Detection device based on intelligent manufactured product smoothness

Abstract

The utility model relates to the technical field of intelligent manufactured product detection, in particular to a detection device based on the smoothness of an intelligent manufactured product, which comprises a rack, a support frame is fixed on the surface of the rack, a conveying belt is mounted in the rack, a linear module is mounted on the surface of the support frame, and a linear guide rail is mounted on the linear module. A laser range finder is mounted on the surface of the linear module, a screening mechanism is arranged on one side of the supporting frame, a material guide frame, an electric push rod and a push plate are arranged in the screening mechanism, a limiting mechanism is arranged on the surface of the rack, and a cleaning mechanism is arranged in the supporting frame. The cleaning mechanism internally comprises a telescopic rod, a sliding frame, a cleaning part, a clamping block and a clamping groove. According to the utility model, the detection result is prevented from being influenced by impurities or sweeps attached to the surfaces of the products when the detection device is used, the products can be automatically screened, manual sorting by workers is not needed, the labor is saved, and the phenomenon that the products are deflected when the detection device is used is avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of intelligent manufacturing product detection, in particular to a detection device based on the smoothness of intelligent manufacturing products. Background Art

[0002] With the development of science and technology, smart products have become indispensable tools for people. Before leaving the factory, smart products need to be tested for surface smoothness by a detection device to ensure the quality of smart manufacturing products. The detection device generally conveys the product to the bottom of a laser rangefinder through a conveyor belt for distance detection. If the distance between the product and the laser rangefinder is the same at all locations, the product surface is smooth.

[0003] It is not easy to clean the surface of smart manufacturing products before smoothness testing. If impurities and debris adhere to the surface, it will easily affect the test results. If unqualified smart manufacturing products are detected, they need to be manually removed by staff, and it is not easy to automatically screen them separately, which is more laborious. Smart manufacturing products are not easy to position during transportation and are prone to deflection. Utility Model Content

[0004] The purpose of the present invention is to provide a detection device for the smoothness of intelligent manufacturing products to solve the problems in the above background technology that the detection device is easy to affect the detection results, is relatively laborious, and is prone to deflection when used.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a detection device based on the smoothness of intelligent manufacturing products, comprising a frame, a support frame is fixed to the surface of the frame, a control panel is installed on the surface of the support frame, a conveyor belt is installed inside the frame, and the conveyor belt is controlled by the control panel, a linear module is installed on the surface of the support frame, a laser rangefinder is installed on the surface of the linear module, the control panel controls the linear module to drive the laser rangefinder to perform linear motion, the input end of the laser rangefinder is electrically connected to the output end of the control panel, a screening mechanism is provided on one side of the support frame, the interior of the screening mechanism includes a material guide frame, an electric push rod and a push plate, a limiting mechanism is provided on the surface of the frame, the limiting mechanism consists of a limiting assembly and a positioning line, a cleaning mechanism is provided inside the support frame, and the interior of the cleaning mechanism includes a telescopic rod, a slide, a cleaning portion, a card block and a card slot.

[0006] Preferably, a push plate is provided on the surface of the conveyor belt, an electric push rod is installed on the surface of the frame, the input end of the electric push rod is electrically connected to the output end of the control panel, and one end of the electric push rod is fixedly connected to the surface of the push plate.

[0007] Preferably, a material guide rack is provided on one side of the push plate, the material guide rack is fixed on the surface of the frame, and the structure of the material guide rack is an inclined structure.

[0008] Preferably, positioning lines are drawn on the surfaces of the conveyor belts, and a limiting component is provided on the surface of the positioning lines, and the limiting component is provided on one side of the frame.

[0009] Preferably, the interior of the limiting assembly includes a fixing frame, a limiting strip, a guide rod and a fastening bolt, and the surface of the conveyor belt is provided with a limiting strip, and the limiting strip cooperates with the positioning line.

[0010] Preferably, fixing frames are fixed on both sides of the frame surface, a guide rod is inserted into the interior of the fixing frame, one end of the guide rod is fixedly connected to the surface of the limit bar, and a fastening bolt is threadedly connected to the surface of the fixing frame, one end of the fastening bolt passes through the fixing frame and is squeezed and fastened to the surface of the guide rod.

[0011] Preferably, a telescopic rod is fixed inside the support frame, the telescopic rod is located in front of the laser rangefinder, and a slide is fixed at the bottom of the telescopic rod.

[0012] Preferably, a cleaning portion is provided at the bottom of the slide, and the cleaning portion is composed of cleaning cotton and a slide plate for fixing the cleaning cotton, and the slide plate and the slide plate are in sliding cooperation with each other.

[0013] Preferably, a clamping block is fixed to one end of the cleaning portion, and a clamping slot is provided at one end of the slide, and the clamping slot and the clamping block are engaged with each other.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the detection device based on the smoothness of intelligently manufactured products not only avoids the influence of impurities or waste debris adhering to the surface of the product on the detection result when the detection device is used, but also can automatically screen the product without manual sorting by the staff, which is more labor-saving, and avoids the phenomenon of product deflection when the detection device is used;

[0015] By providing a cleaning mechanism, before testing, the length of the telescopic rod is adjusted first so that the cleaning part is in close contact with the surface of the product. Then, the conveyor belt is controlled by the control panel to operate, and the product is conveyed by the conveyor belt. When the product is conveyed to the bottom of the cleaning part, the product is in close contact with the cleaning part, so that the cleaning part cleans the surface of the product to prevent impurities or waste debris from adhering to the surface and affecting the test results. After a period of time, the cleaning part can be pulled to move the card block away from the card slot, and the cleaning part can be removed for cleaning or replacement to realize the cleaning function of the detection device on the surface of the product, thereby preventing impurities or waste debris from adhering to the surface of the product and affecting the test results when the detection device is in use;

[0016] By setting up a screening mechanism, the cleaned products are conveyed to the bottom of the laser rangefinder, and the distance of the product surface is detected under the action of the laser rangefinder, and the laser rangefinder is driven by the linear module to make a linear motion to detect various parts of the product, and the results are transmitted to the control panel. If the distances at various locations are the same, the product is qualified, otherwise it is unqualified. After the inspection is completed, the qualified products are directly discharged through the conveyor belt. When the unqualified products move to the side of the push plate, the control panel receives the signal from the laser rangefinder to control the electric push rod to work, so that the electric push rod pushes the push plate, so that the push plate pushes the unqualified products to the surface of the guide rack and discharges them along the guide rack, thereby realizing the automatic screening function of the detection device for the products, without the need for manual sorting by the staff, which is more labor-saving.

[0017] By setting a limiting mechanism, the smart manufacturing product to be inspected is placed on the surface of the conveyor belt so that one side of the product contacts the inner wall of the frame. Then, the guide rod is pushed so that the guide rod drives the limiting bar to contact the other side of the product to limit the product. At the same time, the positions of both ends of the limiting bar can be determined by observing the positioning line to avoid the limit bar from skewing. Then, the fastening bolts are tightened to fix the guide rod to realize the limiting function of the detection device on the product, thereby avoiding the phenomenon of product deflection when the detection device is in use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional appearance structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0020] Figure 3 This is an enlarged structural diagram of the limiting mechanism of the utility model;

[0021] Figure 4 It is an enlarged structural diagram of the cleaning mechanism of the present utility model.

[0022] In the figure: 1. Frame; 11. Control panel; 12. Support frame; 13. Conveyor belt; 14. Linear module; 15. Laser rangefinder; 2. Screening mechanism; 21. Material guide rack; 22. Electric push rod; 23. Push plate; 3. Limiting mechanism; 31. Limiting assembly; 311. Fixed frame; 312. Limiting bar; 313. Guide rod; 314. Fastening bolt; 32. Positioning line; 4. Cleaning mechanism; 41. Telescopic rod; 42. Slide; 43. Cleaning unit; 44. Block; 45. Slot. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of the embodiments. In addition, the terms "first", "second", "third", "upper, lower, left, right", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. At the same time, in the description of the present invention, unless otherwise clearly stipulated and limited, the terms "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] The structure of the detection device for smoothness of intelligent manufacturing products provided by the utility model is as follows Figure 1 and Figure 2 As shown, it includes a frame 1, a support frame 12 is fixed to the surface of the frame 1, and a control panel 11 is installed on the surface of the support frame 12. A lithium battery and a processor are embedded in the control panel 11. The processor includes an amplifier tube, a protection resistor Rm, a filter, an A / D converter and a single-chip microcomputer. The sensor and the protection resistor Rm are connected in parallel with the amplifier tube and in series with the filter, and the signal is converted by the A / D converter and sent to the single-chip microcomputer. The display screen receives the processed signal sent by the single-chip microcomputer. A conveyor belt 13 is installed inside the frame 1, and the conveyor belt 13 is controlled by the control panel 11. A linear module 14 is installed on the surface of the support frame 12, and a laser rangefinder 15 is installed on the surface of the linear module 14. The model of the laser rangefinder 15 can be selected from the TFN series. The control panel 11 controls the linear module 14 to drive the laser rangefinder 15 to perform linear motion. The input end of the laser rangefinder 15 is electrically connected to the output end of the control panel 11.

[0025] Furthermore, if Figure 1 As shown, a screening mechanism 2 is provided on one side of the support frame 12, and the interior of the screening mechanism 2 includes a material guide frame 21, an electric push rod 22 and a push plate 23. The surface of the conveyor belt 13 is provided with a push plate 23, and the surface of the frame 1 is installed with an electric push rod 22. The model of the electric push rod 22 can be TA series. The input end of the electric push rod 22 is electrically connected to the output end of the control panel 11, and one end of the electric push rod 22 is fixedly connected to the surface of the push plate 23. A material guide frame 21 is provided on one side of the push plate 23. The material guide frame 21 is fixed on the surface of the frame 1, and the structure of the material guide frame 21 is an inclined structure.

[0026] During use, the cleaned product is conveyed to the bottom of the laser rangefinder 15, and the distance of the product surface is detected under the action of the laser rangefinder 15, and the laser rangefinder 15 is driven by the linear module 14 to make a linear motion to detect various parts of the product, and the results are transmitted to the control panel 11. If the distances at various locations are the same, the product is qualified, otherwise it is unqualified. After the detection is completed, the qualified product is directly discharged through the conveyor belt 13. When the unqualified product moves to the side of the push plate 23, the control panel 11 receives the signal from the laser rangefinder 15 to control the electric push rod 22 to work, so that the electric push rod 22 pushes the push plate 23, so that the push plate 23 pushes the unqualified product to the surface of the guide rack 21 and discharges it along the guide rack 21, so as to realize the automatic screening function of the detection device for the product, and there is no need for manual sorting by the staff.

[0027] Furthermore, if Figure 3 As shown, a limiting mechanism 3 is provided on the surface of the frame 1, and the limiting mechanism 3 consists of a limiting component 31 and a positioning line 32. The surface of the conveyor belt 13 is drawn with a positioning line 32, and the surface of the positioning line 32 is provided with a limiting component 31. The limiting component 31 is provided on one side of the frame 1, and the interior of the limiting component 31 includes a fixing frame 311, a limiting strip 312, a guide rod 313 and a fastening bolt 314. The surface of the conveyor belt 13 is provided with a limiting strip 312, and the limiting strip 312 cooperates with the positioning line 32. Both sides of the surface of the frame 1 are fixed with a fixing frame 311, and a guide rod 313 is inserted into the interior of the fixing frame 311. One end of the guide rod 313 is fixedly connected to the surface of the limiting strip 312, and the surface of the fixing frame 311 is threadedly connected with a fastening bolt 314. One end of the fastening bolt 314 passes through the fixing frame 311 and is squeezed and fastened with the surface of the guide rod 313.

[0028] During use, the smart manufacturing product to be tested is placed on the surface of the conveyor belt 13, so that one side of the product contacts the inner wall of the frame 1, and then the guide rod 313 is pushed to make the guide rod 313 drive the limit bar 312 to contact the other side of the product to limit the product. At the same time, the positions of the two ends of the limit bar 312 can be determined by observing the positioning line 32 to avoid the limit bar 312 from being skewed. Then, the fastening bolts 314 are tightened to fix the guide rod 313 to realize the limiting function of the detection device on the product.

[0029] Furthermore, if Figure 4As shown, a cleaning mechanism 4 is provided inside the support frame 12, and the interior of the cleaning mechanism 4 includes a telescopic rod 41, a slide 42, a cleaning part 43, a block 44 and a slot 45. The telescopic rod 41 is fixed inside the support frame 12, and the telescopic rod 41 is located in front of the laser rangefinder 15. The slide 42 is fixed to the bottom of the telescopic rod 41, and a cleaning part 43 is provided at the bottom of the slide 42. The cleaning part 43 consists of cleaning cotton and a slide for fixing the cleaning cotton. The slide and the slide 42 slide in cooperation with each other. A block 44 is fixed to one end of the cleaning part 43, and a slot 45 is provided at one end of the slide 42. The slot 45 and the block 44 are engaged with each other.

[0030] During use, before testing, first adjust the length of the telescopic rod 41 so that the cleaning part 43 is in close contact with the surface of the product. Then, control the conveyor belt 13 to work through the control panel 11, and the product is conveyed by the conveyor belt 13. When the product is conveyed to the bottom of the cleaning part 43, the product is in close contact with the cleaning part 43, so that the cleaning part 43 cleans the surface of the product to prevent impurities or waste from adhering to the surface and affecting the test results. After a period of time, the cleaning part 43 can be pulled to move the block 44 away from the card slot 45, and the cleaning part 43 can be removed for cleaning or replacement to realize the cleaning function of the detection device on the product surface.

[0031] Working principle: When in use, first place the smart manufacturing product to be tested on the surface of the conveyor belt 13, so that one side of the product contacts the inner wall of the frame 1, and then push the guide rod 313, so that the guide rod 313 drives the limit bar 312 to contact the other side of the product to limit the product. At the same time, the positions of the two ends of the limit bar 312 can be determined by observing the positioning line 32 to avoid the limit bar 312 from being skewed. Then tighten the fastening bolts 314 and fix the guide rod 313 to realize the limiting function of the detection device on the product, thereby avoiding the phenomenon of product deflection when the detection device is in use.

[0032] Before testing, the length of the telescopic rod 41 is adjusted so that the cleaning part 43 is in close contact with the surface of the product. Then, the conveyor belt 13 is controlled to work through the control panel 11, and the product is transported by the conveyor belt 13. When the product is transported to the bottom of the cleaning part 43, the product is in close contact with the cleaning part 43, so that the cleaning part 43 cleans the surface of the product to prevent impurities or waste from adhering to the surface and affecting the test results. After a period of time, the cleaning part 43 can be pulled to move the block 44 away from the card slot 45, and the cleaning part 43 can be removed for cleaning or replacement to realize the cleaning function of the detection device on the surface of the product, thereby avoiding the detection results being affected by impurities or waste adhering to the product surface when the detection device is in use.

[0033] The cleaned product is conveyed to the bottom of the laser rangefinder 15, and the distance of the product surface is detected under the action of the laser rangefinder 15, and the linear module 14 drives the laser rangefinder 15 to make a linear motion to detect various parts of the product, and transmits the result to the control panel 11. If the distances at various places are the same, the product is qualified, otherwise it is unqualified. After the detection is completed, the qualified product is directly discharged through the conveyor belt 13. When the unqualified product moves to the side of the push plate 23, the control panel 11 receives the signal from the laser rangefinder 15 to control the electric push rod 22 to work, so that the electric push rod 22 pushes the push plate 23, so that the push plate 23 pushes the unqualified product to the surface of the guide rack 21 and discharges it along the guide rack 21, so as to realize the automatic screening function of the detection device for the product, without the need for manual sorting by the staff, which is more labor-saving and finally completes the use of the detection device.

[0034] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A device for detecting the smoothness of a product based on intelligent manufacturing, comprising a frame (1), characterized in that: A support frame (12) is fixed on the surface of the frame (1), a control panel (11) is installed on the surface of the support frame (12), a conveyor belt (13) is installed inside the frame (1), the conveyor belt (13) is controlled by the control panel (11), a linear module (14) is installed on the surface of the support frame (12), a laser rangefinder (15) is installed on the surface of the linear module (14), the control panel (11) controls the linear module (14) to drive the laser rangefinder (15) to perform linear motion, and the input end of the laser rangefinder (15) is connected to the control panel ( 11), a screening mechanism (2) is provided on one side of the support frame (12), the interior of the screening mechanism (2) includes a material guide frame (21), an electric push rod (22) and a push plate (23), a surface of the frame (1) is provided with a limiting mechanism (3), the limiting mechanism (3) is composed of a limiting component (31) and a positioning line (32), a cleaning mechanism (4) is provided inside the support frame (12), the interior of the cleaning mechanism (4) includes a telescopic rod (41), a slide (42), a cleaning portion (43), a card block (44) and a card slot (45).

2. The device for detecting smoothness of intelligently manufactured products according to claim 1, characterized in that: A push plate (23) is provided on the surface of the conveyor belt (13), and an electric push rod (22) is installed on the surface of the frame (1). The input end of the electric push rod (22) is electrically connected to the output end of the control panel (11), and one end of the electric push rod (22) is fixedly connected to the surface of the push plate (23).

3. The device for detecting smoothness of intelligently manufactured products according to claim 2, characterized in that: A material guide frame (21) is provided on one side of the push plate (23), and the material guide frame (21) is fixed on the surface of the frame (1). The structure of the material guide frame (21) is an inclined structure.

4. The device for detecting smoothness of intelligently manufactured products according to claim 1, characterized in that: Positioning lines (32) are drawn on the surface of the conveyor belt (13), and a limiting component (31) is provided on the surface of the positioning line (32), and the limiting component (31) is provided on one side of the frame (1).

5. The device for detecting smoothness of intelligently manufactured products according to claim 4, characterized in that: The interior of the limiting assembly (31) includes a fixing frame (311), a limiting strip (312), a guide rod (313) and a fastening bolt (314). The surface of the conveyor belt (13) is provided with a limiting strip (312), and the limiting strip (312) cooperates with the positioning line (32).

6. The device for detecting smoothness of intelligently manufactured products according to claim 5, characterized in that: A fixing frame (311) is fixed on both sides of the surface of the frame (1), a guide rod (313) is inserted into the interior of the fixing frame (311), one end of the guide rod (313) is fixedly connected to the surface of the limit bar (312), and a fastening bolt (314) is threadedly connected to the surface of the fixing frame (311), and one end of the fastening bolt (314) passes through the fixing frame (311) and is squeezed and fastened to the surface of the guide rod (313).

7. The device for detecting smoothness of intelligently manufactured products according to claim 1, characterized in that: A telescopic rod (41) is fixed inside the support frame (12), the telescopic rod (41) is located in front of the laser rangefinder (15), and a sliding frame (42) is fixed at the bottom of the telescopic rod (41).

8. The device for detecting smoothness of intelligently manufactured products according to claim 7, characterized in that: A cleaning portion (43) is provided at the bottom of the slide (42), and the cleaning portion (43) is composed of cleaning cotton and a slide plate for fixing the cleaning cotton, and the slide plate and the slide (42) are in sliding cooperation with each other.

9. The device for detecting smoothness of intelligently manufactured products according to claim 8, characterized in that: A clamping block (44) is fixed to one end of the cleaning portion (43), and a clamping slot (45) is provided at one end of the slide (42), wherein the clamping slot (45) and the clamping block (44) are engaged with each other.

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