Efficient and energy-saving nut cleaning device
The light impurities in the nuts are removed by a blowing fan, the heavy impurities are separated by a vibrating screen, and the problem of impurity adhesion during nut cleaning is solved by using a spray mechanism and a recycled water system, achieving an efficient and energy-saving cleaning effect.
Patent Information
- Application Number
- CN202422659512.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-10-31
AI Technical Summary
During the screening process of the existing nut cleaning machine, small impurities still adhere to the material, requiring subsequent cleaning, and the work efficiency is low.
A blower fan is used to remove light impurities on the nuts, a vibrating screen is used to separate heavy impurities, and the nuts are sprayed and cleaned through a spray mechanism. The water collection component collects and reuses water resources to reduce waste.
It improves the purity and cleaning efficiency of nuts, shortens the work process and reduces water waste.
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Figure CN223405547U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of screening equipment, and in particular to a highly efficient and energy-saving nut cleaning device. Background Art
[0002] During the processing of nuts, in order to ensure the purity and quality of nut products, a cleaning machine is usually used to screen the nuts and impurities through screening and specific gravity separation technology.
[0003] In the related art, reference may be made to the Chinese invention patent with authorization announcement number CN107335605A, which discloses a high-efficiency cleaning machine with high cleaning efficiency, good quality, and long normal working life; the technical solution adopted is: a high-efficiency cleaning machine, including a blanking bin, a conveying platform and a screening bin, the blanking bin is funnel-shaped and its bottom is connected to at least one conveying platform, a conveying auger is provided inside the conveying platform and a long blanking gap is provided at the bottom end of the middle part, one end of the shaft of the conveying auger passes through the conveying platform and is fixedly connected to the output shaft of the conveying motor, the screening bin is fixedly installed below the blanking gap, the upper end of the screening bin is open and closed on all sides, at least one layer of screen is installed in the screening bin and the screen is installed at an angle, a variable frequency vibration motor is installed on the screen and a discharge pipe is installed at its lower end, and a trough-shaped blanking hopper is placed at the inner bottom of the screening bin.
[0004] However, in actual use, the above-mentioned cleaning machine can only separate the target material for cleaning from impurities with different specific gravity from the target material through vibration screening. A large amount of fine dust or impurity particles will still adhere to the screened material, and the material still needs to be centrally and uniformly cleaned later. The work is relatively cumbersome and the work efficiency is low. Utility Model Content
[0005] In order to improve the efficiency of nut cleaning, the present application provides a high-efficiency and energy-saving nut cleaning device.
[0006] This application provides an efficient and energy-saving nut cleaning device, which adopts the following technical solutions:
[0007] A high-efficiency and energy-saving nut cleaning device includes a frame and a vibrating screen arranged on the frame, a feed hopper and a discharge pipe are respectively provided on the frame at both ends of the vibrating screen, nuts mixed with impurities are moved to the vibrating screen through the feed hopper, and the nuts screened by the vibrating screen are discharged through the discharge pipe, the feed hopper is provided with a blowing fan for blowing air to the nuts in the feed hopper, and the discharge pipe is provided with a spray mechanism for spraying the nuts discharged from the discharge pipe.
[0008] By adopting the above technical solution, when the nuts enter the feed hopper, the blowing fan starts to blow air on the nuts. The blowing fan first blows off the impurities that are easily blown up on the nuts, and then the nuts are moved to the vibrating screen. The vibrating screen filters out the large-density impurities in the nuts. The nuts screened by the vibrating screen are moved to the discharge pipe, and the spray mechanism in the discharge pipe starts to spray the nuts to remove impurities adhering to the nuts, thereby improving the purity of the nuts finally discharged from the discharge pipe, shortening the nut cleaning process, and improving work efficiency.
[0009] Optionally, the spraying mechanism includes:
[0010] A spray pipe, the spray pipe is rotatably arranged on the discharge pipe and is connected to the water source, and a plurality of spray heads are evenly distributed along the axial direction on the spray pipe;
[0011] A rotating motor, wherein the rotating motor is arranged on the discharge pipe and the output shaft is connected to the spray pipe;
[0012] A water collecting assembly is provided on the discharge pipe and is used for collecting water sprayed from the spray pipe.
[0013] By adopting the above technical solution, water flows through the spray pipe through several spray heads to spray the nuts. At the same time, the rotating motor starts to drive the spray pipe to rotate, so that the spray pipe can spray the nuts evenly. After spraying, the water with impurities is collected by the water collection component, thereby completing the uniform spraying of the nuts.
[0014] Optionally, the water collection component includes:
[0015] A water collecting frame, which is arranged on the inner bottom wall of the discharge pipe, and the upper opening of the water collecting frame is open;
[0016] The water filter net is arranged on the water collecting frame, and water holes for only water flow are evenly distributed on the water filter net.
[0017] By adopting the above technical solution, when the spray pipe sprays the nuts, the nuts pass through the water filter and are removed, while the water generated by the spraying and the impurities washed off the nuts enter the water collection frame through the water holes for collection and treatment, thereby completing the collection of the water generated during the spraying.
[0018] Optionally, the frame is provided with a water return mechanism for recycling the water collected in the water collection frame, and the water return mechanism includes:
[0019] A return water tank, the return water tank being arranged on the frame;
[0020] A water outlet pipe, one end of which is connected to the water collecting frame, and the other end of which is connected to the return water tank;
[0021] A water return pipe, one end of which is connected to the water return tank, and the other end of which is connected to the spray pipe;
[0022] A return water pump, the return water pump being arranged on the return water pipe;
[0023] The fine-pore filter is arranged on the inner wall of the return water tank on the side communicating with the return water pipe, and the fine-pore filter filters the water entering the return water pipe.
[0024] By adopting the above technical solution, the water collected in the water collection frame enters the return water tank through the outlet pipe. The return water tank allows the water with impurities to stand still and uses gravity to allow the impurities to settle naturally. Then the return water pump is started to extract the upper clear water through the return water pipe and guide it back to the spray pipe, thereby completing the water reuse work and reducing the waste of water resources; at the same time, the fine-pore filter screen filters the water entering the return water pipe, thereby ensuring the purity of the water returning to the spray pipe.
[0025] Optionally, the interior of the return water tank is divided into two layers at different heights: a bottom sedimentation layer and an upper liquid extraction layer. The return water pipe is located in the upper liquid extraction layer. The outlet of the outlet pipe is arranged toward the side wall where the return water pipe is connected to the return water tank. The water discharged from the outlet pipe flows along the surface of the fine-pore filter mesh.
[0026] By adopting the above technical solution, the interior of the return water tank is divided into two layers at different heights: a bottom sedimentation layer and an upper liquid extraction layer. The bottom sedimentation layer is used to settle and collect impurities in the water body, while the clear water body in the upper liquid extraction layer can be pumped back to the spray pipe through the return water pipe for reuse; the outlet of the outlet pipe is arranged toward the side wall on the side where the return water pipe and the return water tank are connected, so that the water body can flush the surface of the fine-pore filter mesh when entering the return water tank, reducing the probability of impurities filtered out by the fine-pore filter mesh accumulating on the surface of the fine-pore filter mesh and causing it to be blocked.
[0027] Optionally, the return water tank is provided with a cleaning mechanism for cleaning impurities deposited at the bottom of the return water tank, and the cleaning mechanism includes:
[0028] A cleaning plate, the cleaning plate being horizontally slidably disposed on the return water tank and having its bottom abutting against the bottom wall of the return water tank;
[0029] A driving assembly, the driving assembly being arranged on the return water tank and being used for driving the cleaning plate to move;
[0030] A waste outlet door is provided on the side wall of the return water tank and is connected to the bottom of the return water tank. The waste outlet door is vertically slidably arranged on the return water tank, and a snap-in groove is provided on the bottom wall of the waste outlet hole. Under the action of gravity, the bottom of the waste outlet door is snap-fitted with the snap-in groove to block the waste outlet hole.
[0031] By adopting the above technical solution, when it is necessary to clean the impurities deposited at the bottom of the return water tank, the waste outlet door is removed, the driving assembly is started to drive the cleaning plate to move, and the cleaning plate moves to push the impurities deposited at the bottom of the return water tank. The cleaning plate pushes the impurities out of the waste outlet hole and then moves back to the waste outlet door to block the waste outlet hole, thereby completing the cleaning of the impurities in the return water tank.
[0032] Optionally, the driving component includes:
[0033] A driving screw, the driving screw being rotatably mounted on the return water tank and being threadably connected to the cleaning plate;
[0034] A driving motor is provided on the outer side wall of the return water tank and an output shaft is connected to the driving screw.
[0035] By adopting the above technical solution, the driving motor starts to drive the driving screw to rotate, and the driving screw rotates to drive the cleaning plate to move. The movement of the cleaning plate pushes the impurities back into the water tank, thereby realizing the movement of the cleaning plate by controlling the driving motor.
[0036] Optionally, sealing strips are provided on the sides and bottom of the waste discharge door.
[0037] By adopting the above technical solution, sealing strips are installed on the sides and bottom of the waste outlet door, thereby ensuring the sealing effect of the waste outlet door on the waste outlet hole and reducing the probability of water leakage in the return water tank.
[0038] In summary, this application includes at least one of the following beneficial technical effects:
[0039] 1. The blower fan starts to blow air on the nuts, which first blows away impurities that are easily blown up from the nuts. The nuts are then moved to the vibrating screen, which filters out impurities with high specific gravity from the nuts. The nuts that have been screened by the vibrating screen are moved to the discharge pipe, where the spray mechanism starts to spray the nuts to remove impurities adhering to the nuts, thereby improving the purity of the nuts finally discharged from the discharge pipe, shortening the nut sorting process and improving work efficiency.
[0040] 2. When the nuts are sprayed through the spray pipe, the nuts pass through the water filter and are removed, while the water generated by the spraying and the impurities washed off the nuts enter the water collection frame through the water holes for collection and treatment, thus completing the collection of the water generated during the spraying;
[0041] 3. By installing sealing strips on the sides and bottom of the waste outlet door, the sealing effect of the waste outlet door on the waste outlet hole is ensured, reducing the probability of water leakage in the return water tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1It is a schematic diagram of the three-dimensional structure of this application;
[0043] Figure 2 It is a schematic diagram of the structure of the spray mechanism, return water mechanism and cleaning mechanism in this application, wherein the side wall of the discharge pipe and the side wall of the return water tank are cut away;
[0044] Figure 3 yes Figure 2 Enlarged schematic diagram of part A in the middle.
[0045] Figure numerals: 1. Frame; 11. Vibrating screen; 12. Feed hopper; 13. Discharge pipe; 14. Blowing fan; 2. Spraying mechanism; 21. Spraying pipe; 22. Rotating motor; 23. Water collecting assembly; 24. Spraying head; 25. Water collecting frame; 26. Water filter; 3. Return water mechanism; 31. Return water tank; 32. Outlet pipe; 33. Return water pipe; 34. Return water pump; 35. Fine-pore filter; 4. Cleaning mechanism; 41. Cleaning plate; 42. Driving assembly; 43. Waste outlet door; 44. Waste outlet hole; 45. Sealing strip; 46. Driving screw; 47. Driving motor. DETAILED DESCRIPTION
[0046] The following is combined with Figure 1 -Attached Figure 3 This application is described in further detail.
[0047] The embodiment of the present application discloses a highly efficient and energy-saving nut cleaning device.
[0048] Reference Figure 1 and Figure 2 The energy-efficient nut cleaning device includes a frame 1 and a vibrating screen 11 fixedly mounted on the frame 1. A feed hopper 12 and a discharge pipe 13 are fixedly mounted on the frame 1 at both ends of the vibrating screen 11. Nuts mixed with impurities are moved to the vibrating screen 11 through the feed hopper 12, and the nuts screened by the vibrating screen 11 are discharged through the discharge pipe 13. A blower fan 14 is fixedly mounted on the side wall of the feed hopper 12 to blow air to the nuts in the feed hopper 12. A spray mechanism 2 is provided on the discharge pipe 13 to spray the nuts discharged from the discharge pipe 13.
[0049] Reference Figure 2 and Figure 3 The spray mechanism 2 includes a spray pipe 21, a rotating motor 22, and a water collection assembly 23. The spray pipe 21 is rotatably mounted on the inner top wall of the discharge pipe 13. Several spray heads 24 are evenly distributed and fixedly mounted on the lower wall of the spray pipe 21. The rotating motor 22 is fixedly mounted on the upper surface of the discharge pipe 13, with its output shaft vertically downwardly connected to the spray pipe 21. The water collection assembly 23 is mounted on the discharge pipe 13 and is used to collect water sprayed from the spray pipe 21.
[0050] Reference Figure 2and Figure 3 The water collection assembly 23 includes a water collection frame 25 and a water filter 26. The water collection frame 25 is fixedly mounted on the lower surface of the discharge pipe 13. The upper end of the water collection frame 25 is open and communicates with the interior of the discharge pipe 13. The water filter 26 is fixedly mounted on the upper surface of the water collection frame 25, and its surface is flush with the inner bottom wall of the discharge pipe 13. The surface of the water filter 26 is uniformly distributed with water holes that only allow water to flow through.
[0051] Reference Figure 1 When the nuts enter the feed hopper 12, the blowing fan 14 starts to blow air on the nuts. The blowing fan 14 first blows off the impurities that are easily blown up on the nuts, and then the nuts move to the vibrating screen 11. The vibrating screen 11 filters out the high-density impurities in the nuts. The nuts screened by the vibrating screen 11 move to the discharge pipe 13.
[0052] Reference Figure 2 and Figure 3 Water flows through the spray pipe 21 through several spray heads 24 to spray the nuts. At the same time, the rotating motor 22 is started to drive the spray pipe 21 to rotate, so that the spray pipe 21 can spray the nuts evenly. After spraying, the water with impurities passes through the water hole and enters the water collection frame 25 for collection and processing, thereby completing the cleaning of the nuts, shortening the nut cleaning process, and improving work efficiency.
[0053] Reference Figure 2 and Figure 3 The frame 1 is provided with a water return mechanism 3 for recycling the water collected in the water collection frame 25. The water return mechanism 3 includes a water return tank 31, an outlet pipe 32, a return pipe 33, a water return pump 34, and a fine-mesh filter 35. The water return tank 31 is fixedly mounted on the frame 1. One end of the outlet pipe 32 is connected to the bottom of the water collection frame 25 and communicates with the interior of the water collection frame 25. The other end of the outlet pipe 32 is connected to the top of the water return tank 31 and communicates with the interior of the water collection frame 25.
[0054] Reference Figure 2 and Figure 3 The interior of the return water tank 31 is divided into two layers at different heights: a bottom sedimentation layer and an upper liquid extraction layer. One end of the return water pipe 33 is connected to the outer wall of the return water tank 31 and communicates with the interior of the return water tank 31. The connection between the return water pipe 33 and the return water tank 31 is located in the upper liquid extraction layer. The other end of the return water pipe 33 is connected to the spray pipe 21 and communicates with the interior of the spray pipe 21. The return water pump 34 is fixedly mounted on the return water pipe 33. The fine-pore filter 35 is fixedly mounted on the inner side wall of the return water tank 31 on the side where the return water pipe 33 is connected. The outlet of the outlet pipe 32 is arranged toward the side wall of the return water tank 31 on which the fine-pore filter 35 is installed.
[0055] Reference Figure 2 and Figure 3The water collected in the water collection frame 25 flows through the outlet pipe 32 into the return tank 31. The return tank 31 allows the impurities in the water to settle naturally due to gravity. The impurities are deposited in the sediment layer at the bottom of the return tank 31. The return pump 34 then starts to extract the clear water from the upper extraction layer through the return pipe 33 and guide it back to the spray pipe 21, thus completing the water reuse process and reducing water waste. At the same time, the fine-pore filter 35 filters the water entering the return pipe 33, ensuring the purity of the water returning to the spray pipe 21.
[0056] Reference Figure 2 and Figure 3 The return water tank 31 is provided with a cleaning mechanism 4 for cleaning impurities deposited at the bottom of the return water tank 31. The cleaning mechanism 4 includes a cleaning plate 41, a drive assembly 42, and a waste discharge door 43. The cleaning plate 41 is horizontally slidably mounted on the side wall of the return water tank 31, with its lower surface abutting the inner bottom wall of the return water tank 31. A waste discharge hole 44 is formed on the side wall of the return water tank 31 and communicates with the bottom of the return water tank 31. The waste discharge door 43 is vertically slidably mounted on the side wall of the return water tank 31 where the waste discharge hole 44 is formed. A vertical engaging groove is formed on the inner bottom wall of the waste discharge hole 44. Under the action of gravity, the bottom of the waste discharge door 43 engages with the engaging groove and blocks the waste discharge hole 44. Sealing strips 45 are fixedly mounted on the sides and bottom of the waste discharge door.
[0057] Reference Figure 2 and Figure 3 The drive assembly 42 is mounted on the return water tank 31 and is used to drive the cleaning plate 41. The drive assembly 42 includes a drive screw 46 and a drive motor 47. The drive screw 46 is rotatably mounted on the side wall of the return water tank 31 and is threadedly connected to the cleaning plate 41. The drive motor 47 is fixedly mounted on the outer wall of the return water tank 31, and its output shaft is fixedly connected to the drive screw 46.
[0058] Reference Figure 2 and Figure 3 , remove the waste discharge door 43, start the driving motor 47 to drive the driving screw 46 to rotate, the driving screw 46 rotates to drive the cleaning plate 41 to move, the cleaning plate 41 moves to push the impurities deposited at the bottom of the return water tank 31 and push the impurities out of the return water tank 31 through the waste discharge hole 44, and then move back the waste discharge door 43 to block the waste discharge hole 44, thereby completing the cleaning of the impurities in the return water tank 31.
[0059] The working principle of the embodiment of this application is as follows:
[0060] When the nuts enter the feed hopper 12, the blowing fan 14 starts to blow air on the nuts. The blowing fan 14 first blows off the impurities that are easily blown up on the nuts, and then the nuts move to the vibrating screen 11. The vibrating screen 11 filters out the large-density impurities in the nuts. The nuts screened by the vibrating screen 11 move to the discharge pipe 13, and water flows through the spray pipe 21 through several spray heads 24 to spray the nuts, thereby completing the cleaning of the nuts, shortening the nut cleaning process, and improving work efficiency.
[0061] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A highly efficient and energy-saving nut cleaning device, characterized by: The invention comprises a frame (1) and a vibrating screen (11) arranged on the frame (1); a feed hopper (12) and a discharge pipe (13) are respectively arranged on the frame (1) at both ends of the vibrating screen (11); nuts mixed with impurities are moved to the vibrating screen (11) through the feed hopper (12); nuts screened by the vibrating screen (11) are discharged through the discharge pipe (13); a blowing fan (14) is arranged on the feed hopper (12) for blowing air to the nuts in the feed hopper (12); a spraying mechanism (2) is arranged on the discharge pipe (13); the spraying mechanism (2) sprays the nuts discharged from the discharge pipe (13).
2. The high-efficiency and energy-saving nut cleaning device according to claim 1, characterized in that: The spraying mechanism (2) comprises: A spray pipe (21), the spray pipe (21) is rotatably arranged on the discharge pipe (13) and is connected to the water source, and a plurality of spray heads (24) are evenly distributed along the axial direction on the spray pipe (21); A rotating motor (22), wherein the rotating motor (22) is arranged on the discharge pipe (13) and the output shaft is connected to the spray pipe (21); A water collecting assembly (23) is provided on the discharge pipe (13) and is used to collect water sprayed from the spray pipe (21).
3. The high-efficiency and energy-saving nut cleaning device according to claim 2, characterized in that: The water collection component (23) comprises: A water collecting frame (25), the water collecting frame (25) is arranged on the inner bottom wall of the discharge pipe (13), and the upper opening of the water collecting frame (25) is in an open state; A water filter net (26) is provided on the water collecting frame (25), and water holes for only water flow to pass through are evenly distributed on the water filter net (26).
4. The high-efficiency and energy-saving nut cleaning device according to claim 3, characterized in that: The frame (1) is provided with a water return mechanism (3) for recycling the water collected in the water collection frame (25), and the water return mechanism (3) comprises: A return water tank (31), wherein the return water tank (31) is arranged on the frame (1); A water outlet pipe (32), one end of the water outlet pipe (32) is connected to the water collecting frame (25), and the other end of the water outlet pipe (32) is connected to the return water tank (31); A water return pipe (33), one end of which is connected to the water return tank (31), and the other end of which is connected to the spray pipe (21); A return water pump (34), wherein the return water pump (34) is arranged on the return water pipe (33); A fine-pore filter (35) is provided on the inner side wall of the return water tank (31) which is in communication with the return water pipe (33). The fine-pore filter (35) filters the water entering the return water pipe (33).
5. The high-efficiency and energy-saving nut cleaning device according to claim 4, characterized in that: The interior of the return water tank (31) is divided into two layers at different heights: a bottom sedimentation layer and an upper liquid extraction layer. The return water pipe (33) is located in the upper liquid extraction layer. The outlet of the outlet pipe (32) is arranged toward the side wall where the return water pipe (33) is connected to the return water tank (31). The water discharged from the outlet pipe (32) flows along the surface of the fine-pore filter (35).
6. The high-efficiency and energy-saving nut cleaning device according to claim 5, characterized in that: The return water tank (31) is provided with a cleaning mechanism (4) for cleaning impurities deposited at the bottom of the return water tank (31), and the cleaning mechanism (4) comprises: A cleaning plate (41), wherein the cleaning plate (41) is horizontally slidably disposed on the return water tank (31) and the bottom thereof abuts against the inner bottom wall of the return water tank (31); A driving assembly (42), the driving assembly (42) being arranged on the return water tank (31) and being used for driving the cleaning plate (41) to move; A waste discharge door (43) is provided on the side wall of the return water tank (31) with a waste discharge hole (44) communicating with the bottom of the return water tank (31). The waste discharge door (43) is vertically slidably arranged on the return water tank (31). A clamping groove is provided on the inner bottom wall of the waste discharge hole (44). Under the action of gravity, the bottom of the waste discharge door (43) is clamped and matched with the clamping groove to block the waste discharge hole (44).
7. The high-efficiency and energy-saving nut cleaning device according to claim 6, characterized in that: The drive assembly (42) comprises: A driving screw (46) is rotatably mounted on the return water tank (31) and is threadably connected to the cleaning plate (41); A driving motor (47) is provided on the outer side wall of the return water tank (31) and the output shaft of the driving motor (47) is connected to the driving screw rod (46).
8. The high-efficiency and energy-saving nut cleaning device according to claim 6, characterized in that: The sides and bottom of the waste discharge door (43) are both provided with sealing strips (45).
Citation Information
Patent Citations
Efficient separating machine
CN107335605A