Integrated heat exchanger for gas water heater

The design of the heat-conducting fins and heating plates of the integrated heat exchanger solves the problem of water pipe damage caused by thermal expansion and contraction, achieves uniform heating and extends service life, and improves the efficiency and reliability of the gas water heater.

CN223399943UActive Publication Date: 2025-09-30DONGYING AUTOMEL NEW ENERGY CO LTD
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Patent Information

Application Number
CN202422756749.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-30
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing gas water heaters heat the water pipes directly, causing the pipes to expand and contract repeatedly over a long period of time, making them prone to damage and shortening their service life.

Method used

An integrated heat exchanger is used, including a heat exchange component and a stabilizing component. Uniform heating is achieved through the cooperation of heat-conducting fins and heating plates. The heat-conducting fins are supported by springs and stabilizing blocks to avoid deformation. The opening and closing of the nozzle is controlled by a controller.

Benefits of technology

It extends the service life of the water pipe, improves the heat exchange efficiency, has a simple structure and is easy to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated heat exchanger for a gas water heater, which comprises a box body, the bottom of the box body is fixedly connected with a gas pipe, the top of the gas pipe is fixedly connected with a gas plate, the top of the gas plate is fixedly connected with sprayers in a rectangular array, a heat exchange mechanism is arranged in the box body, and the sprayers are fixedly connected with the heat exchange mechanism. The heat exchange mechanism comprises a heat exchange assembly and a stabilizing assembly, a water outlet pipe is arranged on the other side of the interior of the box body, the water inlet pipe is fixedly connected with one end of a concentric-square-shaped heating pipe, the water outlet pipe is fixedly connected with the other end of the concentric-square-shaped heating pipe, and a heating plate is fixedly connected to the bottom of a fixing rod. According to the integrated heat exchanger for the gas water heater, water can be uniformly and sequentially heated through the arranged heat exchange mechanism, meanwhile, the situation that pipelines are damaged and deformed due to the fact that the pipelines are directly burnt and heated is avoided, the service life is prolonged, the heat exchange efficiency is improved, the structure is simple, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated heat exchangers, in particular to an integrated heat exchanger for a gas water heater. Background Art

[0002] A gas water heater, also known as a gas water boiler, is a gas appliance that uses gas as fuel and transfers heat to cold water flowing through a heat exchanger through combustion to prepare hot water.

[0003] The existing gas water heater is used by first injecting cold water into the tank of the gas water heater, then directly heating the water pipe through the gas combustion water pipe, thereby heating the water in the water pipe, and finally outputting the heated water through the water outlet pipe.

[0004] Based on the above-mentioned related technologies, the applicant believes that directly heating the water pipes will cause the water pipes to expand and contract repeatedly over a long period of time, which can easily cause damage to the water pipes, shorten their service life, and be unfavorable for long-term use. To address the above problems, we have launched an integrated heat exchanger for gas water heaters. Utility Model Content

[0005] The utility model discloses an integrated heat exchanger for a gas water heater, which aims to solve the technical problem that in a method of directly heating water pipes, the water pipes are easily damaged by repeated thermal expansion and contraction over a long period of time, shortening their service life and being unfavorable for long-term use.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] The heat exchanger of claim 1, wherein the bottom of the box is fixedly connected to a gas pipe, the top of the gas pipe is fixedly connected to a gas plate, the top of the gas plate is fixedly connected to a nozzle in a rectangular array, a heat exchange mechanism is provided inside the box, the heat exchange mechanism includes a heat exchange component and a stabilizing component, the heat exchange component and the stabilizing component cooperate with each other, the heat exchange component includes a fixing rod, the fixing rod is fixedly arranged inside the box in a rectangular shape, the outer side of the fixing rod is fixedly connected to a heat-conducting fin, the inner side of the heat-conducting fin is slidably connected to a meandering heating pipe, an inner side of the box is provided with a water inlet pipe, and the other side of the box is provided with a water outlet pipe, the water inlet pipe is fixedly connected to one end of the meandering heating pipe, the water outlet pipe is fixedly connected to the other end of the meandering heating pipe, and the bottom of the fixing rod is fixedly connected to the heating plate.

[0008] In a preferred solution, the stabilizing assembly includes a slide rod, which is symmetrically fixedly connected to both sides of the bottom of the heating plate. A spring is sleeved on the outer side of the slide rod, and the bottom of the slide rod is fixedly connected to a limit plate.

[0009] In a preferred solution, stabilizing plates are symmetrically provided on both sides of the thermal fins, and stabilizing blocks are fixedly connected to the side of the stabilizing plate close to the thermal fins at equal distances, and the height of the stabilizing blocks is the same as the distance between two adjacent thermal fins.

[0010] In a preferred solution, the top of the box is fixedly connected to an air outlet pipe, and the bottom of the air outlet pipe is fixedly connected to an air suction head.

[0011] In a preferred solution, heat dissipation slots are equidistantly provided on both sides of the box.

[0012] In a preferred solution, a controller is fixedly connected to the outside of the box, and the nozzle is electrically connected to the controller.

[0013] The utility model provides an integrated heat exchanger for a gas water heater, which has the following advantages:

[0014] First, the heat exchange mechanism can heat the water evenly and sequentially, while also avoiding the situation where direct combustion and heating of the pipeline causes damage and deformation of the pipeline, extending the service life and improving the heat exchange efficiency. It has a simple structure and is highly practical.

[0015] Secondly, the stabilizing plate and stabilizing block can support the heat-conducting fins to avoid deformation. The controller can facilitate the staff to control the opening and closing of the nozzle, making the operation easier. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional cross-sectional schematic diagram of an integrated heat exchanger for a gas water heater proposed by the utility model.

[0017] Figure 2 This is a three-dimensional schematic diagram of the heat exchange mechanism of an integrated heat exchanger for a gas water heater proposed in the utility model.

[0018] Figure 3 This is a schematic diagram of a heat exchange mechanism without heat exchange fins of an integrated heat exchanger for a gas water heater proposed in the present invention.

[0019] Figure 4 This is a three-dimensional schematic diagram of a buffer assembly of an integrated heat exchanger for a gas water heater proposed by the utility model.

[0020] Figure 5 This is a side view schematic diagram of a stabilizing plate of an integrated heat exchanger for a gas water heater proposed by the present invention.

[0021] In the accompanying drawings: 1. Box body; 2. Gas pipe; 3. Gas plate; 4. Nozzle; 5. Heat exchange mechanism; 501. Fixed rod; 502. Heat-conducting fins; 503. Heating plate; 504. Water inlet pipe; 505. Water outlet pipe; 506. Meander-shaped heating pipe; 6. Sliding rod; 7. Spring; 8. Limiting plate; 9. Stabilizing plate; 10. Stabilizing block; 11. Exhaust pipe; 12. Intake head; 13. Heat sink; 14. Controller. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. The components of the embodiments of the present application generally described and marked in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the application for protection, but merely represents the selected embodiments of the present application. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without making creative work fall within the scope of protection of the present application.

[0023] Reference Figure 1 - Figure 5 , an integrated heat exchanger for a gas water heater, comprising a box body 1, a gas pipe 2 is fixedly connected to the bottom of the box body 1, a gas plate 3 is fixedly connected to the top of the gas pipe 2, a nozzle 4 is fixedly connected to the top of the gas plate 3 in a rectangular array, a heat exchange mechanism 5 is provided inside the box body 1, the heat exchange mechanism 5 includes a heat exchange component and a stabilizing component, and the heat exchange component and the stabilizing component cooperate with each other, the heat exchange component includes a fixing rod 501, the fixing rod 501 is fixedly arranged inside the box body 1 in a rectangular shape, a heat conducting fin 502 is fixedly connected to the outside of the fixing rod 501, a circular heating pipe 506 is slidably connected to the inside of the heat conducting fin 502, a water inlet pipe 504 is provided on one side of the interior of the box body 1, a water outlet pipe 505 is provided on the other side of the interior of the box body 1, the water inlet pipe 504 is fixedly connected to one end of the circular heating pipe 506, the water outlet pipe 505 is fixedly connected to the other end of the circular heating pipe 506, and the bottom of the fixing rod 501 is fixedly connected to the heating plate 503. The stabilizing assembly includes a slide rod 6 , which is symmetrically fixedly connected to both sides of the bottom of the heating plate 503 . A spring 7 is sleeved on the outer side of the slide rod 6 , and a limit plate 8 is fixedly connected to the bottom of the slide rod 6 .

[0024] In the above technical solution, considering that there is a way to directly heat the water pipe, the repeated thermal expansion and contraction of the water pipe over a long period of time can easily cause damage to the water pipe, shorten its service life, and be unfavorable for long-term use. In order to solve this problem, the specific operations are as follows:

[0025] Reference Figure 1 - Figure 5In a preferred embodiment, water is injected into the inside of the meandering heating tube 506 through the water inlet pipe 504, and the heating plate 503 begins to conduct heat to the fixed rod 501. The heat of the fixed rod 501 is evenly transferred to the heat-conducting fins 502. When the water flows through the inside of the meandering heating tube 506, the heat-conducting fins 502 begin to heat the water, and the heated water is discharged through the water outlet pipe 505. At this time, the water flow will impact the heat-conducting fins 502 during the flow, causing the heat-conducting fins 502 to vibrate up and down. When the heat-conducting fins 502 vibrate, the heating plate 503 presses the spring 7 downward. Under the action of the expansion and contraction force of the spring 7, the vibration force of the heat-conducting fins 502 can be filtered and buffered, thereby avoiding long-term vibration and damage to the fins. By setting up the heat exchange mechanism 5, the water can be heated evenly and orderly, while also avoiding the situation where direct combustion heating of the pipeline causes pipeline damage and deformation, extending the service life, improving the heat exchange efficiency, and having a simple structure and strong practicality.

[0026] Reference Figure 1 - Figure 5 In a preferred embodiment, stabilizing plates 9 are symmetrically provided on both sides of the thermal fins 502, and stabilizing blocks 10 are fixedly connected at equal distances on the side of the stabilizing plate 9 close to the thermal fins 502. The height of the stabilizing block 10 is the same as the distance between two adjacent thermal fins 502. An air outlet pipe 11 is fixedly connected to the top of the box body 1, and an air suction head 12 is fixedly connected to the bottom of the air outlet pipe 11. Heat dissipation grooves 13 are equidistantly provided on both sides of the box body 1. A controller 14 is fixedly connected to the outside of the box body 1, and the nozzle 4 is electrically connected to the controller 14. The stabilizing plates 9 and stabilizing blocks 10 are provided to support the thermal fins 502 to avoid deformation. The controller 14 is provided to facilitate the staff to control the opening and closing of the nozzle 4, and the operation is simpler.

[0027] Working principle: When in use, the staff starts the nozzle 4 and starts to heat the heating plate 503. Water is injected into the inside of the circular heating tube 506 through the water inlet pipe 504. The heating plate 503 starts to conduct heat to the fixed rod 501. The heat of the fixed rod 501 is evenly transmitted to the thermal fins 502. When the water flows through the inside of the circular heating tube 506, the thermal fins 502 start to heat the water. The heated water is discharged through the water outlet pipe 505. At this time, the water flow will impact the thermal fins 502 during the flow, causing the thermal fins 502 to vibrate up and down. When the thermal fins 502 vibrate, the heating plate 503 presses the spring 7 downward. Under the action of the expansion and contraction force of the spring 7, the vibration force of the thermal fins 502 can be filtered and buffered to avoid long-term vibration and damage to the fins.

[0028] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. The replacements described may be partial structures, devices, or method steps, or they may be complete technical solutions. Any equivalent replacements or modifications based on the technical solution and the concept of the present invention shall be covered by the scope of protection of the present invention.

Claims

1. An integrated heat exchanger for a gas water heater, comprising a housing (1), characterized in that: The bottom of the box (1) is fixedly connected to a gas pipe (2), the top of the gas pipe (2) is fixedly connected to a gas plate (3), the top of the gas plate (3) is fixedly connected to nozzles (4) in a rectangular array, and a heat exchange mechanism (5) is provided inside the box (1), the heat exchange mechanism (5) includes a heat exchange component and a stabilizing component, and the heat exchange component and the stabilizing component are used in conjunction with each other; The heat exchange assembly comprises a fixed rod (501), the fixed rod (501) is fixedly arranged in a rectangular shape inside the box (1), the outer side of the fixed rod (501) is fixedly connected to a heat-conducting fin (502), the interior of the heat-conducting fin (502) is slidably connected to a circular heating pipe (506), one side of the interior of the box (1) is provided with a water inlet pipe (504), the other side of the interior of the box (1) is provided with a water outlet pipe (505), the water inlet pipe (504) is fixedly connected to one end of the circular heating pipe (506), the water outlet pipe (505) is fixedly connected to the other end of the circular heating pipe (506), and the bottom of the fixed rod (501) is fixedly connected to a heating plate (503).

2. The integrated heat exchanger for a gas water heater according to claim 1, characterized in that: The stabilizing assembly includes a slide rod (6), which is symmetrically fixedly connected to both sides of the bottom of the heating plate (503), a spring (7) is sleeved on the outer side of the slide rod (6), and the bottom of the slide rod (6) is fixedly connected to a limiting plate (8).

3. The integrated heat exchanger for a gas water heater according to claim 1, characterized in that: Stabilizing plates (9) are symmetrically provided on both sides of the heat-conducting fins (502); a stabilizing block (10) is fixedly connected at equal distances to the side of the stabilizing plate (9) close to the heat-conducting fins (502); and the height of the stabilizing block (10) is the same as the distance between two adjacent heat-conducting fins (502).

4. The integrated heat exchanger for a gas water heater according to claim 1, characterized in that: The top of the box body (1) is fixedly connected to an air outlet pipe (11), and the bottom of the air outlet pipe (11) is fixedly connected to an air suction head (12).

5. The integrated heat exchanger for a gas water heater according to claim 1, characterized in that: Heat dissipation slots (13) are equidistantly provided on both sides of the box body (1).

6. The integrated heat exchanger for a gas water heater according to claim 1, characterized in that: A controller (14) is fixedly connected to the outside of the box (1), and the nozzle (4) is electrically connected to the controller (14).