Reaction kettle for synthesizing active ingredients of natural products
By installing scrapers in the tea polyphenol reactor and improving the top cover sealing structure, the problem of raw material adhesion and cleaning was solved, efficient mixing and cleaning were achieved, and the tea polyphenol production efficiency and reactor adaptability were improved.
Patent Information
- Application Number
- CN202422501186.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In the existing tea polyphenol production reactor, raw materials tend to adhere to the inside of the device during the mixing process, making cleaning difficult, resulting in raw material waste and shortening the service life of the reactor.
A scraper is installed on the outer wall of the stirring rod. Combined with the sealed connection structure between the top cover and the reactor body, the scraper is used to clean the adhesive in the reactor and the mixture is efficiently discharged through the discharge barrel.
Effectively clean the adhesive inside the kettle, reduce the waste of raw materials, improve the efficiency and adaptability of the kettle, and ensure the functional diversity of the kettle.
Smart Images

Figure CN223404916U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical direction of tea polyphenol production, and specifically relates to a reaction kettle for synthesizing effective components of natural products. Background Art
[0002] Tea polyphenols, a general term for the polyphenols found in tea, appear as white, amorphous powders that are readily soluble in water, soluble in ethanol, methanol, acetone, and ethyl acetate, but insoluble in chloroform. Green tea contains a high concentration of tea polyphenols, accounting for 15% to 30% of its mass. The main components of tea polyphenols are six compounds: flavanones, anthocyanidins, flavonols, anthocyanidins, phenolic acids, and depsipeptides.
[0003] Furthermore, the production of tea polyphenols requires the extraction of their essence, and tea polyphenol extraction requires the mixing of multiple raw materials. Typically, reactors have a simple internal structure, and simply mix the multiple raw materials for tea polyphenol extraction. After mixing, the raw materials adhere to the interior of the device, making it difficult to clean the interior of the reactor. This results in waste of raw materials for tea polyphenol extraction and affects the reactor's usability over time, reducing its practicality and failing to meet the requirements for tea polyphenol extraction reactors. This phenomenon has become a pressing issue for researchers in this field. Utility Model Content
[0004] The purpose of the utility model is to provide a reactor for synthesizing the effective components of natural products in accordance with the existing device, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the present utility model provides the following technical solutions: a reactor for synthesizing effective ingredients of natural products, comprising a reactor body, a top cover installed on the top of the reactor body, a motor installed on the top of the top cover, the output shaft of the motor movably connected to a transmission shaft through a coupling, a connecting plate installed on the inner wall of the reactor body, one end of the transmission shaft passes through the top of the connecting plate and extends to the bottom of the connecting plate, one end of the transmission shaft is movably connected to a stirring shaft, a stirring rod is installed on the outer wall of the stirring shaft, and a scraper is installed on one end of the stirring rod.
[0006] A mounting groove is provided at the bottom of the reactor body, a mounting block is installed inside the mounting groove, a discharge cylinder is installed at the bottom of the mounting block, a connecting shaft is installed at the bottom of the discharge cylinder, a sliding cover is installed on the outer wall of the connecting shaft, and a base is installed on the outer wall of the reactor body.
[0007] The utility model further describes that a connecting frame is installed on the outer wall of the reactor body, a positioning plate is installed on the bottom of the top cover, and a positioning groove is opened on the top of the connecting frame, which is consistent with the shape and size of the positioning plate, and the top cover is installed and connected to the connecting frame through the positioning plate and the positioning groove.
[0008] The utility model further describes that a slide groove is provided on the top of the top cover, and a slider is installed inside the slide groove, and a dustproof plate is installed on the top of the slider, and there are two dustproof plates, and both dustproof plates are slidably connected to the top cover through the slide groove and the slider.
[0009] The present invention further describes that a feed port is provided on the top of the top cover, and the shape and size of the feed port are smaller than the shape and size of the dustproof plate, and there are two feed ports.
[0010] The present invention further illustrates that there are six stirring rods, and the six stirring rods are evenly distributed in a ring shape on the outer wall of the stirring shaft, and one end of the six stirring rods is engaged with the scraper.
[0011] The present invention further illustrates that the shape and size of the outer wall of the scraper are consistent with the shape of the inner wall of the reactor body, and there are six scrapers, and connecting plates are provided between the six scrapers.
[0012] The present invention further describes that the diameter of the sliding cover plate matches the diameter of the bottom of the discharge barrel, and the sliding cover plate is rotatably connected to the discharge barrel through a connecting shaft.
[0013] Compared with the prior art, the beneficial effects achieved by the present invention are:
[0014] (1) A scraper is installed on the outer wall of the stirring rod and is attached to the interior of the reactor body. When the stirring rod is stirring, the scraper can be used to scrape off the adhesive inside the reactor body. This achieves that during the process of mixing the tea polyphenol raw materials in the reactor body, the mixture inside the reactor body can be effectively cleaned by the scraper, thereby preventing a large amount of the mixture from being contaminated inside the reactor body. This solves the problem that the internal structure of a general reactor is simple and only multiple raw materials for tea polyphenol extraction are simply mixed. After the mixing is completed, the raw materials will be adhered to the inside of the device, making it difficult to clean the inside of the reactor, resulting in waste of tea polyphenol extraction raw materials and affecting the use of the reactor after a long time, thereby reducing the practicality of the reactor. The efficiency of the reactor for synthesizing the effective components of natural products is improved.
[0015] (2) By installing a top cover on the top of the reactor body, the top cover and the reactor body are connected by a positioning plate, which improves the sealing of the connection between the top cover and the reactor body, and realizes that the reactor for synthesizing the effective ingredients of natural products has the function of stirring and mixing well, solves the problem of simple structure and single functionality of general tea polyphenol extraction reactors, and improves the adaptability of the reactor for synthesizing the effective ingredients of natural products. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0017] Figure 1 Schematic diagram of the overall structure of the embodiment;
[0018] Figure 2 It is a schematic structural diagram of the discharge barrel of the embodiment;
[0019] Figure 3 This is a diagram showing the internal structure of the reactor body of the embodiment;
[0020] Figure 4 Schematic diagram of the top cover structure of the embodiment;
[0021] Figure 5 Schematic diagram of the connection structure of the scraper, connecting plate and stirring rod in the embodiment.
[0022] In the figure: 1. Motor; 2. Drive shaft; 3. Dustproof plate; 4. Top cover; 5. Slide groove; 6. Slider; 7. Connecting frame; 8. Reactor body; 9. Base; 10. Discharge barrel; 11. Sliding cover; 12. Connecting shaft; 13. Connecting plate; 14. Positioning plate; 15. Stirring shaft; 16. Scraper; 17. Connecting plate; 18. Stirring rod; 19. Mounting groove; 20. Mounting block; 21. Feed inlet. DETAILED DESCRIPTION
[0023] The following is a non-limiting detailed description of the technical solution of the present invention in conjunction with preferred embodiments and their accompanying drawings. Obviously, the described embodiments are only a portion of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0024] See also Figure 1-5 As shown, a reactor for synthesizing effective ingredients of natural products includes a reactor body 8, a top cover 4 is installed on the top of the reactor body 8, a motor 1 is installed on the top of the top cover 4, the output shaft of the motor 1 is movably connected to the transmission shaft 2 through a coupling, a connecting plate 13 is installed on the inner wall of the reactor body 8, one end of the transmission shaft 2 passes through the top of the connecting plate 13 and extends to the bottom of the connecting plate 13, one end of the transmission shaft 2 is movably connected to a stirring shaft 15, the outer wall of the stirring shaft 15 is installed with a stirring rod 18, and one end of the stirring rod 18 is installed with a scraper 16.
[0025] A mounting groove 19 is provided at the bottom of the reactor body 8, a mounting block 20 is installed inside the mounting groove 19, a discharge cylinder 10 is installed at the bottom of the mounting block 20, a connecting shaft 12 is installed at the bottom of the discharge cylinder 10, a sliding cover plate 11 is installed on the outer wall of the connecting shaft 12, and a base 9 is installed on the outer wall of the reactor body 8.
[0026] During operation, the motor 1 is started first, and the motor 1 drives the transmission shaft 2 to rotate the stirring shaft 15. The stirring shaft 15 drives the scraper 16 and the stirring rod 18 to rotate inside the reactor body 8. The dustproof plate 3 is slid to both sides through the chute 5 and the slider 6, and the tea polyphenol extraction raw material is poured into the interior of the reactor body 8 through the feed port 21. The tea polyphenol raw material is stirred and mixed by the rotating scraper 16 and the stirring rod 18. During the rotation process, the scraper 16 can effectively scrape off the adhesive on the inner wall of the reactor body 8. After the mixing is completed, the tea polyphenol falls downward through the discharge barrel 10. The sliding cover plate 11 is rotated by the connecting shaft 12 to take the tea polyphenol downward, thereby completing the work.
[0027] In this embodiment, a connecting frame 7 is installed on the outer wall of the reactor body 8, a positioning plate 14 is installed on the bottom of the top cover 4, and a positioning groove is opened on the top of the connecting frame 7, which is consistent with the shape and size of the positioning plate 14. The top cover 4 is installed and connected to the connecting frame 7 through the positioning plate 14 and the positioning groove. The positioning plate 14 provided can play a more sealing role in the connection between the reactor body 8 and the top cover 4.
[0028] In this embodiment, a slide groove 5 is provided on the top of the top cover 4, and a slider 6 is installed inside the slide groove 5, and a dustproof plate 3 is installed on the top of the slider 6, and two dustproof plates 3 are provided, and the two dustproof plates 3 are slidably connected to the top cover 4 through the slide groove 5 and the slider 6. By installing the top cover 4 on the top of the reactor body 8, the top cover 4 and the reactor body 8 are connected through the positioning plate 14, which improves the sealing of the connection between the top cover 4 and the reactor body 8, and realizes that the reactor for synthesizing the effective ingredients of natural products has the function of stirring and mixing well, solves the problems of simple structure and single functionality of general tea polyphenol extraction reactors, and improves the adaptability of the reactor for synthesizing the effective ingredients of natural products.
[0029] In this embodiment, a feed port 21 is provided at the top of the top cover 4, and the shape and size of the feed port 21 are smaller than the shape and size of the dustproof plate 3, and there are two feed ports 21. The two feed ports 21 can speed up the feeding of tea polyphenols raw materials, and the top cover 4 can effectively prevent dust from entering the feed port 21.
[0030] In this embodiment, there are six stirring rods 18, and the six stirring rods 18 are evenly distributed on the outer wall of the stirring shaft 15 in an annular shape, and one end of the six stirring rods 18 is engaged with the scraper 16. By installing the scraper 16 on the outer wall of the stirring rod 18 and attaching the scraper 16 to the interior of the reactor body 8, the scraper 16 can be used to scrape off the adhesive inside the reactor body 8 when the stirring rod 18 is stirring. This achieves that during the process of mixing the tea polyphenol raw materials in the reactor body 8 of the reactor for synthesizing the effective ingredients of natural products, the scraper 16 can effectively clean the mixture inside, thereby preventing a large amount of the mixture from being contaminated into the interior of the reactor body 8. This solves the problem that the internal structure of a general reactor is simple, and multiple raw materials for tea polyphenol extraction are simply mixed. After the mixing is completed, the raw materials will adhere to the inside of the device, making it difficult to clean the inside of the reactor, resulting in waste of tea polyphenol extraction raw materials and affecting the use of the reactor over a long period of time, thereby reducing the practicality of the reactor, and improving the efficiency of the reactor for synthesizing the effective ingredients of natural products.
[0031] In this embodiment, the shape and size of the outer wall of the scraper 16 are consistent with the shape of the inner wall of the reactor body 8, and there are six scrapers 16, and a connecting plate 17 is provided between the six scrapers 16. The six scrapers 16 can be connected by the provided connecting plate 17, and the six scrapers 16 can be taken out at the same time using the connecting plate 17 for easy use.
[0032] In this embodiment, the diameter of the sliding cover 11 matches the diameter of the bottom of the discharge barrel 10, and the sliding cover 11 is rotatably connected to the discharge barrel 10 through the connecting shaft 12. The position of the sliding cover 11 can be rotated by the provided connecting shaft 12, which can control the discharge of the material inside the discharge barrel 10.
[0033] In summary, during the process of mixing tea polyphenol raw materials in the reactor body 8, the scraper 16 can effectively clean the mixture inside the reactor body 8 to prevent the mixture from being contaminated with a large amount of the interior of the reactor body 8. This solves the problem that the internal structure of a general reactor is single and simply mixes multiple raw materials for tea polyphenol extraction. After the mixing is completed, the raw materials will stick to the inside of the device, making it difficult to clean the inside of the reactor, resulting in waste of tea polyphenol extraction raw materials and affecting the use of the reactor after a long time, reducing the practicality of the reactor and improving the efficiency of the reactor for synthesizing effective ingredients of natural products.
[0034] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
[0035] Finally, it should be pointed out that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the above embodiments, or that some of the technical features may be replaced with equivalents. Such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A reactor for synthesizing effective ingredients of natural products, comprising a reactor body (8), characterized in that: A top cover (4) is installed on the top of the reactor body (8), a motor (1) is installed on the top of the top cover (4), an output shaft of the motor (1) is movably connected to a transmission shaft (2) through a coupling, a connecting plate (13) is installed on the inner wall of the reactor body (8), one end of the transmission shaft (2) passes through the top of the connecting plate (13) and extends to the bottom of the connecting plate (13), one end of the transmission shaft (2) is movably connected to a stirring shaft (15), a stirring rod (18) is installed on the outer wall of the stirring shaft (15), and a scraper (16) is installed on one end of the stirring rod (18); The bottom of the reactor body (8) is provided with a mounting groove (19), the interior of the mounting groove (19) is provided with a mounting block (20), the bottom of the mounting block (20) is provided with a discharge barrel (10), the bottom of the discharge barrel (10) is provided with a connecting shaft (12), the outer wall of the connecting shaft (12) is provided with a sliding cover plate (11), and the outer wall of the reactor body (8) is provided with a base (9).
2. The reactor for synthesizing the active ingredient of a natural product according to claim 1, characterized in that: A connecting frame (7) is installed on the outer wall of the reactor body (8), a positioning plate (14) is installed on the bottom of the top cover (4), and a positioning groove whose shape and size match those of the positioning plate (14) is opened on the top of the connecting frame (7), and the top cover (4) is installed and connected to the connecting frame (7) through the positioning plate (14) and the positioning groove.
3. The reactor for synthesizing the active ingredient of a natural product according to claim 1, characterized in that: A sliding groove (5) is provided on the top of the top cover (4), and a slider (6) is installed inside the sliding groove (5), and a dustproof plate (3) is installed on the top of the slider (6). There are two dustproof plates (3), and both dustproof plates (3) are slidably connected to the top cover (4) through the sliding groove (5) and the slider (6).
4. The reactor for synthesizing the active ingredient of natural products according to claim 1, characterized in that: A feed port (21) is provided on the top of the top cover (4), and the shape and size of the feed port (21) are smaller than the shape and size of the dustproof plate (3), and there are two feed ports (21).
5. The reactor for synthesizing the active ingredient of natural products according to claim 1, characterized in that: The number of the stirring rods (18) is six, and the six stirring rods (18) are evenly distributed in a ring shape on the outer wall of the stirring shaft (15), and one end of the six stirring rods (18) is engaged with the scraper (16).
6. The reactor for synthesizing active ingredients of natural products according to claim 1, characterized in that: The shape and size of the outer wall of the scraper (16) are consistent with the shape of the inner wall of the reactor body (8), and there are six scrapers (16), and connecting plates (17) are provided between the six scrapers (16).
7. The reactor for synthesizing the active ingredient of natural products according to claim 1, characterized in that: The diameter of the sliding cover plate (11) matches the diameter of the bottom of the discharge barrel (10), and the sliding cover plate (11) is rotatably connected to the discharge barrel (10) via a connecting shaft (12).