Prefabricated cabin transformer substation with auxiliary power supply by photovoltaic power generation
By setting up a panel cleaning mechanism on the photovoltaic panel and using a drive mechanism and an elastic mounting frame to automatically clean dust and stains, the problem of reduced power generation efficiency caused by dust adhering to the surface of the photovoltaic panel is solved, and the power generation efficiency and maintenance convenience are improved.
Patent Information
- Application Number
- CN202422702925.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-06
AI Technical Summary
In existing prefabricated cabin substations with photovoltaic power generation auxiliary power supply, dust and stains adhere to the surface of photovoltaic assemblies, resulting in reduced power generation efficiency. Manual cleaning is required, which is difficult.
A panel cleaning mechanism is set on the photovoltaic panel. The driving mechanism drives the elastic mounting frame to drive the cleaning scraper to reciprocate, and the bristle layer is used to clean dust and stains, and the elastic mounting frame is used to maintain a close fit with the photovoltaic panel.
Automatically clean dust and stains to ensure that there is no excessive dust on the surface of photovoltaic panels, maintain efficient power generation, and reduce the difficulty and cost of manual maintenance.
Smart Images

Figure CN223402125U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated cabin substations, in particular to a prefabricated cabin substation with photovoltaic power generation auxiliary power supply. Background Art
[0002] The structure of a prefabricated substation primarily consists of a prefabricated cabin, a transformer room, high- and low-voltage distribution rooms, and a control room. The prefabricated cabin is constructed of steel or concrete, offering excellent corrosion, dust, and water resistance. Functional areas such as the transformer room, high- and low-voltage distribution rooms, and control room are strategically arranged within the prefabricated cabin to ensure the proper functioning of equipment and the safety of personnel. Prefabricated substations consume a certain amount of electricity during daily use. Photovoltaic power generation is often used as an auxiliary power source for station operation and management, utilizing this energy for substation operation and management, reducing energy consumption in the transmission circuit.
[0003] The utility model with announcement number CN213449632U discloses a photovoltaic prefabricated cabin, including a square cabin body, wherein the top of the cabin body is hingedly provided with an upper mounting plate, and the side of the cabin body is hingedly provided with a lower mounting plate, and thin-film photovoltaic assemblies are installed on the upper mounting plate and the lower mounting plate. The utility model hinges the upper mounting plate and the lower mounting plate on the top and side of the prefabricated cabin, and the photovoltaic assembly is installed on the upper mounting plate and the lower mounting plate. The angle can be adjusted by rotating the upper mounting plate and the lower mounting plate, and the cabin body can be folded and stored during transportation, and rotated and unfolded when collecting light. This not only facilitates the transportation of the prefabricated cabin, but also improves the lighting effect and the power generation efficiency.
[0004] During the use of the above-mentioned device, as the use time increases, more and more dust and stains will adhere to the surface of the photovoltaic assembly, which will gradually reduce the photoelectric conversion efficiency and cause its discharge amount to gradually decrease. However, due to the lack of automatic cleaning measures, it is necessary to manually clean its surface, which brings inconvenience to use. At the same time, there will be great operational difficulty during manual cleaning, making the cleaning work time-consuming and labor-intensive. Therefore, in response to the above problems, a prefabricated cabin substation with photovoltaic power generation auxiliary power supply is proposed. Utility Model Content
[0005] The technical problem to be solved by the present invention is to provide a prefabricated cabin substation with photovoltaic power generation auxiliary power supply, the prefabricated cabin substation is provided with a photovoltaic power generation panel on the top of the prefabricated cabin main body, and is provided with a panel cleaning mechanism. The panel cleaning mechanism can make reciprocating motion under the drive of the elastic mounting frame when the driving mechanism is working, so as to clean the dust and stains on the surface of the photovoltaic panel, and ensure that the surface of the photovoltaic panel does not adhere to too much dust and stains, thereby reducing its power generation efficiency. At the same time, the elastic mounting frame can apply tension to the panel cleaning mechanism, so that it can always maintain a close fit with the surface of the photovoltaic panel, thereby ensuring the cleaning effect of the panel cleaning mechanism, and solving the technical problem in the prior art that the photovoltaic panel will adhere to a lot of dust and stains after long-term use, which reduces the photoelectric conversion efficiency and requires manual cleaning, thereby causing inconvenience in use and cleaning and maintenance.
[0006] The technical solution adopted by the embodiment of the present application to solve the technical problem is:
[0007] A prefabricated cabin substation for photovoltaic power generation auxiliary power supply includes a prefabricated cabin main body, a cabin roof is provided with a plurality of inclined photovoltaic panels, a panel cleaning mechanism, which is arranged on the upper surface of the photovoltaic panels and is used to clean the surface of the photovoltaic panels, an elastic mounting frame, which is slidingly arranged on the lower side of the photovoltaic panels, and the two ends are transmission-connected to the two ends of the panel cleaning mechanism, and a driving mechanism, which is used to drive the elastic mounting frame to reciprocate. When the driving mechanism is working, the panel cleaning mechanism can make reciprocating motion driven by the elastic mounting frame to clean the dust and stains on the surface of the photovoltaic panels, ensuring that the surface of the photovoltaic panels will not be adhered to too much dust and stains, thereby reducing its power generation efficiency. The panel cleaning mechanism includes a cleaning scraper, the upper end face of which is detachably connected to a brush layer that fits the surface of the photovoltaic panels, and the two ends of the cleaning scraper are fixedly connected to connecting slides.
[0008] In one possible implementation, the elastic mounting frame includes a transmission slide, and through grooves are provided at both ends of the transmission slide, and a sliding coupling is slidably arranged in the groove. The sliding arrangement of the sliding coupling can provide the necessary structural basis for the elastic downward pulling force applied to the plate cleaning mechanism by the elastic mounting frame as a whole. A retaining ring is fixedly provided on the upper part of the sliding coupling, and the connecting slide is sleeved on the upper side of the sliding coupling and in contact with the retaining ring. In addition, a locking wheel is threadedly connected to the top of the connecting slide. After tightening the locking wheel, the relative extrusion force generated by it and the retaining ring can clamp and fix the connecting slide, thereby playing a role in fixing the plate cleaning mechanism as a whole.
[0009] In one possible implementation, a tensioning spring is sleeved on the lower part of the sliding coupling, and an anti-slip end piece is fixedly connected to the bottom end of the sliding coupling, wherein the two ends of the tensioning spring are fixedly connected to the transmission slide and the anti-slip end piece respectively. The tensioning spring can apply tension to the entire panel cleaning mechanism, so that it can always maintain a close fit with the surface of the photovoltaic panel, thereby ensuring the cleaning effect of the panel cleaning mechanism.
[0010] In one possible implementation, the driving mechanism includes a motor drive unit, whose output end is connected to a transmission screw, and a threaded barrel is fixedly provided in the middle of the transmission slide, wherein the transmission screw passes through the threaded barrel and is threadedly connected thereto. When the motor drive unit is working, it drives the transmission screw to rotate, and drives the transmission slide to move through the threaded transmission. In addition, the end of the transmission screw is rotatably connected to the connecting plate on the photovoltaic panel. This structural form can restrain the end of the transmission screw, so that the transmission screw can remain parallel to the photovoltaic panel, thereby ensuring the stability of the transmission.
[0011] In one possible implementation, two symmetrically arranged guide rods are fixedly provided on the upper end surface of the photovoltaic panel, and guide cylinders are fixedly provided on both sides of the transmission slide, wherein the guide cylinders are slidably sleeved on the guide rods, and can guide and constrain the sliding of the transmission slide by sliding the guide cylinders along the guide rods, thereby avoiding displacement during the sliding process.
[0012] In one possible implementation, the photovoltaic power generation panel includes a supporting frame, which is fixedly installed on the roof of the prefabricated cabin body through supporting feet arranged at the four corners, and a photovoltaic panel is arranged inside it. The photovoltaic panel is covered with a high-transmittance glass cover, which can protect the photovoltaic panel. The high-transmittance glass cover replaces the photovoltaic panel to withstand pollution and wear, which can significantly reduce maintenance costs.
[0013] In one possible implementation, the motor drive unit includes a waterproof housing fixedly mounted on a supporting frame, with a driving motor arranged inside the housing. The upper cover of the waterproof housing is provided with a closed cover plate tightly connected to the supporting frame. The waterproof housing and the closed cover plate can be combined to form a waterproof barrier, which protects the internal driving motor and prevents it from short-circuiting in an outdoor environment. The lower end surface of the waterproof housing is fixedly provided with an overhead support leg, which can support the driving motor so that water cannot directly contact it, thereby improving safety during use.
[0014] In one possible implementation, when the retaining ring contacts the transmission slide, the tensioning spring is still in a compressed state. This structural form can ensure that the tensioning spring always applies tension, so that the panel cleaning mechanism fits the surface of the photovoltaic panel.
[0015] In summary, the present invention has the following beneficial technical effects:
[0016] A photovoltaic panel is installed on the top of the prefabricated cabin body, and a panel cleaning mechanism is provided on it. When the driving mechanism is working, the panel cleaning mechanism can make reciprocating motion under the drive of the elastic mounting frame to clean the dust and stains on the surface of the photovoltaic panel, ensuring that the surface of the photovoltaic panel does not adhere to excessive dust and stains, which may reduce its power generation efficiency.
[0017] In addition, the elastic mounting frame can exert tension on the panel cleaning mechanism, so that it can always maintain a close fit with the surface of the photovoltaic panel, thereby ensuring the cleaning effect of the panel cleaning mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the photovoltaic power generation and cleaning structure of the utility model;
[0021] Figure 3 This is a schematic structural diagram of the elastic mounting bracket of the present utility model;
[0022] Figure 4 This is a schematic diagram of the driving mechanism structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the photovoltaic power generation panel of the present utility model;
[0024] Figure 6 This is a schematic structural diagram of the motor drive unit of the present utility model.
[0025] In the figure: 1. Prefabricated cabin body; 2. Photovoltaic power generation panel; 21. Support frame; 22. Photovoltaic panel; 23. High-transmittance glass cover; 24. Support foot; 3. Plate cleaning mechanism; 31. Cleaning scraper; 32. Brush layer; 33. Connecting slide; 4. Elastic mounting frame; 41. Transmission slide; 411. Threaded cylinder; 412. Guide cylinder; 42. Sliding coupling; 43. Retaining ring; 44. Locking wheel; 45. Tension spring; 46. Anti-slip end piece; 5. Driving mechanism; 51. Motor driving part; 511. Waterproof shell; 512. Driving motor; 513. Closing cover; 514. Overhead support leg; 52. Transmission screw; 53. Guide rod. DETAILED DESCRIPTION
[0026] The technical solution in the embodiments of the present application is to solve the problems of the above-mentioned background technology, and the overall idea is as follows:
[0027] like Figure 1 - Figure 2 As shown, the present embodiment provides a prefabricated cabin substation for photovoltaic power generation auxiliary power supply, including a prefabricated cabin main body 1, a cabin roof provided with a plurality of inclined photovoltaic panels 2, a panel cleaning mechanism 3, which is arranged on the upper surface of the photovoltaic panel 2, for cleaning the surface of the photovoltaic panel 2, an elastic mounting frame 4, which is slidingly arranged on the lower side of the photovoltaic panel 2, and the two ends are transmission-connected to the two ends of the panel cleaning mechanism 3, a driving mechanism 5, which is used to drive the elastic mounting frame 4 to reciprocate, and the panel cleaning mechanism 3 can make reciprocating motion under the drive of the elastic mounting frame 4 when the driving mechanism 5 is working, so as to clean the dust and stains on the surface of the photovoltaic panel 2, and ensure that the surface of the photovoltaic panel 2 will not adhere to too much dust and stains, thereby reducing its power generation efficiency, wherein the panel cleaning mechanism 3 includes a cleaning scraper 31, the upper end face of which is detachably connected to a brush layer 32 that adheres to the surface of the photovoltaic panel 2, and the two ends of the cleaning scraper 31 are fixedly connected to a connecting slide 33.
[0028] like Figure 3 As shown, the elastic mounting frame 4 includes a transmission slide 41, and through grooves are opened at both ends of the transmission slide 41, and a sliding coupling 42 is slidably arranged in the groove. The sliding arrangement of the sliding coupling 42 can provide the necessary structural basis for the elastic mounting frame 4 to apply an elastic downward pulling force to the plate cleaning mechanism 3 as a whole. A retaining ring 43 is fixedly arranged on the upper part of the sliding coupling 42, and the connecting slide 33 is sleeved on the upper side of the sliding coupling 42 and in contact with the retaining ring 43. In addition, a locking wheel 44 is threadedly connected to the top of the connecting slide 33. After tightening the locking wheel 44, the relative extrusion force generated by it and the retaining ring 43 can clamp and fix the connecting slide 33, thereby playing a role in fixing the plate cleaning mechanism 3 as a whole.
[0029] Among them, a tensioning spring 45 is sleeved on the lower part of the sliding coupling 42, and an anti-slip end piece 46 is fixedly connected to the bottom end of the sliding coupling 42, wherein the two ends of the tensioning spring 45 are respectively fixedly connected to the transmission slide 41 and the anti-slip end piece 46. The tensioning spring 45 can apply tension to the entire panel cleaning mechanism 3, so that it can always maintain a close fit with the surface of the photovoltaic panel 2, thereby ensuring the cleaning effect of the panel cleaning mechanism 3.
[0030] In particular, when the retaining ring 43 contacts the transmission slide 41 , the tensioning spring 45 is still in a compressed state. This structural form can ensure that the tensioning spring 45 always applies tension, so that the panel cleaning mechanism 3 fits on the surface of the photovoltaic panel 2 .
[0031] like Figure 4As shown, the driving mechanism 5 includes a motor driving part 51, the output end of which is connected to a transmission screw 52, and a threaded barrel 411 is fixedly provided in the middle of the transmission slide 41, wherein the transmission screw 52 passes through the threaded barrel 411 and is threadedly connected thereto. When the motor driving part 51 is working, it drives the transmission screw 52 to rotate, and drives the transmission slide 41 to move through the threaded transmission. In addition, the end of the transmission screw 52 is rotatably connected to the connecting piece on the photovoltaic panel 2. This structural form can restrain the end of the transmission screw 52, so that the transmission screw 52 can remain parallel to the photovoltaic panel 2, thereby ensuring the stability of the transmission.
[0032] Among them, in order to improve the stability of the transmission slide 41 during movement, two symmetrically arranged guide rods 53 are fixed on the upper end surface of the photovoltaic panel 2, and guide cylinders 412 are fixed on both sides of the transmission slide 41, wherein the guide cylinders 412 are slidably sleeved on the guide rods 53, and can guide and constrain the sliding of the transmission slide 41 by sliding the guide cylinders 412 along the guide rods 53, thereby avoiding displacement during the sliding process.
[0033] like Figure 5 As shown, the photovoltaic power generation panel 2 includes a supporting frame 21, which is fixedly installed on the roof of the prefabricated cabin body 1 through supporting feet 24 arranged at the four corners, and a photovoltaic panel 22 is arranged inside it. The photovoltaic panel 22 is covered with a high-transmittance glass cover 23, which can protect the photovoltaic panel 22. The high-transmittance glass cover 23 replaces the photovoltaic panel 22 to withstand pollution and wear, which can significantly reduce maintenance costs.
[0034] like Figure 6 As shown, the motor drive unit 51 includes a waterproof shell 511 fixedly mounted on the support frame 21, with a drive motor 512 arranged inside the shell. The upper cover of the waterproof shell 511 is provided with a closed cover plate 513 which is tightly connected to the support frame 21. The waterproof shell 511 and the closed cover plate 513 can be combined to form a waterproof barrier to protect the internal drive motor 512 and prevent it from short-circuiting in an outdoor environment. In addition, an overhead support leg 514 is fixedly provided on the lower end surface of the waterproof shell 511. The overhead support leg 514 can raise the drive motor 512 so that water cannot directly contact it, thereby improving safety during use.
[0035] The use principle and use process of this utility model:
[0036] A photovoltaic panel 2 is arranged on the top of the prefabricated cabin body 1, and a panel cleaning mechanism 3 is provided on it. When the driving mechanism 5 is working, the panel cleaning mechanism 3 can make reciprocating motion driven by the elastic mounting frame 4 to clean the dust and stains on the surface of the photovoltaic panel 2, ensuring that the surface of the photovoltaic panel 2 will not be adhered to too much dust and stains, which will reduce its power generation efficiency.
[0037] The above process is specifically manifested as follows: when the motor drive unit 51 is working, it drives the transmission screw 52 to rotate, drives the transmission slide 41 to move through threaded transmission, and then drives the plate cleaning mechanism 3 to reciprocate. The brush layer 32 on the plate cleaning mechanism 3 is in contact with the surface of the photovoltaic panel 2. During the reciprocating motion, the surface of the photovoltaic panel 2 can be repeatedly scraped and brushed, thereby cleaning the dust and stains on its surface.
[0038] In addition, the elastic mounting frame 4 can apply a pulling force to the panel cleaning mechanism 3 so that it can always maintain a close fit with the surface of the photovoltaic panel 2, thereby ensuring the cleaning effect of the panel cleaning mechanism 3. Specifically, the tensioning spring 45 is always in a compressed state and can continuously provide a thrust to make the sliding coupling 42 slide down, thereby pulling the panel cleaning mechanism 3 installed on the sliding coupling 42 downward, so that the panel cleaning mechanism 3 is in close fit with the surface of the photovoltaic panel 2.
[0039] Finally, it should be noted that the above embodiments are merely examples for the purpose of illustrating the present invention and are not intended to limit the embodiments. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to provide an exhaustive list of all possible embodiments. However, any obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.
Claims
1. A prefabricated cabin substation with photovoltaic power generation auxiliary power supply, characterized in that: include: A prefabricated cabin body (1) is provided with a plurality of inclined photovoltaic panels (2) on its cabin roof; A panel cleaning mechanism (3) is provided on the upper surface of the photovoltaic panel (2) and is used to clean the surface of the photovoltaic panel (2); An elastic mounting frame (4) is slidably arranged on the lower side of the photovoltaic power generation panel (2), and its two ends are drivingly connected to the two ends of the panel cleaning mechanism (3); A driving mechanism (5) for driving the elastic mounting frame (4) to reciprocate; The plate cleaning mechanism (3) comprises a cleaning scraper (31), the upper end surface of which is detachably connected to a brush layer (32) that adheres to the surface of the photovoltaic power generation panel (2), and the two ends of the cleaning scraper (31) are fixedly connected to connecting slides (33).
2. The prefabricated cabin substation with photovoltaic power generation auxiliary power supply according to claim 1, characterized in that: The elastic mounting frame (4) includes a transmission slide (41), and through grooves are provided at both ends of the transmission slide (41). A sliding coupling (42) is slidably provided in the groove, and a retaining ring (43) is fixedly provided on the upper part of the sliding coupling (42). The connecting slide (33) is sleeved on the upper side of the sliding coupling (42) and contacts the retaining ring (43). In addition, a locking wheel (44) is threadedly connected to the top end of the connecting slide (33).
3. The prefabricated cabin substation with photovoltaic power generation auxiliary power supply according to claim 2, characterized in that: The lower part of the sliding coupling (42) is sleeved with a tension spring (45), and the bottom end of the sliding coupling (42) is fixedly connected with an anti-slip end piece (46), wherein the two ends of the tension spring (45) are fixedly connected to the transmission slide (41) and the anti-slip end piece (46) respectively.
4. The prefabricated cabin substation with photovoltaic power generation auxiliary power supply according to claim 2, characterized in that: The driving mechanism (5) comprises a motor driving portion (51), the output end of which is connected to a transmission screw (52); a threaded barrel (411) is fixedly provided in the middle of the transmission slide (41); the transmission screw (52) passes through the threaded barrel (411) and is threadedly connected thereto; and the end of the transmission screw (52) is rotatably connected to a connecting piece on the photovoltaic power generation panel (2).
5. The prefabricated cabin substation with photovoltaic power generation auxiliary power supply according to claim 2, characterized in that: Two symmetrically arranged guide rods (53) are fixedly provided on the upper end surface of the photovoltaic power generation panel (2), and guide cylinders (412) are fixedly provided on both sides of the transmission slide (41), wherein the guide cylinders (412) are slidably sleeved on the guide rods (53).
6. The photovoltaic power generation auxiliary power supply prefabricated cabin substation according to claim 1, characterized in that: The photovoltaic power generation panel (2) comprises a supporting frame (21), which is fixedly mounted on the roof of the prefabricated cabin body (1) via supporting legs (24) arranged at four corners, and a photovoltaic panel (22) is arranged inside the supporting frame, and a high-transmittance glass cover (23) is provided on the photovoltaic panel (22).
7. The photovoltaic power generation auxiliary power supply prefabricated cabin substation according to claim 4, characterized in that: The motor drive unit (51) comprises a waterproof housing (511) fixedly mounted on a support frame (21), a drive motor (512) being arranged inside the waterproof housing (511), a closed cover plate (513) being tightly connected to the support frame (21) being provided on the upper cover of the waterproof housing (511), and an overhead support leg (514) being fixedly provided on the lower end surface of the waterproof housing (511).
8. The photovoltaic power generation auxiliary power supply prefabricated cabin substation according to claim 3, characterized in that: When the butt ring (43) contacts the transmission slide (41), the tension spring (45) is still in a compressed state.
Citation Information
Patent Citations
Photovoltaic prefabricated cabin
CN213449632U