Chemical tray capable of adjusting gas-liquid ratio
By introducing the design of fixed tube, support frame, air bag and sliding groove on the chemical tower tray, the problem of chemical tower tray being unable to adjust the gas-liquid ratio is solved, and the sufficiency and adaptability of gas-liquid flow are achieved.
Patent Information
- Application Number
- CN202422873502.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-22
AI Technical Summary
Existing chemical tower trays cannot automatically adjust the gas-liquid ratio, resulting in insufficient gas-liquid flow and inability to adapt to changes in gas pressure.
The design of fixed cylinder, support frame, airbag, connecting plate and sliding groove makes the airbag expand or contract when the air pressure changes, driving the valve cover and valve leg to move, automatically adjusting the gas-liquid ratio and ensuring sufficient mixing of gas and liquid.
It realizes automatic adjustment of gas-liquid ratio, ensures the adequacy of gas-liquid flow, and adapts to different gas pressure conditions.
Smart Images

Figure CN223404947U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tower trays, in particular to a chemical tower tray with adjustable gas-liquid ratio. Background Art
[0002] A tower tray is the primary component in a plate tower that provides a space for gas-liquid mass and heat transfer. It allows for close heat and mass exchange between two fluid phases to separate the components of a liquid or gas mixture. It primarily consists of a gas-liquid contact element (such as a float valve, bubble cap, or sieve hole), a liquid receiving tray, an overflow weir, downcomers (or downcomers), tray supports, and fasteners. When the tower diameter is small, each tray is a single piece, known as a monolithic tray. As one of the primary components of a plate tower, the tray facilitates heat and mass transfer. The tray consists of the tray, downcomers, overflow weirs, fasteners, and supports.
[0003] The existing chemical tower trays are not convenient for automatically adjusting the gas-liquid ratio. Due to the different changes in gas pressure, it is not convenient to change the tower tray with the changes in gas phase, which leads to insufficient gas-liquid flow. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a chemical tower tray with adjustable gas-liquid ratio.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a chemical tower plate with adjustable gas-liquid ratio, comprising a tower plate body, a valve hole is provided on the surface of the tower plate body, a valve cover is provided on the surface of the valve hole, a valve leg is provided at the bottom of the valve cover, an air hole is provided on the surface of the valve leg, a support frame is provided inside the valve hole, a fixing cylinder is provided at the end of the support frame, an air bag is provided inside the fixing cylinder, a connecting plate is provided at the end of the air bag, a support frame is provided on the side of the connecting plate, and a sliding groove is provided on the surface of the fixing cylinder.
[0006] Preferably, a liquid receiving trough is provided on the surface of the tray body, and a liquid downcomer is provided on the surface of the tray body.
[0007] Preferably, an overflow weir is provided on the surface of the tray body, and the overflow weir is adapted to the downcomer.
[0008] Preferably, a limit block is provided on the surface of the valve leg, and three limit blocks are arranged in a circular array.
[0009] Preferably, a plurality of valve holes are arranged linearly and equidistantly, and the shape of the valve hole is adapted to the shape of the valve leg.
[0010] Preferably, the support frame is slidably connected to the sliding groove, and the support frame is adapted to the sliding groove.
[0011] Preferably, the end of the support frame is fixedly connected to the interior of the valve cover, and a plurality of air holes are provided in a linear array.
[0012] Beneficial effects
[0013] In the utility model, a fixed cylinder, a support frame, an airbag, a connecting plate and a sliding groove are adopted. When the pressure and flow of the gas phase are large, the airbag becomes inflated, and the expansion of the airbag is used to squeeze the connecting plate, thereby driving the support frame to slide upward in the sliding groove, causing the valve cover and the valve leg to move upward, so that the gas phase flows upward from the gap between the air hole and the valve leg, and slowly mixes with the liquid phase. When the air pressure is low, the airbag contracts, driving the valve cover and the valve leg to slide downward, which is convenient for automatically adjusting the gas-liquid ratio and ensuring sufficient gas-liquid flow. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is an axonometric view of the present utility model;
[0015] Figure 2 It is a bottom view of the utility model;
[0016] Figure 3 This is an exploded view of the valve leg and the fixing cylinder of the utility model;
[0017] Figure 4 It is a cross-sectional view of the valve leg and the fixing cylinder of the present utility model.
[0018] Legend:
[0019] 1. Tower tray body; 2. Liquid receiving tank; 3. Valve cover; 4. Overflow weir; 5. Valve hole; 6. Liquid downcomer; 7. Valve leg; 8. Air hole; 9. Limit block; 10. Fixing cylinder; 11. Support frame; 12. Air bag; 13. Connecting plate; 14. Sliding groove. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.
[0021] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment one:
[0023] Reference Figure 1-4A chemical tower tray with adjustable gas-liquid ratio includes a tower tray body 1, a liquid receiving trough 2 is provided on the surface of the tower tray body 1, a liquid downtrough 6 is provided on the surface of the tower tray body 1, the liquid phase enters the liquid receiving trough 2 of the next tower tray body 1 through the liquid downtrough 6, an overflow weir 4 is provided on the surface of the tower tray body 1, the overflow weir 4 is adapted to the liquid downtrough 6, and the overflow weir 4 ensures that the liquid phase has a certain height on the tower tray body 1, a valve hole 5 is provided on the surface of the tower tray body 1, a plurality of valve holes 5 are arranged in a linear and equidistant manner, and the shape of the valve hole 5 is adapted to the shape of the valve leg 7, the float valve moves up and down through the valve hole 5, a valve cover 3 is provided on the surface of the valve hole 5, a valve leg 7 is provided at the bottom of the valve cover 3, and the surface of the valve leg 7 A limit block 9 is provided, and three limit blocks 9 are arranged in a circular array. The limit block 9 prevents the float valve from separating from the tower plate body 1 when it moves upward. An air hole 8 is provided on the surface of the valve leg 7, and the gas phase flows upward through the air hole 8. A support frame 11 is provided inside the valve hole 5, and a fixed cylinder 10 is provided at the end of the support frame 11. An air bag 12 is fixed by the support frame 11 and the fixed cylinder 10. The interior of the fixed cylinder 10 is provided with an air bag 12, and a connecting plate 13 is provided at the end of the air bag 12. A support frame 11 is provided on the side of the connecting plate 13. The end of the support frame 11 is fixedly connected to the inside of the valve cover 3, and a sliding groove 14 is provided on the surface of the fixed cylinder 10. The support frame 11 is slidably connected in the sliding groove 14.
[0024] When the air flow flows from bottom to top, when the pressure and flow of the gas phase are large, the airbag 12 becomes inflated, and the expansion of the airbag 12 is used to squeeze the connecting plate 13, thereby driving the support frame 11 to slide upward in the sliding groove 14, causing the valve cover 3 and the valve leg 7 to move upward, so that the gas phase flows upward from the gap between the air hole 8 and the valve leg 7, and slowly mixes with the liquid phase. When the air pressure is low, the airbag 12 contracts, causing the connecting plate 13 to drive the support frame 11 to move downward on the sliding groove 14, driving the valve cover 3 and the valve leg 7 to slide downward, thereby facilitating automatic adjustment of the gas-liquid ratio and ensuring sufficient gas-liquid flow. Specific embodiment two:
[0026] Reference Figure 1-4 On the premise of meeting the above structure, the fixed connection between the valve leg 7 and the valve cover 3 can be replaced with a clip-on connection, which makes it easier for personnel to replace the appropriate valve leg 7 according to actual conditions and improves practicality.
[0027] In summary:
[0028] 1. The fixed cylinder 10, support frame 11, airbag 12, connecting plate 13 and sliding groove 14 are used to achieve that when the pressure and flow of the gas phase are large, the airbag 12 becomes expanded, and the expansion of the airbag 12 is used to squeeze the connecting plate 13, thereby driving the support frame 11 to slide upward in the sliding groove 14, so that the valve cover 3 and the valve leg 7 move upward, so that the gas phase flows upward from the gap between the air hole 8 and the valve leg 7, and slowly mixes with the liquid phase. When the air pressure is low, the airbag 12 contracts, driving the valve cover 3 and the valve leg 7 to slide downward, so as to automatically adjust the gas-liquid ratio and ensure sufficient gas-liquid flow.
[0029] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0030] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A chemical tower tray with adjustable gas-liquid ratio, comprising a tower tray body (1), characterized in that: A valve hole (5) is provided on the surface of the tray body (1), a valve cover (3) is provided on the surface of the valve hole (5), a valve leg (7) is provided at the bottom of the valve cover (3), an air hole (8) is provided on the surface of the valve leg (7), a support frame (11) is provided inside the valve hole (5), a fixing cylinder (10) is provided at the end of the support frame (11), an air bag (12) is provided inside the fixing cylinder (10), a connecting plate (13) is provided at the end of the air bag (12), a support frame (11) is provided on the side of the connecting plate (13), and a sliding groove (14) is provided on the surface of the fixing cylinder (10).
2. The chemical tower tray with adjustable gas-liquid ratio according to claim 1, characterized in that: A liquid receiving trough (2) is provided on the surface of the tray body (1), and a liquid downcomer (6) is provided on the surface of the tray body (1).
3. The chemical tower tray with adjustable gas-liquid ratio according to claim 1, characterized in that: An overflow weir (4) is provided on the surface of the tower tray body (1), and the overflow weir (4) is adapted to the downcomer (6).
4. The chemical tower tray with adjustable gas-liquid ratio according to claim 1, characterized in that: A limiting block (9) is provided on the surface of the valve leg (7), and three limiting blocks (9) are arranged in a circular array.
5. The chemical tower tray with adjustable gas-liquid ratio according to claim 1, characterized in that: A plurality of valve holes (5) are arranged in a linear and equidistant manner, and the shape of the valve holes (5) is adapted to the shape of the valve legs (7).
6. The chemical tower tray with adjustable gas-liquid ratio according to claim 1, characterized in that: The support frame (11) is slidably connected to the sliding groove (14), and the support frame (11) is adapted to the sliding groove (14).
7. The chemical tower tray with adjustable gas-liquid ratio according to claim 1, characterized in that: The end of the support frame (11) is fixedly connected to the interior of the valve cover (3), and a plurality of air holes (8) are provided in a linear array.