Efficient heat exchange steam condenser for 5-chlorovaleronitrile production
By designing slide rails, moving components, lifting rods, drug spraying components and scale cleaning components in the condenser, the problem of scale deposition on the inner wall of the condenser is solved, ensuring the efficient heat exchange performance of the condenser.
Patent Information
- Application Number
- CN202422847433.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-21
AI Technical Summary
Scale may form on the inner wall of the condenser. If it is not cleaned in time, it will affect heat conduction and the subsequent condensation work of the condenser.
A high-efficiency heat exchange steam condenser is designed, which includes a slide rail, a moving component, a lifting rod, a drug spraying component, a scale cleaning component and a fixed component. The moving component drives the drug spraying component and the scale cleaning component to spray and scrape the drug on the inner wall of the condenser to remove scale.
The scale on the inner wall of the condenser is cleaned in time to ensure the heat conduction effect and prevent the scale deposition from affecting the performance of the condenser.
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Figure CN223400244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steam condensers, in particular to a steam condenser with high efficiency and heat exchange for the production of 5-chlorovaleronitrile. Background Art
[0002] 5-Chlorovaleronitrile is a colorless or pale yellow liquid that can be used to synthesize some pesticides and plays an important role in the pesticide field. During its production, a mixed gas containing steam is generated. The condenser can use the cooling medium to exchange heat with the hot steam, causing the steam to liquefy when cooled, thereby achieving the transition from gas to liquid and achieving the purpose of separating the steam from the mixed gas.
[0003] The cooling medium in the condenser is usually water, which itself contains some mineral components. As the water temperature rises, the calcium and magnesium ions in the water may combine with anions such as carbonate or sulfate to form insoluble substances such as calcium carbonate and magnesium carbonate. If they are not cleaned in time, these substances will gradually deposit on the inner wall of the condenser over time, forming scale. If there is too much scale in the condenser, it may affect heat conduction and thus affect the subsequent condensation work of the condenser. Utility Model Content
[0004] The utility model provides a steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile, which solves the problem in the related art that scale may be generated on the inner wall of the condenser, which may affect the subsequent heat conduction of the condenser if not cleaned in time.
[0005] The technical solution of the utility model is as follows:
[0006] A steam condenser with high-efficiency heat exchange for the production of 5-chlorovaleronitrile, comprising a condenser body, a cover plate and connecting rods, wherein four connecting rods are provided, and the four connecting rods form a group of two, and the two groups of connecting rods are respectively fixedly mounted on both sides of the condenser body, and the condenser body is configured to be cylindrical, and further comprises a slide rail, a movable assembly, a lifting rod, a drug spraying assembly, a scale cleaning assembly and a fixed assembly, wherein two slide rails are provided, and the two slide rails are respectively fixedly mounted on the top ends of the two groups of connecting rods, two movable assemblies are provided, and the two movable assemblies are respectively arranged on the two slide rails, four lifting rods are provided, and the four lifting rods form a group of two, and the two groups of lifting rods are respectively arranged on the two movable assemblies, and the cover plate is fixedly mounted on one group of the lifting rods, the drug spraying assembly is provided on the cover plate, the scale cleaning assembly is provided on the other group of the lifting rods, and two fixed assemblies are provided, and the two fixed assemblies are respectively arranged on the two slide rails.
[0007] Furthermore, the moving component includes a slider, a mounting plate and a cylinder. There are two sliders, and the two sliders are respectively slidably installed in the two slide rails. There are two mounting plates, and the two mounting plates are respectively fixedly installed on the two sliders. There are two cylinders, and the two cylinders are respectively installed on the two mounting plates, and the two groups of lifting rods are respectively fixedly connected to the output ends of the four cylinders.
[0008] Furthermore, the medicine spray assembly includes a medicine storage box, a water pump, a connecting pipe and a medicine outlet pipe. The medicine storage box is installed on the cover plate, the water pump is installed on the cover plate, the connecting pipe connects the water inlet of the water pump and the medicine storage box, the medicine outlet pipe connects the water outlet of the water pump, and the medicine outlet pipe passes through the cover plate.
[0009] Furthermore, the medicine spray assembly also includes a drug guiding tube, a drug dispersing tube and a drug discharging hopper. The drug guiding tube is connected to the drug discharging tube, the drug dispersing tube is connected to the drug guiding tube, and there are several drug discharging hoppers, and several of the drug discharging hoppers are connected to the drug dispersing tube.
[0010] Furthermore, the scale cleaning assembly includes a collection tray and a scraper. The collection tray is fixedly mounted on the bottom end of one group of the lifting rods. A plurality of scrapers are provided, and the plurality of scrapers are fixedly mounted on the top end of the collection tray.
[0011] Furthermore, the fixing assembly includes a fixing frame and a bolt, the fixing frame is fixedly installed on the side of the slide rail, and a threaded hole is opened on the side of the fixing frame, a threaded hole is opened on the side of the slider, and the bolt is adapted to the threaded hole.
[0012] Furthermore, the collecting tray is configured to be circular and groove-shaped.
[0013] Furthermore, the scrapers are all installed obliquely on the top of the collecting tray, and the side edges of the scrapers are in contact with the inner side walls of the condenser body.
[0014] Furthermore, the medicine dispersing tube is configured to be annular, and the medicine guiding tube is located at the diameter position of the medicine dispersing tube.
[0015] Furthermore, when the threaded holes of the fixing bracket and the sliding block are located at the same horizontal position, the center positions of the cover plate and the collecting tray and the center position of the condenser body are located at the same vertical position.
[0016] The working principle and beneficial effects of the utility model are as follows:
[0017] 1. In the present invention, when removing scale from the inner wall of the condenser body, the drug spraying assembly can be first driven by the moving assembly to the interior of the condenser body, and then the drug is sprayed on the inner wall, so that the scale contacts the clean drug, which facilitates subsequent removal;
[0018] 2. In the present invention, after spraying is completed, the scale cleaning component is moved to the interior of the condenser body by the moving component. By moving the scale cleaning component up and down, the scale on the inner wall of the condenser body can be scraped off and then collected in the collection tray;
[0019] To sum up, the steam condenser can scrape and clean the scale generated on the inner wall of the condenser body through the mutual cooperation between the slide rail, movable assembly, lifting rod, drug spray assembly, scale cleaning assembly and fixed assembly, so that the scale on the inner wall can be cleaned in time after the condenser is used. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the condenser body, connecting rod, slide rail, lifting rod and moving assembly of the utility model;
[0023] Figure 3 This is a schematic structural diagram of the medicine spraying assembly of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the lifting rod and the scale cleaning component of the utility model;
[0025] Figure 5 This is a schematic diagram of the structure of the slide rail, connecting rod and fixing assembly of the utility model.
[0026] In the figure: 1. Condenser body; 2. Cover plate; 3. Connecting rod; 4. Slide rail; 5. Lifting rod; 6. Air inlet pipe; 7. Liquid outlet pipe; 101. Slider; 102. Mounting plate; 103. Cylinder; 201. Medicine storage box; 202. Water pump; 203. Connecting pipe; 204. Medicine outlet pipe; 205. Medicine guide pipe; 206. Medicine bulking pipe; 207. Medicine outlet hopper; 301. Collecting tray; 302. Scraper; 401. Fixing frame; 402. Bolt. DETAILED DESCRIPTION
[0027] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] like Figures 1 to 5 As shown, this embodiment proposes a steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile, including a condenser body 1, a cover plate 2 and a connecting rod 3, four connecting rods 3 are provided, and the four connecting rods 3 are grouped in pairs, and the two groups of connecting rods 3 are fixedly mounted on both sides of the condenser body 1, and the condenser body 1 is configured as a cylinder, and further includes a slide rail 4, a moving assembly, a lifting rod 5, a drug spraying assembly, a scale cleaning assembly and a fixed assembly, two slide rails 4 are provided, and the two slide rails 4 are respectively fixedly mounted on the top ends of the two groups of connecting rods 3, two moving assemblies are provided, and the two moving assemblies are respectively provided on the two slide rails 4, four lifting rods 5 are provided, and four The lifting rods 5 are grouped in pairs, and the two groups of lifting rods 5 are respectively arranged on two moving components, and the cover plate 2 is fixedly installed on one group of lifting rods 5, the medicine spraying component is arranged on the cover plate 2, and the scale cleaning component is arranged on the other group of lifting rods 5. There are two fixed components, and the two fixed components are respectively arranged on two slide rails 4. Specifically, when the inner wall of the condenser body 1 is scaled, the medicine spraying component can be driven by the moving component to spray the medicine on the inner wall of the condenser body 1, so that the scale can be better cleaned, and then the scale cleaning component can be driven by the moving component to scrape and clean the scale on the inner wall of the condenser body 1.
[0029] In this embodiment, reference Figure 2 The moving assembly includes a slider 101, a mounting plate 102 and a cylinder 103. There are two sliders 101, which are slidably mounted in the two slide rails 4 respectively. There are two mounting plates 102, which are fixedly mounted on the two sliders 101 respectively. There are two cylinders 103, which are respectively mounted on the two mounting plates 102, and two groups of lifting rods 5 are fixedly connected to the output ends of the four cylinders 103 respectively. Specifically, the slider 101 can be moved left and right on the slide rail 4, and the lifting rod 5 can be driven up and down by starting the cylinder 103, thereby driving the medicine spraying assembly and the scale cleaning assembly into the condenser body 1 for subsequent scale cleaning inside it.
[0030] In this embodiment, reference Figure 3The medicine spraying assembly includes a medicine storage box 201, a water pump 202, a connecting pipe 203 and a medicine outlet pipe 204. The medicine storage box 201 is installed on the cover plate 2, the water pump 202 is installed on the cover plate 2, the connecting pipe 203 connects the water inlet of the water pump 202 and the medicine storage box 201, the medicine outlet pipe 204 connects the water outlet of the water pump 202, and the medicine outlet pipe 204 passes through the cover plate 2.
[0031] In this embodiment, reference Figure 3 The medicine spraying assembly also includes a medicine guide pipe 205, a medicine dispensing pipe 206 and a medicine outlet hopper 207. The medicine guide pipe 205 is connected to the medicine outlet pipe 204, and the medicine dispensing pipe 206 is connected to the medicine guide pipe 205. Several medicine outlet hoppers 207 are provided, and several medicine outlet hoppers 207 are connected to the medicine dispensing pipe 206. Specifically, first, an acidic solution is added to the medicine storage box 201, and then the water pump 202 is started. The solution is passed through the connecting pipe 203 and the medicine outlet pipe 204 into the medicine dispensing pipe 206 through the water pump 202. The medicine dispensing pipe 206 is set to a circular shape, and the medicine guide pipe 205 is located at the diameter position of the medicine dispensing pipe 206, so that the solution can enter the circular pipe and be sprayed on the circumferential wall of the condenser body 1 through several medicine dispensing hoppers. Then the solution flows down and reacts with the scale on the side wall, making it easy to scrape it off.
[0032] In this embodiment, reference Figure 4 The scale cleaning assembly includes a collecting tray 301 and a scraper 302. The collecting tray 301 is fixedly mounted on the bottom end of one group of lifting rods 5. Several scrapers 302 are provided, and several scrapers 302 are fixedly mounted on the top of the collecting tray 301. Specifically, after spraying the medicine is completed, the movable slider 101 drives the collecting tray 301 and the scraper 302 to enter the condenser body 1. The scrapers 302 are all tiltedly mounted on the top of the collecting tray 301, and the side edges of the scrapers 302 fit the inner wall of the condenser body 1. The lifting rod 5 can be driven up and down by starting the cylinder 103, thereby driving the collecting tray 301 and the scraper 302 to slide up and down on the inner wall of the condenser body 1, thereby scraping off the scale on the inner wall, and the collecting tray 301 is set to be circular, and the collecting tray 301 is set to be grooved, and part of the scraped scale can fall into the collecting tray 301.
[0033] In this embodiment, reference Figure 5The fixing assembly includes a fixing frame 401 and a bolt 402. The fixing frame 401 is fixedly installed on the side of the slide rail 4, and a threaded hole is opened on the side of the fixing frame 401. A threaded hole is opened on the side of the slider 101, and the bolt 402 is adapted to the threaded hole. Specifically, when the threaded holes of the fixing frame 401 and the slider 101 are located at the same horizontal position, the center position of the cover plate 2 and the collecting tray 301 is located at the same vertical position as the center position of the condenser body 1. Therefore, after the bolt 402 is threadedly connected to the threaded holes of the fixing frame 401 and the slider 101, the cover plate 2 can just cover the top of the condenser body 1, and the collecting tray 301 and the scraper 302 can be placed in the condenser body 1.
[0034] In this embodiment, when cleaning the interior of the condenser body, after use, the slider 101 can be moved to a position in the slide rail 4, and the slider 101 can be moved until its threaded hole and the threaded hole of the fixing frame 401 are at the same horizontal position, and then the bolt 402 is threadedly connected to fix it. At this time, the center position of the cover plate 2 and the center position of the condenser body 1 are at the same vertical position, and then the cylinder 103 is started to drive the lifting rod 5 to move downward, and the cover plate 2 is moved to fit the top of the condenser body 1, and then the water pump 202 is started. The water pump 202 drives the solution through the connecting pipe 203 and the medicine outlet pipe 204 into the medicine dispersing pipe 206, so that the solution can enter the medicine dispersing pipe 206 and be sprayed on the circumferential wall of the condenser body 1 through a number of medicine dispersing buckets. The solution sprayed on the inner wall flows down and reacts with the scale on the side wall. After spraying is completed, the cylinder 1 is started. 03, lift the cover plate 2 up and move it aside, then drive another set of sliders 101 to drive the collecting tray 301 and the scraper 302 to the top of the condenser body 1, and then thread the bolt 402 into the threaded hole of the slider 101 and the fixing frame 401 again. At this time, the center position of the collecting tray 301 and the center position of the condenser body 1 are also in the same vertical position, and then start the cylinder 103, and the cylinder 103 drives the lifting rod 5 to move down, and the lifting rod 5 drives the collecting tray 301 and the scraper 302 to move down. When moving down, the scraper 302 fits the inner wall, so that part of the scale can be scraped off and dropped on the bottom of the condenser body 1, and then moves up and down reciprocatingly. When moving up, the scale on the inner wall can be scraped off and then dropped into the collecting tray 301, and the scale that falls on the bottom end of the condenser body 1 can be poured out later, thereby cleaning the scale on the inner wall.
[0035] It should be added that the cover plate 2 can fit into the top of the condenser body 1, and can be placed on the top of the condenser body 1 for sealing when in use, and the air inlet pipe 6 and the liquid outlet pipe 7 are respectively installed on both sides of the condenser body 1, and the bottom end of the connecting rod 3 is at the same horizontal position as the bottom end of the condenser body 1, so that when it is placed on the ground, the connecting rod 3 can play a supporting role, and the added solution is an acidic solution, which can react with the scale to make it easier to fall off.
[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile, comprising a condenser body (1), a cover plate (2) and connecting rods (3), wherein four connecting rods (3) are provided, and each of the four connecting rods (3) forms a group of two, and two groups of the connecting rods (3) are fixedly mounted on both sides of the condenser body (1), respectively, characterized in that: The condenser body (1) is configured in a cylindrical shape and further comprises: Slide rails (4), two of the slide rails (4) are provided, and the two slide rails (4) are respectively fixedly mounted on the top ends of the two groups of connecting rods (3); A moving assembly, wherein two moving assemblies are provided, and the two moving assemblies are respectively provided on the two slide rails (4); Lifting rods (5), four of the lifting rods (5) are provided, and the four lifting rods (5) are arranged in pairs, and the two groups of lifting rods (5) are respectively provided on two moving components, and the cover plate (2) is fixedly mounted on one of the groups of lifting rods (5); A medicine spraying assembly, the medicine spraying assembly being arranged on the cover plate (2); a scale cleaning assembly, the scale cleaning assembly being arranged on another set of the lifting rods (5); A fixing assembly, wherein two fixing assemblies are provided, and the two fixing assemblies are respectively provided on the two slide rails (4).
2. A steam condenser for efficient heat exchange in the production of 5-chlorovaleronitrile according to claim 1, characterized in that: The mobile component includes: Slider (101), two sliders (101) are provided, and the two sliders (101) are slidably mounted in the two slide rails (4) respectively; A mounting plate (102), wherein two mounting plates (102) are provided, and the two mounting plates (102) are fixedly mounted on the two sliders (101) respectively; Cylinders (103), two cylinders (103) are provided, the two cylinders (103) are respectively mounted on the two mounting plates (102), and the two groups of lifting rods (5) are respectively fixedly connected to the output ends of the four cylinders (103).
3. A steam condenser for efficient heat exchange in the production of 5-chlorovaleronitrile according to claim 2, characterized in that: The medicine spraying assembly comprises: A medicine storage box (201), the medicine storage box (201) being mounted on the cover plate (2); a water pump (202), the water pump (202) being mounted on the cover plate (2); A connecting pipe (203), the connecting pipe (203) being connected to the water inlet of the water pump (202) and the medicine storage box (201); A medicine outlet pipe (204), the medicine outlet pipe (204) is connected to the water outlet of the water pump (202), and the medicine outlet pipe (204) passes through the cover plate (2).
4. A steam condenser for efficient heat exchange in the production of 5-chlorovaleronitrile according to claim 3, characterized in that: The medicine spraying assembly also includes: a drug guiding tube (205), the drug guiding tube (205) being connected to the drug outlet tube (204); a medicine dispersing tube (206), the medicine dispersing tube (206) being connected to the medicine guiding tube (205); A medicine discharging hopper (207) is provided with a plurality of medicine discharging hoppers (207), and the plurality of medicine discharging hoppers (207) are connected to the medicine dispersing pipe (206).
5. A steam condenser for efficient heat exchange in the production of 5-chlorovaleronitrile according to claim 4, characterized in that: The scale cleaning component comprises: A collecting tray (301), the collecting tray (301) being fixedly mounted on the bottom end of one set of the lifting rods (5); A scraper (302) is provided in plurality, and the plurality of scrapers (302) are fixedly mounted on the top of the collecting tray (301).
6. A steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile according to claim 5, characterized in that: The fixing assembly includes: A fixing frame (401), the fixing frame (401) is fixedly mounted on a side surface of the slide rail (4), and a threaded hole is provided on the side surface of the fixing frame (401); A bolt (402) is provided on the side of the slider (101), and the bolt (402) is adapted to the threaded hole.
7. A steam condenser for high-efficiency heat exchange in the production of 5-chlorovaleronitrile according to claim 6, characterized in that: The collecting tray (301) is configured to be circular, and the collecting tray (301) is configured to be groove-shaped.
8. A steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile according to claim 7, characterized in that: The scrapers (302) are all installed obliquely on the top of the collecting plate (301), and the side edges of the scrapers (302) are in contact with the inner side walls of the condenser body (1).
9. A steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile according to claim 8, characterized in that: The medicine dispersing tube (206) is configured in a circular ring shape, and the medicine guiding tube (205) is located at the diameter position of the medicine dispersing tube (206).
10. The steam condenser with high efficiency heat exchange for the production of 5-chlorovaleronitrile according to claim 9, characterized in that: When the threaded holes of the fixing frame (401) and the slider (101) are located at the same horizontal position, the center positions of the cover plate (2) and the collecting tray (301) and the center position of the condenser body (1) are located at the same vertical position.