Rotary disc type integrated welding equipment

Abstract

The utility model relates to a rotary disc type integrated welding device which comprises a rotary disc, clamps, a feeding assembly, a welding machine body, a detection tool and a discharging assembly, the clamps are evenly arranged around the center of the rotary disc at intervals, the feeding assembly, the welding machine body, the detection tool and the discharging assembly surround the periphery of the rotary disc, and the feeding assembly, the welding machine body, the detection tool and the discharging assembly are sequentially connected. The detection tools and the discharging assemblies are sequentially arranged at intervals in the rotating direction of the rotating disc. The rotary table is used for driving the clamps clamping the workpieces to rotate, then the workpieces are sequentially conveyed to the positions below the different stations for operation, the device is suitable for welding operation of multiple batches of small workpieces, the welding detection operation efficiency is improved, and the device is small in overall size and small in occupied area.

Description

Technical Field

[0001] The utility model relates to the technical field of welding equipment, in particular to a rotary disc type integrated welding equipment. Background Art

[0002] A welding production line combines welding techniques with automated equipment, achieving an automated, continuous, and efficient welding process through an automated control system. Sensor technology is used to sense parameters such as temperature, pressure, speed, and workpiece position in the welding area in real time, transmitting this data to the control system for precise control of the welding process and the movements of the welding robot to ensure welding quality and efficiency. Existing welding production lines are mostly linear, using belt-type production lines to transport workpieces. These lines occupy a large area and are unsuitable for welding small parts, thus requiring improvement. Utility Model Content

[0003] Based on this, it is necessary to provide a rotary disc type integrated welding equipment to address the above problems.

[0004] The rotary disk type integrated welding equipment includes a turntable, a fixture, a loading assembly, a welding machine body, a detection tool and a blanking assembly. Several of the fixtures are evenly spaced around the center of the turntable. The loading assembly, the welding machine body, the detection tool and the blanking assembly are arranged around the turntable. The loading assembly, the welding machine body, the detection tool and the blanking assembly are spaced in sequence along the rotation direction of the turntable.

[0005] Preferably, the fixture includes a base, a first guide rail, a fixed plate and a movable plate, the first guide rail is mounted on the base, the fixed plate is mounted on one end of the first guide rail, the movable plate is movably mounted on the first guide rail, and the distance between the movable plate and the fixed plate is adjustable.

[0006] Preferably, the loading assembly includes a loading clamp, a lifting cylinder, a vertical frame and a second guide rail, the second guide rail is installed on the vertical frame, the fixed end of the lifting cylinder is movably connected to the second guide rail, the extension direction of the second guide rail and the movement direction of the output end of the lifting cylinder are perpendicular to each other, and the output end of the lifting cylinder is connected to the loading clamp.

[0007] Preferably, the detection tooling includes a fill light ring, a mounting frame and a camera module. The camera module and the fill light ring are both connected to the mounting frame, and the fill light ring is annular, and the camera module is located directly above the fill light ring.

[0008] Preferably, the blanking assembly includes a blanking clamp, a fixed frame, a transverse screw assembly and a second lifting cylinder. The transverse screw assembly is installed on the fixed frame, and the second lifting cylinder is installed on the output end of the transverse screw assembly. The output end of the second lifting cylinder is connected to the blanking clamp.

[0009] Preferably, a limit sensor is provided on the transverse screw rod assembly.

[0010] The benefit of the utility model is that the turntable is used to drive the fixture with the workpiece clamped to rotate, and then the workpiece is sent to different workstations for operation in sequence. It is suitable for multiple batches of small workpiece welding operations, improves the efficiency of welding inspection operations, and the overall size of the equipment is small and the floor space is small. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a three-dimensional schematic diagram of a rotary disk type integrated welding device according to one embodiment;

[0012] Figure 2 is a three-dimensional schematic diagram of the fixture;

[0013] Figure 3 It is a three-dimensional schematic diagram of the blanking component. DETAILED DESCRIPTION

[0014] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0015] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0017] like Figure 1As shown, the rotary disk type integrated welding equipment includes a turntable 1, a fixture 2, a loading assembly 3, a welding machine body 4, a detection tool 5 and a blanking assembly 6. Several of the fixtures 2 are evenly spaced around the center of the turntable 1, and the loading assembly 3, the welding machine body 4, the detection tool 5 and the blanking assembly 6 are arranged around the turntable 1. The loading assembly 3, the welding machine body 4, the detection tool 5 and the blanking assembly 6 are sequentially spaced along the rotation direction of the turntable 1. Specifically, in this embodiment, the turntable 1 is rotatable, and several fixtures 2 are installed on the outside of the turntable 1. Specifically, in this design, 6 sets of fixtures 2 are installed, and the fixtures 2 are used to transfer workpieces (not shown in the figure) for welding operations. In order to achieve streamlined operation, we have set up the loading assembly 3, the welding machine body 4, the inspection tool 5 and the unloading assembly 6 in sequence around the turntable 1. The order of the loading assembly 3, the welding machine body 4, the inspection tool 5 and the unloading assembly 6 is set according to the rotation direction of the turntable 1, so that after the loading assembly 3 loads the workpiece into the fixture 2, it can be driven by the turntable 1 and pass under the welding machine body 4, the inspection tool 5 and the unloading assembly 6 in sequence. It can be understood that when the workpiece passes under the welding body 4, the welding operation is carried out. After the welding is completed, it comes under the inspection tool 5 for image comparison and inspection to prevent defective welded products from flowing into the downstream workstations. The unloading assembly 6 can remove the welded and inspected workpieces for subsequent grinding operations. The whole set of equipment is small in size and suitable for large-scale welding operations of small parts. The whole set of equipment is small in size, occupies a small area, and can achieve fully automated operations, reducing labor costs.

[0018] like Figure 2 As shown, the clamp 2 includes a base 21, a first guide rail 22, a fixed plate 23 and a movable plate 24. The first guide rail 22 is installed on the base 21, the fixed plate 23 is installed at one end of the first guide rail 22, and the movable plate 24 is movably installed on the first guide rail 22. The distance between the movable plate 24 and the fixed plate 23 is adjustable. Specifically, in this embodiment, a driving member (not shown in the figure) is loaded on the base 21, which can be a cylinder or an electric push rod, for driving the movable plate 24 to move along the first guide rail 22. When the movable plate 24 moves closer to the fixed plate 23, it can clamp the workpiece, facilitate subsequent welding operations, and avoid the workpiece from being skewed in the welding diagram, resulting in welding misalignment. When loading and unloading is required, the movable plate 24 can be displaced in the direction away from the fixed plate 23 to cooperate with automatic loading and unloading.

[0019] like Figure 1As shown, the loading assembly 3 includes a loading clamp 31, a lifting cylinder 32, a stand 33 and a second guide rail 34. The second guide rail 34 is mounted on the stand 33. The fixed end of the lifting cylinder 32 is movably connected to the second guide rail 34. The extension direction of the second guide rail 34 is perpendicular to the movement direction of the output end of the lifting cylinder 32. The output end of the lifting cylinder 32 is connected to the loading clamp 31. Specifically, in this embodiment, a cylinder or an electric push rod is used as a drive to drive the lifting cylinder 32 to move horizontally along the second guide rail 34 on the stand 33, and the output end of the lifting cylinder 32 drives the loading clamp 31 to move up and down, thereby preventing the loading clamp 31 from colliding with the fixture 2 when clamping the workpiece for loading.

[0020] like Figure 1 As shown, the inspection tool 5 includes a fill light ring 51, a mounting frame 52, and a camera module 53. The camera module 53 and the fill light ring 51 are both connected to the mounting frame 52. The fill light ring 51 is annular, and the camera module 53 is located directly above the fill light ring 51. Specifically, the camera module 53 performs image comparison and verification on the welded workpieces passing below it, facilitating the subsequent removal of defective welds from the blanking assembly 6. The presence of the fill light ring 51 can provide additional brightness for the camera module 53, preventing the image captured by the camera module 53 from being blurred due to dim light and resulting in comparison errors.

[0021] like Figure 1 、 3 As shown, the blanking assembly 6 includes a blanking clamp 61, a fixed frame 62, a transverse screw assembly 63 and a second lifting cylinder 64. The transverse screw assembly 63 is installed on the fixed frame 62, and the second lifting cylinder 64 is installed on the output end of the transverse screw assembly 63. The output end of the second lifting cylinder 64 is connected to the blanking clamp 61. Specifically, the transverse screw assembly 63 drives the second lifting cylinder 64 to move horizontally linearly, and the displacement direction of the output end of the second lifting cylinder 64 is vertical. The working process is as follows: after the blanking clamp 61 clamps the workpiece, in order to unload the welded workpiece from the fixture 2, at this time, the lifting cylinder 64 drives the blanking clamp 61 to move upward, and then the transverse screw assembly 63 drives the second lifting cylinder 64 to move away from the turntable 1, thereby removing the workpiece clamped by the blanking clamp 61 from the fixture of the turntable 1 for subsequent grinding operations. After unloading, the transverse screw rod assembly 63 and the second lifting cylinder 64 are reset, and the operation can be repeated in this way, achieving automated efficiency without manual intervention.

[0022] like Figure 3 As shown, a limit sensor 631 is provided on the transverse screw rod assembly 63 to limit the position of the second lifting cylinder 64 to avoid over-limit.

[0023] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. Rotary disc type integrated welding equipment, characterized by: It includes a turntable, a fixture, a loading assembly, a welding machine body, a detection tool and a blanking assembly. Several of the fixtures are evenly spaced around the center of the turntable. The loading assembly, the welding machine body, the detection tool and the blanking assembly are arranged around the turntable. The loading assembly, the welding machine body, the detection tool and the blanking assembly are spaced in sequence along the rotation direction of the turntable.

2. The rotary disk integrated welding equipment according to claim 1, characterized in that: The fixture includes a base, a first guide rail, a fixed plate and a movable plate. The first guide rail is installed on the base, the fixed plate is installed at one end of the first guide rail, the movable plate is movably installed on the first guide rail, and the distance between the movable plate and the fixed plate is adjustable.

3. The rotary disk type integrated welding equipment according to claim 1, characterized in that: The loading assembly includes a loading clamp, a lifting cylinder, a vertical frame and a second guide rail. The second guide rail is installed on the vertical frame. The fixed end of the lifting cylinder is movably connected to the second guide rail. The extension direction of the second guide rail and the movement direction of the output end of the lifting cylinder are perpendicular to each other. The output end of the lifting cylinder is connected to the loading clamp.

4. The rotary disk type integrated welding equipment according to claim 1, characterized in that: The detection tooling includes a fill light ring, a mounting frame and a camera module. The camera module and the fill light ring are both connected to the mounting frame, and the fill light ring is in a circular shape, and the camera module is located directly above the fill light ring.

5. The rotary disk type integrated welding equipment according to claim 1, characterized in that: The blanking assembly includes a blanking clamp, a fixed frame, a transverse screw assembly and a second lifting cylinder. The transverse screw assembly is installed on the fixed frame, and the second lifting cylinder is installed on the output end of the transverse screw assembly. The output end of the second lifting cylinder is connected to the blanking clamp.

6. The rotary disk type integrated welding equipment according to claim 5, characterized in that: A limit sensor is provided on the transverse screw rod assembly.

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