Magnetic separation device for fused quartz
By designing an adjustable fixed bracket and a movable adjustment component, the problem of insufficient versatility of the fixed-position magnetic separation mechanism in the existing technology for separating fused quartz sand of different particle sizes is solved, achieving more efficient sorting effect and convenient operation.
Patent Information
- Application Number
- CN202422685264.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the prior art, a fixed-position magnetic separation mechanism can only exert a certain strength of suction on particles of a fixed size, resulting in an inability to meet the screening requirements for particles of different sizes when separating fused quartz sand, and having low versatility.
A fused quartz magnetic separation device is designed, which includes a body, a fixed bracket, an adjustment seat, a permanent magnet and a core. The adjustable fixed bracket and the movable adjustment component allow the angle and spacing of the permanent magnet to be adjusted to adapt to the separation of fused quartz sand with different particle sizes.
The versatility of sorting fused quartz sand of different particle sizes is improved, the convenience of processing and production and the stability of operation are enhanced, and the difficulty of disassembly and assembly of permanent magnets and the maintenance cost are reduced.
Smart Images

Figure CN223405100U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fused quartz sand, in particular to a fused quartz magnetic separation device. Background Art
[0002] Quartz sand is a hard, wear-resistant, and chemically stable silicate mineral. It is an important industrial mineral raw material, widely used in industries such as glass, casting, ceramics, refractory materials, ferrosilicon smelting, metallurgical flux, metallurgy, construction, chemicals, plastics, rubber, and abrasives. However, in existing technologies, the quality of quartz products made from hot-melted quartz sand is seriously affected by the presence of elemental impurities and fluid impurities.
[0003] Fused quartz is an amorphous (glassy) form of silicon oxide (quartz, silica). It is a typical glass with a long-range disordered atomic structure. Its high operating temperature and low thermal expansion coefficient are achieved through cross-linking in its three-dimensional structure. Fused quartz melts at approximately 1713°C, has low thermal conductivity, and has one of the lowest thermal expansion coefficients of any refractory material, resulting in extremely high thermal shock resistance. Consequently, fused quartz mold shells rarely crack due to temperature fluctuations during firing and pouring, making it an ideal refractory for investment casting. It can be used as a refractory for topcoats or backcoats, as well as a material for sanding. Fused quartz can partially or completely improve mold performance. Its low thermal expansion coefficient helps prevent cracking and deformation during the dewaxing and firing processes, ensuring dimensional stability in the casting. Fused quartz's high purity ensures excellent coating stability and improves the mold shell's high-temperature creep resistance.
[0004] Currently, when processing quartz on the market, magnetic separation and screening are usually performed on the fused quartz after crushing. However, the fixed-position magnetic separation mechanism can only exert a certain suction force on particles of a fixed size, thereby separating the fixed-size fused quartz. Since the crushing process of the fused quartz produces quartz sand of different particle sizes, the versatility of the separation process is low and it cannot meet the requirements of magnetic separation and screening of particles of different sizes. Therefore, a fused quartz magnetic separation device is proposed. Utility Model Content
[0005] (1) Technical problems solved
[0006] In view of the shortcomings of the existing technology, the utility model provides a fused quartz magnetic separation device to solve the following problems.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fused quartz magnetic separation device, comprising a body, a fixed bracket, an adjustment seat, a permanent magnet and a core body, one end of the upper surface of the fixed bracket is rotatably connected to the body, the other end of the upper surface of the fixed bracket is fixedly connected to the adjustment seat, the upper end of the adjustment seat is fixedly connected to the body, the lower end of the fixed bracket is fixedly connected to the core body, a plurality of permanent magnets are provided on the surface of the core body, a through hole is opened in the center of the permanent magnet, the core body passes through the through hole and is plug-connected with the permanent magnet, the side wall of the fixed bracket is provided with a snap-fitting guard plate, and the guard plate is wrapped around the surface of the permanent magnet.
[0009] As a further preferred embodiment of the present invention, the adjustment seat includes an upper plate, a lower plate and a connecting rod, the upper plate is fixedly connected to the inner wall of the machine body, the lower plate is fixedly connected to the fixed bracket, and the two ends of the connecting rod are rotatably connected to the upper plate and the lower plate respectively.
[0010] As a further preferred embodiment of the present invention, the surface of the adjustment seat is provided with a movably connected adjustment component, and the adjustment component includes an adjustment screw, a handwheel and a connecting seat. The two ends of the connecting seat are respectively rotatably connected to the upper plate, the lower end of the adjustment screw is threadedly connected to the lower plate, and the top of the adjustment screw is fixedly connected to the handwheel.
[0011] As a further preferred embodiment of the present invention, a threaded bushing is fixedly connected to the surface of the lower plate, and the lower end of the adjusting screw is threadedly connected to the threaded bushing.
[0012] As a further preferred embodiment of the present invention, both ends of the connecting seat are fixedly connected with pins, the pins are rotatably connected to the upper plate, and a rotating hole is opened on the surface of the connecting seat.
[0013] As a further preferred embodiment of the present invention, a plurality of spacing bushings are sleeved and connected to the surface of the core, and the spacing bushings are located between the permanent magnets.
[0014] As a further preferred embodiment of the present invention, the spacing bushing is integrally injection-molded using a plastic material, a raised limiting ring is provided on the inner wall of the spacing bushing, and a notch groove is provided on the circumferential surface of the spacing bushing.
[0015] As a further preferred embodiment of the present invention, the surface of the core body is further provided with evenly distributed limiting grooves, and the limiting rings in the spacing bushings are engaged with the limiting grooves.
[0016] (3) Beneficial effects
[0017] The utility model provides a fused quartz magnetic separation device. It has the following beneficial effects:
[0018] 1. The utility model is provided with an adjustable fixed bracket inside the machine body, which facilitates the angle adjustment of the permanent magnet, thereby changing the spacing during sorting, facilitating the versatility of sorting fused quartz sand of different particle sizes and improving the convenience of processing and production.
[0019] 2. The utility model provides a movable adjustment component on the surface of the adjustment seat, which facilitates manual adjustment of the angle of the adjustment seat. By providing a rotatably connected connection seat on the surface of the lower plate, the adjustment screw adjustment seat can be rotated during the adjustment process, thereby improving the convenience of operation and the stability of adjustment.
[0020] 3. The utility model provides a sleeve-connected permanent magnet on the surface of the core body, which facilitates the adjustment of the size of the magnetic force according to production needs. The spacing bushings sleeve-connected on the surface of the core body facilitate the maintenance of the spacing between the permanent magnets, avoiding the permanent magnets being attracted together and causing difficulty in disassembly, thereby improving the convenience of adjustment and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a side structural diagram of the fused silica magnetic separation device of the present invention;
[0022] Figure 2 This is a schematic diagram of the connection structure between the fixed bracket and the permanent magnet of the utility model;
[0023] Figure 3 This is a schematic diagram of the fixed bracket structure of the utility model;
[0024] Figure 4 This is a schematic diagram of the spacing bushing structure of the utility model;
[0025] Figure 5 It is a schematic diagram of the cross-sectional structure of the connection between the connecting seat and the upper plate of the present invention.
[0026] In the figure: body 1, fixed bracket 2, adjustment seat 3, permanent magnet 4, core 5, through hole 6, guard plate 7, upper plate 8, lower plate 9, connecting rod 10, adjustment assembly 11, adjustment screw 12, handwheel 13, connecting seat 14, threaded bushing 15, pin 16, rotating hole 17, spacing bushing 18, limit ring 19, cutout groove 20, limit groove 21. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0028] See also Figure 1-5 , an embodiment of the utility model provides a technical solution: a fused quartz magnetic separation device, comprising a body 1, a fixed bracket 2, an adjusting seat 3, a permanent magnet 4 and a core 5, one end of the upper surface of the fixed bracket 2 is rotatably connected to the body 1, the other end of the upper surface of the fixed bracket 2 is fixedly connected to the adjusting seat 3, the upper end of the adjusting seat 3 is fixedly connected to the body 1, and the lower end of the fixed bracket 2 is fixedly connected to the core 5, a plurality of permanent magnets 4 are provided on the surface of the core 5, a through hole 6 is opened in the center of the permanent magnet 4, the core 5 passes through the through hole 6 and is plugged into the permanent magnet 4, and the side wall of the fixed bracket 2 is provided with a snap-fitting guard plate 7, which is wrapped around the surface of the permanent magnet 4.
[0029] The utility model provides an adjustable fixing bracket 2 inside the machine body 1, which facilitates the angle adjustment of the permanent magnet 4, thereby changing the spacing during sorting, facilitating the versatility of sorting fused quartz sand of different particle sizes and improving the convenience of processing and production.
[0030] Further improved, the adjustment seat 3 includes an upper plate 8, a lower plate 9 and a connecting rod 10, the upper plate 8 is fixedly connected to the inner wall of the body 1, the lower plate 9 is fixedly connected to the fixed bracket 2, and the two ends of the connecting rod 10 are rotatably connected to the upper plate 8 and the lower plate 9 respectively. By providing a rotatably connected connecting rod 10 between the upper plate 8 and the lower plate 9, it is convenient to movably connect the fixing frame to the body 1, and it is convenient to adjust the position of the fixing frame.
[0031] Further improved, the surface of the adjustment seat 3 is provided with an adjustable component 11, and the adjustment component 11 includes an adjusting screw 12, a handwheel 13 and a connecting seat 14. The two ends of the connecting seat 14 are respectively rotatably connected to the upper plate 8, the lower end of the adjusting screw 12 is threadedly connected to the lower plate 9, and the top of the adjusting screw 12 is fixedly connected to the handwheel 13. By providing the adjustment component 11 on the surface of the adjustment seat 3, it is convenient to push the adjustment seat 3 to adjust the angle, facilitate the adjustment of the spacing when magnetically separating molten quartz of different particle sizes, and facilitate the separation of molten quartz from impurities.
[0032] As a further improvement, the surface of the lower plate 9 is fixedly connected with a threaded bushing 15, and the lower end of the adjusting screw 12 is threadedly connected to the threaded bushing 15. The threaded bushing 15 is fixedly connected to the surface of the lower plate 9, which facilitates the threaded connection between the adjusting screw 12 and the lower plate 9, and facilitates the pushing of the fixing frame to rotate.
[0033] As a further improvement, the two ends of the connecting seat 14 are respectively fixedly connected with pins 16, and the pins 16 are rotatably connected to the upper plate 8. A rotation hole 17 is opened on the surface of the connecting seat 14. By providing pins 16 at both ends of the connecting seat 14, it is convenient to rotate synchronously with the fixing frame when the adjusting screw 12 pushes the connecting seat 14 to rotate, thereby ensuring the stability of the connection between the adjusting screw 12 and the lower plate 9, and avoiding the phenomenon of the adjusting screw 12 being stuck when the fixed bracket 2 is pushed to move.
[0034] As a further improvement, the surface of the core 5 is sleeved with a plurality of spacing bushings 18, and the spacing bushings 18 are located between the permanent magnets 4. By sleeve-connecting the spacing bushings 18 on the surface of the core 5, the permanent magnets 4 can be clamped and fixed by the spacing bushings 18, while ensuring that there are gaps between the permanent magnets 4, which facilitates the disassembly of the permanent magnets 4.
[0035] As a further improvement, the spacing bushing 18 is integrally injection-molded using a plastic material, the inner wall of the spacing bushing 18 is provided with a raised limiting ring 19, and a notch groove 20 is provided on the circumferential surface of the spacing bushing 18. By providing the notch groove 20 on the surface of the spacing bushing 18, it is convenient to deform the spacing bushing 18 when it is socketed, thereby improving the convenience of installation. By integrally injection-molding the spacing bushing 18 using a plastic material, the adsorption force between the permanent magnets 4 can be reduced, while reducing the difficulty of producing the spacing bushing 18, thereby greatly reducing the production cost of the spacing bushing 18.
[0036] Specifically, the surface of the core body 5 is further provided with evenly distributed limiting grooves 21, and the limiting ring 19 in the spacing bushing 18 is interlocked with the limiting grooves 21. By providing the limiting grooves 21 on the surface of the core body 5, it is convenient to cooperate with the limiting ring 19 on the inner wall of the spacing bushing 18, and the limiting ring 19 and the limiting groove 21 are interlocked to fix the spacing bushing 18, thereby improving the stability of the connection of the spacing bushing 18 and facilitating the fixation of the permanent magnet 4.
[0037] When the present invention is working, the hand wheel 13 is manually rotated to drive the adjusting screw 12 to rotate, thereby pushing the fixed bracket 2 to rotate along the rotating end, and the adjusting screw 12 rotates synchronously with the fixed bracket 2 under the rotation of the connecting seat 14, which is convenient for adjusting the angle of the fixed bracket 2, and more convenient for adjusting the distance between the permanent magnet 4 and the fused quartz, thereby improving the versatility when screening fused quartz with different particle sizes; when disassembling and assembling the permanent magnet 4, the permanent magnet 4 is sleeved and connected to the surface of the core 5, and then the spacing bushing 18 is sleeved, and the limiting ring 19 on the inner wall of the spacing bushing 18 is buckled with the limiting groove 21 on the surface of the core 5, which is convenient for fixing the permanent magnet 4 and maintaining the distance between the permanent magnets 4 at the same time, avoiding the permanent magnets 4 being directly attracted together, and improving the convenience of disassembling and assembling the permanent magnet 4.
[0038] The body-1, fixed bracket-2, adjustment seat-3, permanent magnet-4, core-5, through hole-6, guard plate-7, upper plate-8, lower plate-9, connecting rod-10, adjustment assembly-11, adjustment screw-12, hand wheel-13, connecting seat-14, threaded bushing-15, pin shaft-16, rotating hole-17, spacing bushing-18, limiting ring-19, notch groove-20, limiting groove-21 components of the utility model are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or through conventional experimental methods. The problem solved by the utility model is that the magnetic separation mechanism in a fixed position can only have a certain strength of suction for particles of a fixed size, thereby separating the fused quartz of a fixed size. It is found that since quartz sand of different particle sizes will be produced during the crushing of molten quartz, the versatility of use in the sorting process is low, and it cannot meet the needs of magnetic separation and screening of particles of different sizes. The utility model provides an adjustable fixed bracket 2 inside the body 1, which is convenient for adjusting the angle of the permanent magnet 4, thereby changing the spacing during sorting, facilitating the versatility of sorting molten quartz sand of different particle sizes, and improving the convenience of processing and production. By providing an adjustable adjustment component 11 on the surface of the adjustment seat 3, it is convenient to manually adjust the angle of the adjustment seat 3. By providing a rotatably connected connecting seat 14 on the surface of the lower plate 9, it is convenient to rotate the adjusting screw 12 and the adjustment seat 3 during the adjustment process, thereby improving the convenience of operation and the stability of adjustment.
[0039] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0040] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0041] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0042] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A fused silica magnetic separation device, comprising a body (1), a fixed bracket (2), an adjustment seat (3), a permanent magnet (4) and a core (5), characterized in that: One end of the upper surface of the fixed bracket (2) is rotatably connected to the machine body (1), the other end of the upper surface of the fixed bracket (2) is fixedly connected to an adjustment seat (3), the upper end of the adjustment seat (3) is fixedly connected to the machine body (1), the lower end of the fixed bracket (2) is fixedly connected to a core (5), a surface of the core (5) is provided with a plurality of permanent magnets (4), a through hole (6) is opened in the center of the permanent magnet (4), the core (5) passes through the through hole (6) and is plug-connected with the permanent magnet (4), the side wall of the fixed bracket (2) is provided with a snap-fitting guard plate (7), and the guard plate (7) is wrapped around the surface of the permanent magnet (4).
2. A fused silica magnetic separation device according to claim 1, characterized in that: The adjustment seat (3) comprises an upper plate (8), a lower plate (9) and a connecting rod (10); the upper plate (8) is fixedly connected to the inner wall of the machine body (1); the lower plate (9) is fixedly connected to the fixed bracket (2); and the two ends of the connecting rod (10) are rotatably connected to the upper plate (8) and the lower plate (9) respectively.
3. A fused silica magnetic separation device according to claim 2, characterized in that: The surface of the adjustment seat (3) is provided with an adjustable assembly (11) with a movable connection. The adjustment assembly (11) includes an adjusting screw (12), a hand wheel (13) and a connecting seat (14). The two ends of the connecting seat (14) are respectively rotatably connected to the upper plate (8), the lower end of the adjusting screw (12) is threadedly connected to the lower plate (9), and the top of the adjusting screw (12) is fixedly connected to the hand wheel (13).
4. A fused silica magnetic separation device according to claim 3, characterized in that: A threaded bushing (15) is fixedly connected to the surface of the lower plate (9), and the lower end of the adjusting screw (12) is threadedly connected to the threaded bushing (15).
5. A fused silica magnetic separation device according to claim 4, characterized in that: Both ends of the connecting seat (14) are respectively fixedly connected with pin shafts (16), the pin shafts (16) are rotatably connected to the upper plate (8), and a rotating hole (17) is opened on the surface of the connecting seat (14).
6. A fused silica magnetic separation device according to claim 1, characterized in that: The surface of the core (5) is sleeve-connected with a plurality of spacing bushings (18), and the spacing bushings (18) are located between the permanent magnets (4).
7. A fused silica magnetic separation device according to claim 6, characterized in that: The spacing bushing (18) is made of plastic material and is integrally injection-molded. A raised limiting ring (19) is provided on the inner wall of the spacing bushing (18), and a notch groove (20) is provided on the circumferential surface of the spacing bushing (18).
8. A fused silica magnetic separation device according to claim 7, characterized in that: The surface of the core body (5) is also provided with evenly distributed limiting grooves (21), and the limiting ring (19) in the spacing bushing (18) is buckled and connected with the limiting grooves (21).