Crushing device for electrolytic manganese

The combination of a jaw crusher and a grinding mill, combined with a centrifugal separator and a feeding fan, solves the problems of particle size control and dust in the electrolytic manganese pulverization process, and realizes an efficient and environmentally friendly pulverization process.

CN223405076UActive Publication Date: 2025-10-03JINGXI XINYUAN MANGONESE CO LTD
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Patent Information

Application Number
CN202422729124.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-09
Publication Date
2025-10-03
Estimated Expiration
2034-11-09

AI Technical Summary

Technical Problem

Existing electrolytic manganese crushing devices cannot effectively control the particle size, and the grinding process produces a large amount of dust, which is harmful to health and the environment.

Method used

A jaw crusher is used to initially crush the electrolytic manganese blocks, which are then transported to the grinding mill via an elevator and belt conveyor. A centrifugal separator and a feed fan are used to separate the dust, which is then finely crushed by a grinding roller and an inclined blade assembly to achieve environmentally friendly powder collection.

Benefits of technology

The uniform crushing of electrolytic manganese is achieved, the particle size control effect is improved, dust pollution is reduced, and the cleanliness of the working environment and product quality are guaranteed.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crushing device for electrolytic manganese, which relates to the technical field of electrolytic manganese crushing and comprises a jaw crusher, an elevator is mounted at the discharge end of the jaw crusher in a matched manner, and a storage hopper is arranged at the discharge port of the elevator; the tail end of the belt conveyor is located at a feeding port of the flour mill, the top of the flour mill is connected with the centrifugal separator through a material pumping pipe, and the centrifugal separator is further connected with the feeding fan through a negative pressure pipe; bulk electrolytic manganese is crushed by using a jaw crusher, the crushed electrolytic manganese is conveyed to a storage hopper by using an elevator, then the electrolytic manganese is released to a belt conveyor through the storage hopper, and the electrolytic manganese is conveyed to a pulverizer by using the belt conveyor to be pulverized; when the feeding fan works, negative pressure capacity can be provided for the centrifugal separator, so that dust can be pumped out of the pulverizer, separation of air and electrolytic manganese powder is achieved under the cooperation of the centrifugal separator, and the electrolytic manganese pulverizing device is even in electrolytic manganese pulverizing and good in effect.
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Description

Technical Field

[0001] The utility model specifically relates to the technical field of electrolytic manganese pulverization, in particular to a pulverization device for electrolytic manganese. Background Art

[0002] Some applications, such as manufacturing high-precision manganese alloys or using it as a raw material for certain chemical reactions, require electrolytic manganese to have a specific particle size. Crushed electrolytic manganese allows for better mixing with other raw materials, improving product quality. For example, in the production of manganese-based materials for the electronics industry, fine electrolytic manganese particles help ensure consistent material properties.

[0003] Chinese patent publication number CN 208878709 U provides a ball mill specifically for electrolytic manganese crushing, comprising a housing with a discharge port formed below the housing; a rotating drum connected to the housing via a bearing shaft; one end of the rotating drum is connected to a screw feeder via a shaft connection; the other end is connected to a magnetic transmission device, which is connected to a motor; the magnetic transmission device includes a housing; an input shaft connected to the rotating drum is mounted within the housing; the input shaft is connected to a passive rotor; and a plurality of passive magnetic strips are evenly mounted on the passive rotor from the top.

[0004] When the electrolytic manganese crushing ball mill described in the aforementioned patent crushes electrolytic manganese, simple grinding cannot guarantee the particle size of the electrolytic manganese. Furthermore, electrolytic manganese has a high hardness, with a Mohs hardness of approximately 4. This hardness gives it a certain degree of wear resistance and deformation resistance at room temperature. The single-stage grinding method in the aforementioned patent does not allow for a good grinding process of the electrolytic manganese. Furthermore, grinding electrolytic manganese in a ball mill generates a large amount of dust, which, if not effectively handled, can be harmful to the health of operators and the environment. Utility Model Content

[0005] The purpose of this utility model is to provide a crushing device for electrolytic manganese. For larger pieces of electrolytic manganese, a jaw crusher is used for preliminary crushing. Through the periodic movement of the movable jaw and the static jaw, the electrolytic manganese blocks entering the crushing chamber are subjected to forces such as squeezing and splitting, thereby breaking them into smaller pieces. The large crushing ratio can quickly crush large pieces of electrolytic manganese into medium-sized particles. The medium-sized electrolytic manganese particles are then further crushed by a grinder and collected by a centrifugal separator to avoid the generation of dust, thereby ensuring the environmental protection effect of the equipment. In this way, the technical problems raised in the above-mentioned background technology are solved.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A pulverizing device for electrolytic manganese, comprising

[0008] A jaw crusher, the discharge end of which is equipped with an elevator, and a storage hopper is provided at the discharge port of the elevator; the storage hopper is located above the belt conveyor and is fixed to the prefabricated foundation through a bracket;

[0009] The end of the belt conveyor is located at the feed inlet of the grinding mill, and is connected to the centrifugal separator through a suction pipe at the top of the grinding mill, and the centrifugal separator is also connected to the feeding fan through a negative pressure pipe; the feeding fan is installed in conjunction with the grinding mill, and a discharge pipe is vertically connected above the air outlet of the feeding fan; the upper end of the discharge pipe is connected to the storage tank.

[0010] As a further technical solution of the present invention, the extraction pipe is connected to the feed nozzle at the upper end of the centrifugal separator; and the negative pressure pipe is cooperatively connected to the air inlet end of the feeding fan.

[0011] As a further technical solution of the present invention, the grinding mill includes a grinding mill shell, a grinding roller assembly is provided inside the grinding mill shell, a rotating disk is provided in the middle of the grinding roller assembly, and a plurality of grinding rollers are movably connected to the outside of the rotating disk through a rotating shaft, and the grinding rollers rotate in contact with the grinding ring; wherein the grinding ring is fixed to the grinding mill shell.

[0012] As a further technical solution of the present invention, an oblique scraper is provided below the grinding roller assembly. There are multiple oblique scrapers, which are arranged in a circular array and installed on the outside of the turntable.

[0013] As a further technical solution of the present invention, the rotating disk and the turntable are installed in cooperation on the transmission shaft, the transmission shaft is installed in cooperation with the feeding bottom shell through a bearing, and the lower end of the transmission shaft is connected to the grinding motor through a coupling.

[0014] As a further technical solution of the present invention, the feed bottom shell is fixed to the bottom of the grinding mill housing by bolts, and the feed bottom shell is cooperatively connected to the air outlet port of the feed fan.

[0015] As a further technical solution of the present invention, a rotating shaft is connected to the top middle position of the grinding mill housing through a bearing, and a fan blade is installed at the lower end of the rotating shaft; the upper end of the rotating shaft is connected to the driving motor through a pulley and a belt.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. This utility model uses a jaw crusher to crush larger pieces of electrolytic manganese, and then uses an elevator to transfer the crushed electrolytic manganese to a storage hopper. The electrolytic manganese is then released from the storage hopper onto a belt conveyor, and then transported to a grinding mill by the belt conveyor to further crush the medium-sized electrolytic manganese.

[0018] 2. In this utility model, when the feeding fan is working, it can provide a negative pressure to the centrifugal separator, so that the dust can be extracted from the grinding mill. With the cooperation of the centrifugal separator, the separation of air and electrolytic manganese powder is achieved;

[0019] 3. In the present invention, when the feeding fan conveys the electrolytic manganese particles to the inside of the feeding bottom shell, the grinding motor drives the transmission shaft to rotate, and the oblique scraper scoops up the electrolytic manganese particles. Under the action of centrifugal force, the electrolytic manganese particles are thrown between the grinding roller assembly and the grinding ring, thereby achieving the grinding and crushing of the electrolytic manganese particles. The electrolytic manganese is crushed evenly and effectively. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural diagram of the utility model.

[0021] Figure 2 This utility model Figure 1 Schematic diagram of part of the structure.

[0022] Figure 3 This utility model Figure 2 Schematic diagram from another perspective.

[0023] Figure 4 This utility model Figure 2 main view.

[0024] Figure 5 This utility model Figure 4 AA cross-sectional view.

[0025] Figure 6 This utility model Figure 5 Enlarged schematic diagram of point B.

[0026] Figure 7 This utility model Figure 5 Enlarged schematic diagram of point C.

[0027] In the figure: 1- jaw crusher, 2- elevator, 3- storage hopper, 4- belt conveyor, 5- grinding mill, 6- feeding fan, 7- centrifugal separator, 8- extraction pipe, 9- negative pressure pipe, 10- storage tank, 11- discharge pipe, 12- prefabricated foundation;

[0028] 51- grinding mill housing, 52- grinding roller assembly, 521- rotating disc, 522- grinding roller, 53- inclined scraper, 531- rotating disc, 54- grinding motor, 55- feeding bottom shell, 56- grinding ring, 57- fan blade, 58- rotating shaft, 59- driving motor, 50- transmission shaft. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] See also Figure 1-7 In the embodiment of the present invention, a crushing device for electrolytic manganese is provided, comprising:

[0031] A jaw crusher 1 is provided with an elevator 2 at the discharge end of the jaw crusher 1, and a storage hopper 3 is provided at the discharge port of the elevator 2; the storage hopper 3 is located above the belt conveyor 4 and is fixed to a prefabricated foundation 12 by a bracket;

[0032] The end of the belt conveyor 4 is located at the feed port of the grinding mill 5, and is connected to the centrifugal separator 7 through the extraction pipe 8 at the top of the grinding mill 5, and the centrifugal separator 7 is also connected to the feeding fan 6 through the negative pressure pipe 9; the feeding fan 6 is installed in conjunction with the grinding mill 5, and a discharge pipe 11 is vertically connected above the air outlet of the feeding fan 6; the upper end of the discharge pipe 11 is connected to the storage tank 10.

[0033] By adopting the above technical solution, when crushing electrolytic manganese, larger pieces of electrolytic manganese are initially crushed by a jaw crusher 1. Through the periodic movement of the movable jaw and the static jaw, the electrolytic manganese pieces entering the crushing chamber are subjected to forces such as extrusion and splitting, thereby breaking them into smaller pieces. The crushing ratio is large, and large pieces of electrolytic manganese can be quickly crushed into medium-sized particles. The crushed electrolytic manganese is then transferred to a storage hopper 3 by an elevator 2, and then released to a belt conveyor 4 through the storage hopper 3. The belt conveyor 4 is then used to transport the electrolytic manganese to a grinding mill 5 for further crushing of the medium-sized electrolytic manganese.

[0034] The ground electrolytic manganese powder is then drawn out from the top and collected by a centrifugal separator 7 , thereby achieving both pulverization of the electrolytic manganese powder and ensuring environmental protection at the work site.

[0035] In this embodiment, the storage tank 10 is used to store small particles of electrolytic manganese, eliminating the crushing process of the jaw crusher 1; the extraction pipe 8 is connected to the feed nozzle at the upper end of the centrifugal separator 7; and the negative pressure pipe 9 is connected to the air inlet end of the feed fan 6.

[0036] By adopting the above technical solution, when the feed fan 6 is working, it can provide a negative pressure to the centrifugal separator 7, so that dust can be extracted from the mill 5. With the cooperation of the centrifugal separator 7, the separation of air and electrolytic manganese powder is achieved. Secondly, the air outlet end of the feed fan 6 blows air into the mill 5 and can form a wind force at the lower end of the discharge pipe 11, which can directly transport small particles of electrolytic manganese into the mill 5.

[0037] The coordinated use of the centrifugal separator 7 and the feeding fan 6 enables the crushing production line to form a closed loop, thereby greatly ensuring the cleanliness of the work site.

[0038] In this embodiment, the grinding mill 5 includes a grinding mill housing 51, within which a grinding roller assembly 52 is disposed. A rotating disk 521 is centrally located within the grinding roller assembly 52, and multiple grinding rollers 522 are movably connected to the exterior of the rotating disk 521 via rotating shafts. The grinding rollers rotate in contact with a grinding ring 56, which is fixed to the grinding mill housing 51. Multiple beveled scrapers 53 are disposed below the grinding roller assembly 52, arranged in a circular array on the exterior of the rotating disk 531.

[0039] Specifically, the rotating disk 521 and the rotating disk 531 are mounted on a transmission shaft 50. The transmission shaft 50 is mounted on a feed bottom housing 55 via a bearing, and the lower end of the transmission shaft 50 is connected to the grinding motor 54 via a coupling. The feed bottom housing 55 is fixed to the bottom of the mill housing 51 by bolts and is connected to the air outlet of the feed fan 6.

[0040] By adopting the above technical solution, when the feeding fan 6 transports the electrolytic manganese particles to the inside of the feeding bottom shell 55, the grinding motor 54 drives the transmission shaft 50 to rotate, and the oblique scraper 53 scoops up the electrolytic manganese particles. Under the action of centrifugal force, the electrolytic manganese particles are thrown between the grinding roller assembly 52 and the grinding ring 56, thereby achieving the grinding and crushing of the electrolytic manganese particles.

[0041] In this embodiment, a rotating shaft 58 is connected to the middle position of the top of the grinding mill housing 51 through a bearing, and a fan blade 57 is installed at the lower end of the rotating shaft 58; the upper end of the rotating shaft 58 is connected to the driving motor 59 through a pulley and a belt.

[0042] By adopting the above technical solution, after the electrolytic manganese particles are ground into powder, the drive motor 59 drives the rotating shaft 58 to rotate through the cooperation of the pulley and the belt, and the fan blades 57 exhaust air from the interior of the mill housing 51. In addition, the negative pressure of the centrifugal separator 7 cooperates to facilitate the extraction of the powder into the centrifugal separator 7 for the collection of the electrolytic manganese powder.

[0043] The working principle of the utility model is as follows: when crushing electrolytic manganese, for larger pieces of electrolytic manganese, a jaw crusher 1 is used for preliminary crushing. Through the periodic movement of the movable jaw and the static jaw, the electrolytic manganese pieces entering the crushing chamber are subjected to forces such as squeezing and splitting, thereby crushing them into smaller pieces. The crushing ratio is large, and the large pieces of electrolytic manganese can be quickly crushed into medium-sized particles. Then, the crushed electrolytic manganese is transferred to the storage hopper 3 by the elevator 2, and then released to the belt conveyor 4 through the storage hopper 3. The belt conveyor 4 is used to transport the electrolytic manganese to the grinding mill 5 for further crushing the medium-sized electrolytic manganese.

[0044] The storage tank 10 is used to store small particles of electrolytic manganese, eliminating the crushing process of the jaw crusher 1. When the feed fan 6 is working, it can provide a negative pressure to the centrifugal separator 7, so that dust can be extracted from the mill 5. With the cooperation of the centrifugal separator 7, the separation of air and electrolytic manganese powder is achieved. Secondly, the air outlet end of the feed fan 6 blows air into the mill 5, and can form a wind force at the lower end of the discharge pipe 11, which can directly transport the small particles of electrolytic manganese into the mill 5.

[0045] When the feeding fan 6 conveys the electrolytic manganese particles into the feeding bottom shell 55, the grinding motor 54 drives the transmission shaft 50 to rotate, and the oblique scraper 53 scoops up the electrolytic manganese particles. Under the action of centrifugal force, the electrolytic manganese particles are thrown between the grinding roller assembly 52 and the grinding ring 56, thereby achieving grinding and crushing of the electrolytic manganese particles.

[0046] After the electrolytic manganese particles are ground into powder, the drive motor 59 drives the rotating shaft 58 to rotate through the cooperation of the pulley and the belt, and the fan blades 57 exhaust air into the inside of the grinding mill housing 51. In addition, the negative pressure of the centrifugal separator 7 facilitates the extraction of the powder into the centrifugal separator 7 for the collection of the electrolytic manganese powder.

[0047] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0048] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A pulverizing device for electrolytic manganese, characterized in that: include A jaw crusher (1) is provided, wherein the discharge end of the jaw crusher (1) is equipped with an elevator (2), and a storage hopper (3) is provided at the discharge port of the elevator (2); the storage hopper (3) is located above the belt conveyor (4) and is fixed to a prefabricated foundation (12) via a bracket; The end of the belt conveyor (4) is located at the feed inlet of the grinding mill (5), and is connected to the centrifugal separator (7) at the top of the grinding mill (5) through a suction pipe (8), and the centrifugal separator (7) is also connected to the feeding fan (6) through a negative pressure pipe (9); the feeding fan (6) is installed in conjunction with the grinding mill (5), and a discharge pipe (11) is vertically connected above the air outlet of the feeding fan (6); the upper end of the discharge pipe (11) is connected to the storage tank (10).

2. The electrolytic manganese pulverizing device according to claim 1, characterized in that: The extraction pipe (8) is connected to the feed nozzle at the upper end of the centrifugal separator (7); and the negative pressure pipe (9) is cooperatively connected to the air inlet end of the feeding fan (6).

3. The electrolytic manganese pulverizing device according to claim 2, characterized in that: The grinding mill (5) comprises a grinding mill housing (51), a grinding roller assembly (52) is provided inside the grinding mill housing (51), a rotating disk (521) is provided in the middle of the grinding roller assembly (52), and a plurality of grinding rollers (522) are movably connected to the outside of the rotating disk (521) via a rotating shaft, and the grinding rollers rotate in contact with the grinding ring (56); The grinding ring (56) is fixed to the grinding mill housing (51).

4. The electrolytic manganese pulverizing device according to claim 3, characterized in that: An oblique scraper (53) is provided below the grinding roller assembly (52), and a plurality of oblique scrapers (53) are provided. The plurality of oblique scrapers (53) are arranged in a circular array and installed outside the rotating disk (531).

5. The electrolytic manganese pulverizing device according to claim 4, characterized in that: The rotating disk (521) and the rotating disk (531) are mounted on a transmission shaft (50). The transmission shaft (50) is mounted on a feeding bottom shell (55) through a bearing, and the lower end of the transmission shaft (50) is connected to the grinding motor (54) through a coupling.

6. The electrolytic manganese pulverizing device according to claim 5, characterized in that: The feeding bottom shell (55) is fixed to the bottom of the grinding mill housing (51) by means of bolts, and the feeding bottom shell (55) is cooperatively connected to the air outlet port of the feeding fan (6).

7. The electrolytic manganese pulverizing device according to claim 3, characterized in that: A rotating shaft (58) is connected to the middle position of the top of the grinding mill housing (51) through a bearing, and a fan blade (57) is installed at the lower end of the rotating shaft (58); the upper end of the rotating shaft (58) is connected to the driving motor (59) through a pulley and a belt.

Citation Information

Patent Citations

  • The invention discloses a special electrolytic manganese crushing ball mill

    CN208878709U