water inlet (20), the water inlet (20) is connected to the nozzle (19), the side wall of the cooling box (18) is fixedly connected to a sewage outlet (29), and the outer surface of the sewage outlet (29) is fixedly connected to a fourth solenoid valve (30).
6. The carbon steel wire drawing lubrication and cooling device according to claim 5, characterized in that: A condensation plate (21) is fixedly connected between the inner walls of the cooling box (18), a baffle (22) is fixedly connected to the inner bottom of the cooling box (18), a clean water outlet (23) is fixedly connected to the outer wall of the cooling box (18), and a first solenoid valve (24) is fixedly connected to the outer surface of the clean water outlet (23).
7. The carbon steel wire drawing lubrication and cooling device according to claim 1, characterized in that: The side wall of the lubrication box (1) is fixedly connected to a drain port (25), the outer surface of the drain port (25) is fixedly connected to the drain port (25), the outer surface of the drain port (25) is fixedly connected to a second solenoid valve (26), the upper surface of the lubrication box (1) is fixedly connected to a liquid inlet (27), and the outer surface of the liquid inlet (27) is fixedly connected to a third solenoid valve (28).