Vacuum oil immersion deoiling device

By utilizing centrifugal force to perform oil immersion and deoiling in the same container, the pollution problem caused by the step-by-step transfer of oil immersion and deoiling in the existing technology is solved, and an efficient and pollution-free vacuum oil immersion deoiling process is achieved.

CN223394330UActive Publication Date: 2025-09-30ZHANGJIAGANG SHUANGCHENG ELECTRICIAN EQUIP CO LTD
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Patent Information

Application Number
CN202422736486.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-30
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing vacuum oil immersion deoiling device needs to carry out the deoiling and oil immersion processes in steps, which easily causes oil contamination during the transfer process.

Method used

A vacuum oil immersion deoiling device is designed, which realizes oil immersion and deoiling in the same container, utilizes centrifugal force for processing, and combines an oil pump, a vacuum pump and a gear transmission system to complete oil immersion and deoiling in one go.

Benefits of technology

It improves processing efficiency, reduces oil drop pollution, and simplifies the operation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vacuum oil immersion deoiling device which comprises a base, a processing assembly is arranged on the base, a first box body, a second box body and a sealing cover are arranged in the processing assembly, and the vacuum oil immersion deoiling device is used for oil immersion deoiling; the external assembly is arranged on the base, an oil delivery pump and a vacuum pump are arranged in the external assembly, and the external assembly is matched with the processing assembly to conduct vacuum oil immersion deoiling; the processing assembly comprises a motor, the motor is fixedly connected to the base, and the driving end of the motor is fixedly connected with a first bevel gear; and the driving box is fixedly connected to the base, and a second bevel gear is rotationally arranged in the driving box. According to the utility model, through the arrangement of the treatment assembly, oil immersion and deoiling are carried out in the treatment tank at one time, and step-by-step treatment by container conversion is not needed, so that the efficiency is improved, and the situation that oil drops outside in the process of transferring to other containers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum oil immersion deoiling, in particular to a vacuum oil immersion deoiling device. Background Art

[0002] The vacuum oil immersion deoiling process in metal powder forming is primarily designed to uniformly and rapidly penetrate lubricants or protective oils into the fine pores of powder products under a vacuum environment. This improves lubricity, wear resistance, corrosion resistance, and potentially electrical conductivity. The deoiling step also removes excess oil to ensure the final performance and appearance of the product. This process is crucial for enhancing the quality and performance of powder metallurgy products.

[0003] The utility model with the authorization publication number CN212239187U provides a vacuum oil immersion deoiling device, which belongs to the technical field of "vacuum oil immersion deoiling" and the protected claims: "including: a base frame; a vacuum oil immersion pool, the vacuum oil immersion pool is installed on the base frame, and a pool cover is provided above the vacuum oil immersion pool, and the pool cover is controlled by an opening and closing cylinder; a deoiling component, the deoiling component is installed on the base frame. The embodiment of the present application performs oil immersion treatment through a vacuum oil immersion pool, and the deoiling component can realize centrifugal deoiling treatment with high treatment efficiency."

[0004] In this device, although oil immersion and deoiling can be performed by setting up an oil immersion pool and an oil deoiling component, the deoiling and oil immersion of the device are performed separately in two containers. During the transfer process, the oil is easy to fall outside and cause pollution. For this reason, we propose a vacuum oil immersion deoiling device. Utility Model Content

[0005] The purpose of the utility model is to provide a vacuum oil-immersion deoiling device to solve the problems raised in the above background technology.

[0006] To achieve the above purpose, the present invention provides the following technical solutions:

[0007] A vacuum oil-immersion deoiling device, comprising:

[0008] A base, wherein a processing assembly is provided on the base, wherein a first box body, a second box body and a sealing cover are provided in the processing assembly for oil immersion deoiling;

[0009] The peripheral component is arranged on the base, and an oil delivery pump and a vacuum pump are arranged in the peripheral component, which cooperate with the processing component to perform vacuum oil immersion deoiling.

[0010] Preferably, the processing component includes:

[0011] A motor, wherein the motor is fixedly connected to the base, and a driving end of the motor is fixedly connected to a first bevel gear;

[0012] A drive box, the drive box is fixedly connected to the base, a second bevel gear is rotatably provided in the drive box, and the first bevel gear is meshed with the second bevel gear;

[0013] A treatment tank, wherein the treatment tank is fixedly connected to the base;

[0014] A first housing is rotatably disposed in the treatment tank, a driving end of the second bevel gear extends into the treatment tank and is fixedly connected to the first housing, a rotating shaft is rotatably connected between the first housing and the treatment tank, and a plurality of first leakage slots are formed through the first housing;

[0015] a second box body, the second box body being slidably disposed in the first box body, an inner box being nested in the second box body, a bottom of the inner box body being fixedly connected to an inner bottom of the second box body, a compartment being provided between the inner box body and the second box body, a plurality of second leakage grooves being formed through the inner box body and the second box body, and a plurality of first fixing bolts being threadedly inserted between the second box body and the first box body;

[0016] A sealing cover, the sealing cover is movably inserted into the compartment, the sealing cover and the compartment are sealed, and a plurality of second fixing bolts are threadedly inserted between the sealing cover and the second box body;

[0017] The two fixing rods are movably inserted into the second leakage grooves on both sides of the inner box.

[0018] Preferably, the fixing rod includes:

[0019] A first rod body is inserted into a second leakage groove on one side of the inner box, a second rod body is provided on one side of the first rod body, the second rod body is movably inserted into the second leakage groove on the other side of the inner box, and two connecting rods are slidably inserted between the first rod body and the second rod body;

[0020] The third fixing bolts are all threadedly inserted between the first rod body, the second rod body and the two connecting rods for fixing.

[0021] Preferably, a pool cover is sealed and clamped on the treatment pool to seal the treatment pool.

[0022] Preferably, a plurality of slide grooves are provided on the inner side of the first box body, a plurality of slide rails are fixedly connected to the outer side of the second box body, and the plurality of slide rails are slidably connected in the plurality of slide grooves respectively.

[0023] Preferably, a sealing rubber sleeve is fixedly connected to the bottom end of the sealing cover, and the sealing cover and the compartment are sealed via the sealing rubber sleeve.

[0024] Preferably, the peripheral components include:

[0025] Oil delivery pumps, both of which are fixedly connected to the base, and ports of the two oil delivery pumps are respectively fixedly connected to an input pipe and an output pipe, and both the input pipe and the output pipe are connected to the treatment tank;

[0026] A vacuum pump is fixedly connected to the base, a port of the vacuum pump is fixedly connected to an air pipe, and the air pipe is communicated with the treatment pool.

[0027] Compared with the prior art, the beneficial effects of the present invention are:

[0028] By setting up a processing component, the metal powder is placed in a storage box, and the storage box is then placed in the inner box of the second box body, fixed with a fixing rod, and then the second box body is placed in the first box body and fixed with a second fixing bolt. After fixing, the pool body cover is closed, the pool body cover seals the processing pool, and then an oil pump is started to input oil into the processing pool through the input pipe. The oil then enters the metal powder through the first leakage groove, the second leakage groove and the leakage hole of the storage box for oil immersion. After the oil immersion is completed, another oil pump is started to output the oil in the processing pool, and then the vacuum pump is started to vacuum the processing pool, and then the motor is started. The motor drives the first bevel gear to rotate, which in turn drives the second bevel gear to rotate, and then drives the entire processing component to rotate, and deoiling is carried out by the action of centrifugal force. The oil immersion and deoiling are carried out in the processing pool at one time, and there is no need to change the container for step-by-step processing, which improves efficiency and reduces the occurrence of oil dripping outside during the transfer process to other containers. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0030] Figure 2 This utility model Figure 1 A top view of

[0031] Figure 3 This is a schematic diagram of the processing component structure in the utility model;

[0032] Figure 4 This is a schematic diagram of the second box and the fixing rod structure in the present utility model;

[0033] Figure 5 It is a schematic diagram of the combination of processing components in the utility model.

[0034] In the figure: 1. base; 2. processing component; 3. peripheral component; 21. motor; 211. first bevel gear; 22. drive box; 221. second bevel gear; 23. processing tank; 24. first box body; 241. rotating shaft; 242. first leakage trough; 25. second box body; 251. inner box; 252. compartment; 253. second leakage trough; 254. first fixing bolt; 26. sealing cover; 261. second fixing bolt; 27. fixing rod; 271. first rod body; 272. second rod body; 273. connecting rod; 274. third fixing bolt; 28. tank body cover; 31. oil pump; 311. input pipe; 312. output pipe; 32. vacuum pump; 321. air pipe; 4. slide groove; 5. slide rail; 6. sealing rubber sleeve. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0036] Example 1

[0037] like Figure 1-5 As shown, in this embodiment, a vacuum oil immersion deoiling device includes: a base 1, on which a processing component 2 is provided for oil immersion deoiling; a peripheral component 3, which is provided on the base 1 and cooperates with the processing component 2 to perform vacuum oil immersion deoiling, and deoiling is performed by centrifugal force;

[0038] The processing assembly 2 includes: a motor 21, a drive box 22, a processing tank 23, a first box body 24, a second box body 25, a sealing cover 26 and a fixing rod 27. The motor 21 is fixedly connected to the base 1, and the driving end of the motor 21 is fixedly connected to the first bevel gear 211; the drive box 22 is fixedly connected to the base 1, and a second bevel gear 221 is rotatably provided in the drive box 22, and the first bevel gear 211 is meshed with the second bevel gear 221; the processing tank 23 is fixedly connected to the base 1; the first box body 24 is rotatably provided in the processing tank 23, and the driving end of the second bevel gear 221 extends into the processing tank 23 and is fixedly connected to the first box body 24, and a rotating shaft 241 is rotatably connected between the first box body 24 and the processing tank 23, and a plurality of first leakage grooves 242 are opened through the first box body 24; the second box body 25 is slidably provided in the first box body 2 4, an inner box 251 is nested in the second box body 25, the bottom of the inner box 251 is fixedly connected to the inner bottom of the second box body 25, a compartment 252 is provided between the inner box 251 and the second box body 25, a plurality of second leakage grooves 253 are provided on the inner box 251 and the second box body 25, a plurality of first fixing bolts 254 are threadedly inserted between the second box body 25 and the first box body 24; a plurality of second fixing bolts 261 are threadedly inserted between the sealing cover 26 and the second box body 25; two fixing rods 27 are movably inserted into the second leakage grooves 253 on both sides of the inner box 251; a pool cover 28 is sealed and clamped on the processing pool 23 for sealing the processing pool 23, so that oil immersion and deoiling are carried out in the processing pool 23 at one time, without the need to convert containers for step-by-step processing, thereby improving efficiency and reducing the occurrence of oil dripping outside during the transfer to other containers.

[0039] like Figure 3 As shown, in this embodiment, a plurality of slide grooves 4 are opened on the inner side of the first box body 24, and a plurality of slide rails 5 are fixedly connected to the outer side of the second box body 25. The plurality of slide rails 5 are respectively slidably connected in the plurality of slide grooves 4. By setting the slide rails 5 and the slide grooves 4, the sliding of the second box body 25 and the first box body 24 can be made smoother.

[0040] like Figure 3 As shown, further, the sealing cover 26 is movably inserted into the compartment 252, and the sealing cover 26 and the compartment 252 are sealed. The bottom end of the sealing cover 26 is fixedly connected with a sealing rubber sleeve 6, and the sealing cover 26 and the compartment 252 are sealed by the sealing rubber sleeve 6. Since the sealing rubber sleeve 6 is provided, the sealing rubber sleeve 6 can form a seal between the sealing cover 26 and the second box body 25 to prevent oil or metal powder in the second box body 25 from leaking.

[0041] During the specific implementation, the metal powder is placed in a storage box, which is then placed in the inner box 251 of the second box body 25 and fixed with a fixing rod 27. The second box body 25 is then placed in the first box body 24 and fixed with a second fixing bolt 261. After fixing, the pool cover 28 is closed to seal the processing pool 23. Then, an oil pump 31 is started to input oil into the processing pool 23 through the input pipe 311. The oil then enters the metal powder through the first leakage groove 242, the second leakage groove 253 and the leakage hole of the storage box to be oil-immersed. After the oil immersion is completed, another oil pump 31 is started to discharge the oil in the processing pool 23. Then, the vacuum pump 32 is started to vacuum the processing pool 23, and then the motor 21 is started. The motor 21 drives the first bevel gear 211 to rotate, which in turn drives the second bevel gear 221 to rotate, and then drives the entire processing assembly 2 to rotate, and deoiling is performed by the action of centrifugal force.

[0042] Furthermore, it should be noted that the storage box is provided with a plurality of leakage holes, the diameter of which is smaller than that of the metal powder, so as to prevent the metal powder from leaking out while facilitating the entry of oil.

[0043] Example 2

[0044] On the basis of the first embodiment, in order to compensate for the problem of needing to fix the storage box in the first embodiment, a fixing rod 27 is provided.

[0045] like Figure 4 As shown, in this embodiment, the fixing rod 27 includes: a first rod body 271, a second rod body 272 and a third fixing bolt 274. The first rod body 271 is inserted into the second leakage groove 253 on one side of the inner box 251, and a second rod body 272 is provided on one side of the first rod body 271. The second rod body 272 is movably inserted into the second leakage groove 253 on the other side of the inner box 251. Two connecting rods 273 are slidably inserted between the first rod body 271 and the second rod body 272; multiple third fixing bolts 274 are all threadedly inserted between the first rod body 271, the second rod body 272 and the two connecting rods 273 for fixing. The first rod body 271 and the second rod body 272 are telescoped through the connecting rod 273, and the telescope does not require a damping mechanism.

[0046] During specific implementation, the first rod body 271 and the second rod body 272 can be extended and retracted through the connecting rod 273, and then the first rod body 271 and the second rod body 272 are respectively inserted into the second leakage groove 253 on both sides of the inner box 251. It should be noted that the outer ends of the first rod body 271 and the second rod body 272 cannot exceed the compartment 252, which facilitates the insertion of the sealing cover 26, and then fixed with the third fixing bolt 274. The fixing rod 27 can fix the storage box to prevent the storage box from detaching from the second box body 25 during the rotation and de-oiling process.

[0047] Example 3

[0048] On the basis of the first and second embodiments, a peripheral component 3 is provided for oil delivery and oil extraction as well as vacuuming.

[0049] like Figure 2 As shown, in this embodiment, the peripheral component 3 includes: an oil pump 31 and a vacuum pump 32. The two oil pumps 31 are fixedly connected to the base 1. The ports of the two oil pumps 31 are fixedly connected to the input pipe 311 and the output pipe 312 respectively. The input pipe 311 and the output pipe 312 are both connected to the treatment pool 23; a vacuum pump 32. The vacuum pump 32 is fixedly connected to the base 1. The port of the vacuum pump 32 is fixedly connected to the air pipe 321. The air pipe 321 is connected to the treatment pool 23. Two oil pumps 31 are set, which are responsible for oil transportation and oil output respectively.

[0050] In specific implementation, after the deoiling is completed, the pool cover 28 is opened, the sealing cover 26 is inserted into the compartment 252 of the second box body 25, and sealed by the sealing rubber sleeve 6. Then, the sealing cover 26 and the second box body 25 are fixed with the second fixing bolt 261. Then, the first fixing bolt 254 on the second box body 25 is loosened, the second box body 25 is completely removed, and then the fixing rod 27 is removed to remove the storage box.

[0051] Working principle: First, metal powder is placed in a storage box, which is provided with multiple leakage holes. The diameter of the leakage holes is smaller than that of the metal powder to prevent the metal powder from leaking out and facilitate oil immersion. Then, the storage box is placed in the inner box 251 of the second box body 25 and fixed with a fixing rod 27. Then, the second box body 25 is placed in the first box body 24 and fixed with a second fixing bolt 261. After fixing, the pool body cover 28 is closed to seal the processing pool 23. Then, an oil pump 31 is started to input oil into the processing pool 23 through the input pipe 311. The oil then enters the metal powder through the first leakage groove 242, the second leakage groove 253 and the leakage holes of the storage box for oil immersion. After the oil immersion is completed, another oil pump 31 is started to The oil in the treatment tank 23 is output, and then the vacuum pump 32 is started to evacuate the treatment tank 23, and then the motor 21 is started. The motor 21 drives the first bevel gear 211 to rotate, which in turn drives the second bevel gear 221 to rotate, and then drives the entire treatment assembly 2 to rotate, and deoiling is performed by the action of centrifugal force. After deoiling is completed, the tank body cover 28 is opened, and the sealing cover 26 is inserted into the compartment 252 of the second box body 25, and sealed by the action of the sealing rubber sleeve 6. The sealing cover 26 and the second box body 25 are fixed with the second fixing bolt 261, and then the first fixing bolt 254 on the second box body 25 is loosened, the second box body 25 is taken out as a whole, and then the finished product is taken out of the storage box to complete the oil immersion deoiling.

[0052] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0053] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A vacuum oil immersion deoiling device, characterized in that: include: A base (1), wherein a processing assembly (2) is provided on the base (1), wherein a first box (24), a second box (25) and a sealing cover (26) are provided in the processing assembly (2), and the processing assembly is used for oil immersion deoiling; A peripheral component (3) is provided on a base (1); an oil delivery pump (31) and a vacuum pump (32) are provided in the peripheral component (3), and the peripheral component (3) cooperates with the processing component (2) to perform vacuum oil immersion deoiling.

2. The vacuum oil-immersion deoiling device according to claim 1, characterized in that: The processing component (2) comprises: A motor (21), the motor (21) is fixedly connected to the base (1), and a driving end of the motor (21) is fixedly connected to a first bevel gear (211); A drive box (22), the drive box (22) is fixedly connected to the base (1), a second bevel gear (221) is rotatably provided in the drive box (22), and the first bevel gear (211) is meshedly connected with the second bevel gear (221); a treatment tank (23), wherein the treatment tank (23) is fixedly connected to the base (1); A first housing (24), the first housing (24) being rotatably disposed in the treatment tank (23), a driving end of the second bevel gear (221) extending into the treatment tank (23) and fixedly connected to the first housing (24), a rotating shaft (241) being rotatably connected between the first housing (24) and the treatment tank (23), and a plurality of first leakage slots (242) being formed through the first housing (24); A second box body (25), wherein the second box body (25) is slidably arranged in the first box body (24), an inner box (251) is nested in the second box body (25), the bottom of the inner box (251) is fixedly connected to the inner bottom of the second box body (25), a compartment (252) is provided between the inner box (251) and the second box body (25), a plurality of second leakage grooves (253) are provided through the inner box (251) and the second box body (25), and a plurality of first fixing bolts (254) are threadedly inserted between the second box body (25) and the first box body (24); A sealing cover (26), the sealing cover (26) is movably inserted into the compartment (252), the sealing cover (26) and the compartment (252) are sealed, and a plurality of second fixing bolts (261) are threadedly inserted between the sealing cover (26) and the second box body (25); The two fixing rods (27) are movably inserted into the second leakage grooves (253) on both sides of the inner box (251).

3. The vacuum oil-immersion deoiling device according to claim 2, characterized in that: The fixing rod (27) comprises: A first rod (271) is inserted into a second leakage groove (253) on one side of the inner box (251); a second rod (272) is provided on one side of the first rod (271); the second rod (272) is movably inserted into the second leakage groove (253) on the other side of the inner box (251); and two connecting rods (273) are slidably inserted between the first rod (271) and the second rod (272); A plurality of third fixing bolts (274) are threadedly inserted between the first rod body (271), the second rod body (272) and the two connecting rods (273) for fixing.

4. The vacuum oil-immersion deoiling device according to claim 2, characterized in that: The treatment pool (23) is sealed with a pool cover (28) for sealing the treatment pool (23).

5. The vacuum oil-immersion deoiling device according to claim 2, characterized in that: A plurality of slide grooves (4) are provided on the inner side of the first box body (24), and a plurality of slide rails (5) are fixedly connected to the outer side of the second box body (25), and the plurality of slide rails (5) are respectively slidably connected in the plurality of slide grooves (4).

6. The vacuum oil-immersion deoiling device according to claim 2, characterized in that: The bottom end of the sealing cover (26) is fixedly connected to a sealing rubber sleeve (6), and the sealing cover (26) and the compartment (252) are sealed via the sealing rubber sleeve (6).

7. The vacuum oil-immersion deoiling device according to claim 1, characterized in that: The peripheral component (3) includes: An oil delivery pump (31), wherein the two oil delivery pumps (31) are fixedly connected to the base (1), and the ports of the two oil delivery pumps (31) are respectively fixedly connected to an input pipe (311) and an output pipe (312), and the input pipe (311) and the output pipe (312) are both in communication with the treatment pool (23); A vacuum pump (32) is fixedly connected to the base (1); a port of the vacuum pump (32) is fixedly connected to an air pipe (321); and the air pipe (321) is in communication with the treatment pool (23).

Citation Information

Patent Citations

  • Vacuum oil immersion deoiling device

    CN212239187U