Double-wall corrugated pipe spray cooling tank

By designing a cleaning and recovery mechanism for the double-walled corrugated pipe spray cooling trough, the problem of residual liquid and water vapor discharge is solved, achieving efficient liquid removal and environmental improvement.

CN223395724UActive Publication Date: 2025-09-30HENAN PENGQING PLASTICS CO LTD
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Patent Information

Application Number
CN202422859132.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-09-30
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

The existing double-wall corrugated pipe spray cooling device leaves liquid on the surface after cooling and generates a large amount of water vapor that is directly discharged, affecting the working environment and subsequent processing.

Method used

A double-walled corrugated tube spray cooling tank was designed, which includes a cleaning mechanism and a recovery mechanism. The motor drives the gear to drive the rotating ring and brush rod to remove residual liquid, recover water vapor through the induced draft fan and condenser, and use the cooling fan to dry and reflux the liquid.

Benefits of technology

It effectively removes residual liquid, avoids direct emission of water vapor, improves the working environment and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of double-wall corrugated pipe cooling, and particularly relates to a double-wall corrugated pipe spray cooling tank which comprises a base, the top of the base is fixedly provided with a shell through a box body, and one side of the box body is fixedly connected with an air outlet pipe through a cooling fan; a spraying mechanism is fixedly installed at the top of the base through a support, a recycling mechanism is arranged at the top of the spraying mechanism, and a cleaning mechanism is fixedly installed at the top of the box body through a shell. Wherein the cleaning mechanism comprises a motor and an elastic telescopic piece, the motor is used for driving a gear to rotate, the gear is used for driving a rotating ring to rotate through a gear ring, and a brush rod is rotationally installed in the elastic telescopic piece. The recycling mechanism arranged between the top of the tank body and the cooling water tank can collect and recycle water vapor generated in the cooling process, the working environment is prevented from being affected by direct discharge, meanwhile, under the action of the cleaning mechanism, a large amount of liquid remaining on the surface of the cooled corrugated pipe can be avoided, and the service life of the corrugated pipe is prolonged. The subsequent processing is influenced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of double-wall corrugated pipe cooling, in particular to a double-wall corrugated pipe spray cooling trough. Background Art

[0002] Bellows is a tubular elastic sensitive element, often used as a measuring element in instruments and meters to convert pressure into displacement or force. Bellows are produced based on molten raw material extrusion molding technology, while double-walled corrugated pipes have a double-layer structure in the pipe wall section, with a smooth and flat inner wall and an evenly spaced outer wall with a trapezoidal hollow structure.

[0003] Problems with existing technologies:

[0004] The prior art publication number CN211891626U states that “a double-wall corrugated pipe cooling device” “includes a support frame, a water pump, a water inlet pipe, a water outlet pipe, a sprinkler head, a cooling fan, a cooling air duct, a rotating motor, a support platform, a cooling water receiver, a driving shaft, and a clamping assembly. The support platform is disposed on the outer wall of the support frame, the rotating motor is disposed on the support platform, the driving shaft includes a driving shaft and a driven shaft, the driving shaft and the driven shaft are correspondingly disposed on opposite side walls of the support frame, the driving shaft passes through the support frame and is connected to the output shaft of the rotating motor, and the clamping assembly includes an active clamping assembly and a driven clamping assembly, the active clamping assembly is disposed on the active shaft, and the driven clamping assembly is disposed on the driven shaft.”

[0005] When the above-mentioned device is in use, a large amount of cooling liquid will remain on the surface of the bellows after the spray cooling structure sprays and cools the bellows, which will have a certain impact when it is sent to the next processing step. At the same time, the above-mentioned device will generate a large amount of water vapor directly discharged in the process of cooling the bellows, thereby affecting the working environment. Utility Model Content

[0006] The purpose of the utility model is to provide a double-walled corrugated pipe spray cooling trough, which can solve the problems that the existing double-walled corrugated pipe spray cooling device cannot remove the residual liquid on the surface of the corrugated pipe of the cooling structure when in use, and a large amount of water vapor is directly discharged during the cooling process.

[0007] The technical solutions adopted by this utility model are as follows:

[0008] A double-wall corrugated pipe spray cooling trough comprises a base, a shell is fixedly mounted on the top of the base via a box body, and an air outlet pipe is fixedly connected to one side of the box body via a cooling fan;

[0009] A spray mechanism is fixedly installed on the top of the base through a bracket, a recovery mechanism is provided on the top of the spray mechanism, and a cleaning mechanism is fixedly installed on the top of the box through a shell;

[0010] The cleaning mechanism includes a motor and an elastic telescopic member. The motor is used to drive the gear to rotate. The gear is used to drive the rotating ring to rotate through the gear ring. A brush rod is installed inside the elastic telescopic member.

[0011] The box body is fixedly mounted on the top of the base, an air outlet pipe is fixedly connected to the interior of the box body, and the air outlet pipe is fixedly connected to the cooling fan through a pipeline.

[0012] The gear is rotatably mounted inside the housing via an output shaft of the motor, and the motor is fixedly mounted on one side of the housing.

[0013] A plurality of rollers are arranged around the side of the rotating ring, and the plurality of rollers are used for rotatably mounting the rotating ring and the box body. The rotating ring is meshed with the gear through a gear ring.

[0014] The elastic telescopic members are provided in multiple groups and are arranged around the interior of the rotating ring. The rotating ring is used to drive the brush rod to rotate through the elastic telescopic members.

[0015] The spray mechanism includes a cooling water tank and a water supply pipe. A water pump is fixedly installed on one side of the cooling water tank. The water pump is fixedly connected to the tank body through the water supply pipe. The end of the water supply pipe is fixedly connected to the spray pipe.

[0016] The recovery mechanism includes an induced draft fan and a condenser. The top of the induced draft fan is fixedly connected to the condenser through a connecting pipe, and a return pipe is fixedly connected to one side of the condenser.

[0017] The induced draft fan is fixedly installed on the top of the spray mechanism, and the condenser is fixedly connected to the spray mechanism through a return pipe.

[0018] The technical effects achieved by this utility model are:

[0019] The utility model has a shell installed on the top of the box body, and a gear is installed inside the shell for rotation. The gear can be driven to rotate by a motor. Since the gear is meshed with the gear ring outside the rotating ring inside the box body, the rotating ring can be rotated. The rotation of the rotating ring can drive the elastic telescopic part and the brush rod to rotate in a circle, thereby removing the residual liquid on the surface of the corrugated tube. At the same time, due to the action of the elastic telescopic part, the brush rod can fit with the corrugated tube, and the brush rod can rotate inside the elastic telescopic part, thereby effectively improving the efficiency of removing the residual liquid. At the same time, it is further dried under the action of the cooling fan and the air outlet pipe, thereby providing convenience for the subsequent processing of the double-wall corrugated tube.

[0020] The utility model uses an induced draft fan installed on the top of the tank body. When the induced draft fan is started, the water vapor generated in the cooling process of the bellows can enter the interior of the connecting pipe and be sent to the condenser through the connecting pipe. The water vapor is cooled by the condenser and turned into liquid, and then is sent back to the cooling water tank through the return pipe, thereby avoiding the direct discharge of a large amount of water vapor generated in the spray cooling process of the double-walled corrugated pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall installation structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the box structure in the utility model;

[0023] Figure 3 This is a schematic diagram of the cleaning mechanism structure of the utility model;

[0024] Figure 4 This is a schematic diagram of the installation structure of the recovery mechanism in the utility model;

[0025] Figure 5 It is a schematic diagram of the tank structure of the utility model.

[0026] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0027] 1. Base; 2. Bracket; 3. Spraying mechanism; 31. Tank; 32. Cooling water tank; 33. Water pump; 34. Water supply pipe; 35. Spraying pipe; 4. Recovery mechanism; 41. Draft fan; 42. Connecting pipe; 43. Condenser; 44. Return pipe; 5. Box; 6. Shell; 7. Cleaning mechanism; 71. Motor; 72. Gear; 73. Rotating ring; 74. Gear ring; 75. Elastic expansion member; 76. Brush rod; 8. Cooling fan; 9. Air outlet pipe. DETAILED DESCRIPTION

[0028] In order to make the purpose and advantages of the present invention more clearly understood, the present invention is described in detail below with reference to the following embodiments. It should be understood that the following text is only used to describe one or several specific embodiments of the present invention and does not strictly limit the scope of protection of the present invention.

[0029] like Figure 1-5 As shown, a double-wall corrugated pipe spray cooling tank includes a base 1, a shell 6 is fixedly mounted on the top of the base 1 through a box 5, and an air outlet pipe 9 is fixedly connected to one side of the box 5 through a cooling fan 8;

[0030] A spray mechanism 3 is fixedly mounted on the top of the base 1 through a bracket 2, a recovery mechanism 4 is provided on the top of the spray mechanism 3, and a cleaning mechanism 7 is fixedly mounted on the top of the box body 5 through a shell 6;

[0031] The cleaning mechanism 7 includes a motor 71 and an elastic telescopic member 75 . The motor 71 is used to drive the gear 72 to rotate. The gear 72 is used to drive the rotating ring 73 to rotate through the gear ring 74 . A brush rod 76 is installed inside the elastic telescopic member 75 .

[0032] Refer to the attached Figure 1 and Figure 2 In this embodiment, the box body 5 is fixedly installed on the top of the base 1, and the interior of the box body 5 is fixedly connected with an air outlet pipe 9, which is fixedly connected to the cooling fan 8 through a pipeline.

[0033] In the above embodiment, the cleaning mechanism 7 and the base 1 can be installed under the action of the box body 5, and the cooling fan 8 is installed on the outside of the box body 5. Therefore, when the cooling fan 8 is started, the gas can be sent into the interior of the air outlet pipe 9. Since the air outlet pipe 9 is annular and an air outlet is opened on its inner side, the gas is blown out to dry the cooled double-wall corrugated pipe.

[0034] Refer to the attached Figure 2 and Figure 3 In this embodiment, the gear 72 is rotatably mounted inside the housing 6 via the output shaft of the motor 71 , and the motor 71 is fixedly mounted on one side of the housing 6 .

[0035] In the above embodiment, since the shell 6 is located at the top of the box body 5 and the shell 6 is a hollow structure, the gear 72 and the output shaft of the motor 71 can be installed inside the shell 6, so that when the motor 71 is started, the gear 72 can be driven to rotate inside the shell 6 through the output shaft.

[0036] Furthermore, since the rotating ring 73 is meshed with the gear 72 through the gear ring 74, when the gear 72 rotates, the rotating ring 73 can be driven to rotate, and a plurality of rollers are arranged around the side of the rotating ring 73, so that the rotating ring 73 can be rotatably installed on the box body 5 through the plurality of rollers.

[0037] Furthermore, since a plurality of elastic members 75 are arranged around and fixedly connected to the interior of the rotating ring 73, and a brush rod 76 is rotatably installed inside the elastic member 75, the rotating ring 73 can be used to drive the brush rod 76 to rotate through the elastic member 75.

[0038] Among them, since the elastic telescopic part 75 has a certain elasticity, the brush rod 76 can maintain contact with the double-wall corrugated tube, thereby effectively improving the removal efficiency of residual liquid. At the same time, due to the rotatable installation of the brush rod 76, the brush rod 76 can still rotate on its own when rotating in a circle.

[0039] Refer to the attached Figure 1 and Figure 5In this embodiment, the spray mechanism 3 includes a cooling water tank 32 and a water supply pipe 34. A water pump 33 is fixedly installed on one side of the cooling water tank 32. The water pump 33 is fixedly connected to the tank body 31 through the water supply pipe 34. The end of the water supply pipe 34 is fixedly connected to the spray pipe 35.

[0040] In the above embodiment, the tank body 31 and the cooling water tank 32 can be fixedly connected under the action of the water pump 33 and the water supply pipe 34. By starting the water pump 33, the cooling water can be sent into the interior of the spray pipe 35 through the water supply pipe 34.

[0041] In the above structure, multiple groups of spray pipes 35 are provided and evenly arranged inside the tank body 31. At the same time, the spray pipes 35 are annular, and the two groups of spray pipes 35 are connected by a water inlet pipe, so that the cooling water can be evenly and comprehensively sprayed on the surface of the double-wall corrugated pipe, thereby improving the use effect of spray cooling.

[0042] Refer to the attached Figure 1 、 Figure 4 and Figure 5 In this embodiment, the recovery mechanism 4 includes an induced draft fan 41 and a condenser 43. The top of the induced draft fan 41 is fixedly connected to the condenser 43 through a connecting pipe 42, and a return pipe 44 is fixedly connected to one side of the condenser 43.

[0043] In the above embodiment, the induced draft fan 41 is fixedly installed on the top of the tank body 31, and a connecting pipe 42 is installed on the top of the induced draft fan 41. Therefore, when the induced draft fan 41 is started, the water vapor inside the tank body 31 can be extracted, thereby avoiding direct discharge of water vapor to affect the working environment.

[0044] Specifically, since the induced draft fan 41 is fixedly installed on the top of the spray mechanism 3, the extracted water vapor can be sent into the condenser 43 through the connecting pipe 42, and the water vapor is converted into liquid through the condenser 43. One side of the condenser 43 is fixedly connected to the cooling water tank 32 of the spray mechanism 3 through the return pipe 44, so the liquid converted from the water vapor will enter the cooling water tank 32.

[0045] The working principle of the utility model is as follows: the water pump 33 is started to allow the cooling water to enter the spray pipe 35 through the water supply pipe 34, and the cooling water is sprayed out under the action of the annular spray pipe 35. At this time, the bellows is sent into the interior of the tank body 31. Since the tank body 31 is equipped with rollers, the bellows can move inside the tank body 31. During the movement, the bellows is sprayed and cooled under the action of the cooling water.

[0046] During cooling, a large amount of water vapor is generated due to the alternating cooling. At this time, the induced draft fan 41 is started to send the water vapor into the condenser 43 through the connecting pipe 42. The gas is converted into liquid by the condenser 43 and is sent into the interior of the cooling water tank 32 through the action of the return pipe 44.

[0047] The bellows that have finished cooling will enter the interior of the box 5, and then enter the interior of the rotating ring 73. By starting the motor 71, the gear 72 drives the rotating ring 73 to rotate through the gear ring 74, and then drives the brush rod 76 to rotate in a circle. Since the brush rod 76 fits with the bellows under the action of the elastic telescopic part 75, the liquid remaining on the surface of the bellows can be removed. Then, by starting the cooling fan 8, the gas is blown out through the annular air outlet pipe 9 to dry the bellows with the liquid removed, thereby facilitating the subsequent processing of the double-wall corrugated pipe.

[0048] The above description is merely a preferred embodiment of the present invention. It should be noted that those skilled in the art may make various improvements and modifications without departing from the principles of the present invention, and such improvements and modifications should be considered within the scope of protection of the present invention. Structures, devices, and operating methods not specifically described or explained in this invention shall, unless otherwise specified or limited, be implemented in accordance with conventional means in the art.

Claims

1. A double-wall corrugated pipe spray cooling tank, characterized in that: include: A base (1), a housing (6) is fixedly mounted on the top of the base (1) via a box (5), and an air outlet pipe (9) is fixedly connected to one side of the box (5) via a cooling fan (8); A spray mechanism (3) is fixedly mounted on the top of the base (1) via a bracket (2), a recovery mechanism (4) is provided on the top of the spray mechanism (3), and a cleaning mechanism (7) is fixedly mounted on the top of the box (5) via a shell (6); The cleaning mechanism (7) comprises a motor (71) and an elastic telescopic member (75), wherein the motor (71) is used to drive the gear (72) to rotate, and the gear (72) is used to drive the rotating ring (73) to rotate via the gear ring (74), and a brush rod (76) is rotatably mounted inside the elastic telescopic member (75).

2. The double-wall corrugated pipe spray cooling tank according to claim 1, characterized in that: The box body (5) is fixedly mounted on the top of the base (1), and an air outlet pipe (9) is fixedly connected to the interior of the box body (5), and the air outlet pipe (9) is fixedly connected to the cooling fan (8) through a pipeline.

3. The double-wall corrugated pipe spray cooling tank according to claim 1, characterized in that: The gear (72) is rotatably mounted inside the housing (6) via the output shaft of the motor (71), and the motor (71) is fixedly mounted on one side of the housing (6).

4. The double-wall corrugated pipe spray cooling tank according to claim 1, characterized in that: A plurality of rollers are arranged around the side of the rotating ring (73), and the plurality of rollers are used for rotatably mounting the rotating ring (73) and the box (5). The rotating ring (73) is meshedly connected with the gear (72) via a gear ring (74).

5. The double-wall corrugated pipe spray cooling tank according to claim 1, characterized in that: The elastic telescopic members (75) are provided in multiple groups and are arranged around the interior of the rotating ring (73). The rotating ring (73) is used to drive the brush rod (76) to rotate through the elastic telescopic members (75).

6. The double-wall corrugated pipe spray cooling tank according to claim 1, characterized in that: The spray mechanism (3) comprises a cooling water tank (32) and a water supply pipe (34). A water pump (33) is fixedly installed on one side of the cooling water tank (32). The water pump (33) is fixedly connected to the tank body (31) via the water supply pipe (34). The end of the water supply pipe (34) is fixedly connected to a spray pipe (35).

7. The double-wall corrugated pipe spray cooling tank according to claim 1, characterized in that: The recovery mechanism (4) comprises an induced draft fan (41) and a condenser (43); the top of the induced draft fan (41) is fixedly connected to the condenser (43) via a connecting pipe (42); and a return pipe (44) is fixedly connected to one side of the condenser (43).

8. The double-wall corrugated pipe spray cooling tank according to claim 7, characterized in that: The induced draft fan (41) is fixedly mounted on the top of the spray mechanism (3), and the condenser (43) is fixedly connected to the spray mechanism (3) via a return pipe (44).

Citation Information

Patent Citations

  • Double-wall corrugated pipe cooling device

    CN211891626U