Automatic part alignment device for television assembly

By using a light box to project different colors to divide the area during the TV assembly process, the problem of complicated installation of back panel parts is solved, and the assembly efficiency and accuracy are improved.

CN223406426UActive Publication Date: 2025-10-03GUANGDONG WEISHI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422908378.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-03
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

During the TV assembly process, the back panel parts are complicated to install and their positions need to be repeatedly confirmed, resulting in heavy workload and low efficiency for operators.

Method used

An automatic alignment device for parts used in TV assembly is adopted. It uses a light box as the light source and projects different color area divisions through components such as light-beam tubes, supporting vertical plates, sliding rods, translucent glass and color blocks, assisting operators to quickly and accurately determine the installation position of parts.

Benefits of technology

It greatly reduces the operator's time for repeated confirmation and analysis between drawings and actual assembly, and improves assembly efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of television installation, and discloses an automatic part alignment device for television assembly. The device is provided with a light source assembly, a lens assembly and a fastening assembly, wherein the light source assembly and the lens form a connecting assembly. Wherein the lamp box serves as a light source assembly and is used for generating a light source for projection, and the light beam concentration pipe, the bearing vertical plate, the sliding rod and the connecting frame which are connected to the side surface of the lamp box serve as connecting components and are used for inserting the light-transmitting glass and the color block into the light beam concentration pipe, so that light can penetrate through the light beam concentration pipe, and the light beam concentration pipe is connected with the bearing vertical plate. The inserting threaded shaft and the fastening nut which are inserted into the fastening inserting hole serve as fastening components and are used for fixing the light-transmitting glass in the light beam concentration pipe, through the structure, an operator can project obviously distinguished pictures outwards to be used for assembling a back plate component, television assembling parts can be rapidly aligned to a correct area, and therefore the television assembling efficiency is improved. And the working efficiency is greatly improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of television installation, and specifically relates to an automatic alignment device for parts used in television assembly. Background Art

[0002] A television is a device, or television receiver, that uses electronic technology to transmit moving images and audio signals based on the human eye's persistence of vision and visual psychology. It is also an important broadcasting and video communication tool; the basic system of a television consists of three parts: camera, transmission, and display. The back panel is a crucial component of existing television sets. During assembly, the main structural components are primarily mounted on the back panel.

[0003] For example, publication number CN211184102U discloses a TV back panel part fixing structure, including a part body and a back panel body. The part body is punched from a square plate, and a positioning mounting hole is provided on its surface. The four corners of the part body are rounded. The back panel body is provided with a part mounting hole groove corresponding to the shape of the part body. The four corners of the back panel body mounting hole groove are rounded, and the fillet radius of the back panel body is smaller than the fillet radius of the part body. The part body is fixed in the mounting hole groove of the back panel body by fixing bolts. The utility model addresses the problem that when installing the original parts, due to processing errors, the fillet radius of the part body is increased. Since the straight line portion of the edge of the part does not change and does not affect the position after installation, the reserved amount can solve the influence caused by the processing error and can be installed smoothly. The utility model has the advantages of simple structure, convenient processing, and good use effect.

[0004] However, in actual use, it was found that during the assembly process of the TV, the assembly and installation of the back panel are complex and require many parts. The parts packages required for installation at the corresponding locations are not uniform. During the installation process, it is necessary to confirm and repeatedly check the positions and installation parts between the assembly drawings and the back panel components. This undoubtedly increases the workload for the operators and reduces the overall efficiency. Therefore, a projection component with obvious visual distinction is required for the back panel so that the operators can directly understand the installation locations and required parts at a glance during assembly. Utility Model Content

[0005] The purpose of the present application is to provide an automatic alignment device for parts used in television assembly in order to solve the above-mentioned problem of needing a visual projection component for distinguishing areas.

[0006] The technical solution adopted in this application is as follows: an automatic alignment device for parts used in assembling a television, wherein the side surface of the light box is fixedly connected to a light-collecting tube, and the side surface of the light-collecting tube is fixedly connected to a plurality of supporting vertical plates, and the supporting vertical plates are slidably connected to sliding rods through the holes and grooves provided therein, and the side surface of the sliding rod is fixedly connected to a connecting frame, and the inner side surface of the connecting frame is provided with light-transmitting glass, and the side surface of the light-transmitting glass is provided with a plurality of color blocks, and the side surface of the sliding rod is provided with a plurality of fastening holes, and the side surface of the supporting vertical plate is connected to a plurality of plug-in threaded shafts, and the side surface of the plug-in threaded shaft is rotatably connected to a fastening nut.

[0007] By adopting the above technical solution, the operator uses the light box as the light source component for projection, the light beam collecting tube as the collecting component, the supporting vertical plate connected thereto as the connecting base plate with mirror-symmetrical distribution, the sliding rod and the connecting frame that are slidably connected thereto are connected with transparent glass and color blocks inside. When the light beam passes through it, it will project a projection plane with different color areas. At the same time, the fastening socket opened on the sliding rod is connected to the plug-in threaded shaft, and then the fastening nut is used to achieve fastening after the connection. Therefore, through the above structure, the operator can intuitively understand the different partitions of the backboard when projecting it onto the backboard, which greatly reduces the operator's time for repeated confirmation and analysis between the drawing and the actual assembly, improves work efficiency, and makes alignment faster and more accurate.

[0008] The light box serves as the light source generating component, and the light beam tube connected to it serves as the light beam collecting structure, which is used to concentrate the light and emit it outwards.

[0009] The supporting vertical plate mainly serves as a supporting connection structure, and the sliding rod on the supporting vertical plate serves as a sliding driving structure, which mainly drives the connecting frame to move up and down. The connecting frame is a frame structure, and its main function is to embed the translucent glass on it. After the light is emitted from the light box, it passes through the light beam tube and passes through the translucent glass in the light beam tube. Since there are multiple color blocks on the translucent glass, the color blocks are areas with different colors. When the light passes through, areas of different colors will be projected outward, which then helps to distinguish different positions of the assembly.

[0010] The fastening socket is plugged into the plug-in threaded shaft, and is used to fix the connection frame in place when it is inserted into the light beam tube to prevent it from loosening. The fastening nut is used to secure it using the threads on the plug-in threaded shaft, and is loosened when the light-transmitting glass needs to be replaced or removed.

[0011] In a preferred embodiment, a switch is provided on the side surface of the light box, and a light box socket is provided on the side surface of the light box.

[0012] By adopting the above technical solution, a switch is used to control the on and off of the light source of the light box, and the light box socket is used to charge the light box.

[0013] In a preferred embodiment, a connecting base is fixedly connected to the side surface of the light box, and a connecting shaft is inserted into the side surface of the connecting base.

[0014] By adopting the above technical solution, the connecting base is used as the connecting component of the light box, and the connection between the connecting shaft and the connecting base is used to drive the light box to achieve a certain degree of angle change within the vertical range, thereby changing part of the angle.

[0015] In a preferred embodiment, the side surface of the connection base is provided with an angle fixing bolt, and the side surface of the connecting shaft is plugged with a connecting splint.

[0016] By adopting the above technical solution, the connecting splint is used as a component for connecting the connecting shaft, and the angle fixing bolt is used as a component for fixing the rotation angle of the light box.

[0017] In a preferred embodiment, a lifting rod is fixedly connected to the side surface of the connecting splint, and a plurality of height insertion holes are opened on the side surface of the lifting rod.

[0018] By adopting the above technical solution, the lifting rod is used as the lifting component, and the height socket on the lifting rod is used as a component for fixing the height.

[0019] In a preferred embodiment, a lifting hollow groove is inserted into the side surface of one end of the lifting rod relative to the connecting clamping plate, and a plurality of sliding guide groove plates are fixedly connected to the side surface of the lifting hollow groove.

[0020] By adopting the above technical solution, lifting and lowering are achieved by sliding and plugging between the lifting hollow groove and the lifting rod, wherein the sliding guide groove plate exists as a component connecting the height-fixing parts.

[0021] In a preferred embodiment, the sliding guide plate is slidably connected to a height-fixed insertion shaft through the provided hole groove.

[0022] By adopting the above technical solution, the sliding of the height-fixing plug-in shaft is utilized to be plugged into the height plug-in hole on the lifting rod, so that the height can be fixed after plugging.

[0023] In a preferred embodiment, a movable platform is fixedly connected to the bottom surface of the lifting hollow trough.

[0024] By adopting the above technical solution and utilizing the mobility brought by the wheels at the bottom of the mobile platform, the distance between the component used for projection and the backboard can be adjusted.

[0025] In summary, due to the adoption of the above technical solution, the beneficial effects of this application are:

[0026] In the present application, the light box serves as a component for generating the light source, and the light-beam collecting tube connected thereto serves as a light-beam collecting structure for concentrating the light and emitting it outwards.

[0027] The supporting vertical plate mainly serves as a supporting connection structure, and the sliding rod on the supporting vertical plate serves as a sliding driving structure, which mainly drives the connecting frame to move up and down. The connecting frame is a frame structure, and its main function is to embed the translucent glass on it. After the light is emitted from the light box, it passes through the light beam tube and passes through the translucent glass in the light beam tube. Since there are multiple color blocks on the translucent glass, the color blocks are areas with different colors. When the light passes through, areas of different colors will be projected outward, which then helps to distinguish different positions of the assembly.

[0028] The fastening socket is plugged into the plug-in threaded shaft, and is used to fix the connection frame in place when it is inserted into the light beam tube to prevent it from loosening. The fastening nut is used to secure it using the threads on the plug-in threaded shaft, and is loosened when the light-transmitting glass needs to be replaced or removed. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the device of this application;

[0030] Figure 2 This is a detailed diagram of the light box in this application;

[0031] Figure 3 A detailed schematic diagram of the light bundling tube in this application;

[0032] Figure 4 This is a detailed schematic diagram of the light-transmitting glass in this application.

[0033] Markings in the figure: 1. Light box; 2. Light beam tube; 3. Support vertical plate; 4. Sliding rod; 5. Connecting frame; 6. Translucent glass; 7. Color block; 8. Fastening socket; 9. Insert threaded shaft; 10. Fastening nut; 11. Switch; 12. Light box socket; 13. Connecting base; 14. Connecting shaft; 15. Angle fixing bolt; 16. Connecting splint; 17. Lifting rod; 18. Height socket; 19. Lifting hollow groove; 20. Sliding guide plate; 21. Height fixing shaft; 22. Moving platform. DETAILED DESCRIPTION

[0034] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0035] Reference Figure 1-4 ,

[0036] Embodiment: An automatic alignment device for parts used in assembling a television, wherein a light beam collecting tube 2 is fixedly connected to the side surface of a light box 1, a plurality of supporting upright plates 3 are fixedly connected to the side surface of the light beam collecting tube 2, a sliding rod 4 is slidably inserted into the supporting upright plates 3 through the holes provided therein, a connecting frame 5 is fixedly connected to the side surface of the sliding rod 4, a light-transmitting glass 6 is provided on the inner side surface of the connecting frame 5, a plurality of color blocks 7 are provided on the side surface of the light-transmitting glass 6, a plurality of fastening holes 8 are provided on the side surface of the sliding rod 4, a plurality of plug-in threaded shafts 9 are plugged into the side surface of the supporting upright plates 3, a fastening nut 10 is rotatably plugged into the side surface of the plug-in threaded shafts 9.

[0037] The operator uses the light box 1 as the light source component for projection, and the light beam collecting tube 2 as the collecting component. The supporting vertical plate 3 connected thereto serves as a mirror-symmetrically distributed connecting base plate. The sliding rod 4 and the connecting frame 5 are slidably connected thereto, and are internally connected with the light-transmitting glass 6 and the color block 7. When the light beam passes through it, it will project a projection plane with different color areas. At the same time, the fastening socket 8 opened on the sliding rod 4 is connected to the plug-in threaded shaft 9, and then the fastening nut 10 is used to fasten it after the connection. Therefore, through the above structure, the operator can intuitively understand the different partitions of the backboard when projecting it onto the backboard, which greatly reduces the operator's time for repeated confirmation and analysis between the drawing and the actual assembly, improves work efficiency, and makes alignment faster and more accurate.

[0038] The light box 1 serves as a light source generating component, and the light beam concentrating tube 2 connected thereto serves as a light beam concentrating structure for concentrating the light and emitting it outwards.

[0039] The supporting upright plate 3 mainly serves as a supporting connection structure, and the sliding rod 4 on the supporting upright plate 3 serves as a sliding driving structure, which mainly drives the connecting frame 5 to move up and down. The connecting frame 5 is a frame structure, and its main function is to embed the translucent glass 6 on it. After the light is emitted from the light box 1, it passes through the light beam tube 2 and passes through the translucent glass 6 in the light beam tube 2. Since there are multiple color blocks 7 on the translucent glass 6, the color blocks 7 are areas with different colors. When the light passes through, areas of different colors will be projected outward, which then helps to distinguish different positions of the assembly.

[0040] The fastening socket 8 is plugged into the plug-in threaded shaft 9 to fix the connection frame 5 in place and prevent it from loosening when the connection frame 5 is inserted into the light concentrating tube 2. The fastening nut 10 is used to secure the plug-in threaded shaft 9 using the threads on the plug-in threaded shaft 9 and is loosened when the light-transmitting glass 6 needs to be replaced or removed.

[0041] The side surface of the light box 1 is provided with a switch 11, and the side surface of the light box 1 is provided with a light box socket 12. The switch 11 is used to control the on and off of the light source of the light box 1, and the light box socket 12 is used to charge the light box 1.

[0042] A connecting base 13 is fixedly connected to the side surface of the light box 1, and a connecting shaft 14 is inserted into the side surface of the connecting base 13. The connecting base 13 serves as the connecting component of the light box 1, and the connection between the connecting shaft 14 and the connecting base 13 is used to drive the light box 1 to achieve a certain degree of angular change within the vertical range, thereby changing the partial angle.

[0043] Angle fixing bolts 15 are provided on the side surface of the connection base 13, and a connecting clamp 16 is inserted on the side surface of the connecting shaft 14. The connecting clamp 16 is used as a component for connecting the connecting shaft 14, and the angle fixing bolts 15 are used to fix the rotation angle of the light box 1.

[0044] The side surface of connecting clamping plate 16 is fixedly connected with lifting rod 17, and the side surface of lifting rod 17 offers a plurality of height insertion holes 18. Utilize lifting rod 17 as lifting component, and the height insertion hole 18 thereon then is the component that is used to fix height.

[0045] Lifting rod 17 has a hollow lifting groove 19 inserted into the side surface of one end facing the connecting clamp 16. Multiple sliding guide plates 20 are fixedly connected to the side surface of the hollow lifting groove 19. Lifting is achieved by slidingly connecting the hollow lifting groove 19 with the lifting rod 17. The sliding guide plates 20 serve as a component that connects the height-fixing components.

[0046] The sliding guide plate 20 is slidably plugged with a height fixing plug shaft 21 through the slot provided. Utilize the sliding of the height fixing plug shaft 21 to plug in the height jack 18 on the lifting rod 17, so that the height is fixed after the plugging.

[0047] The bottom surface of the lifting hollow groove 19 is fixedly connected with a movable platform 22. The movable performance brought by the wheels at the bottom of the movable platform 22 is utilized so that the distance between the component used for projection and the back plate can be adjusted.

[0048] The implementation principle of the embodiment of the automatic alignment device for parts used in TV assembly of the present application is as follows: the operator uses the light box 1 as the light source component for projection, uses the light beam collecting tube 2 as the collecting component, and the supporting vertical plate 3 connected thereon serves as the connecting base plate with mirror-symmetrical distribution. The sliding rod 4 and the connecting frame 5 that are slidably connected thereon are internally connected with the light-transmitting glass 6 and the color block 7. When the light beam passes through it, it will project a projection plane with different color areas. At the same time, the fastening socket 8 provided on the sliding rod 4 is connected to the plug-in threaded shaft 9, and the fastening nut 10 is used to achieve fastening after the connection. Therefore, through the above structure, the operator can intuitively understand the different partitions of the back panel when projecting it onto the back panel, which greatly reduces the operator's time for repeated confirmation and analysis between the drawing and the actual assembly, improves work efficiency, and makes the alignment faster and more accurate.

[0049] The light box 1 serves as a light source generating component, and the light beam concentrating tube 2 connected thereto serves as a light beam concentrating structure for concentrating the light and emitting it outwards.

[0050] The supporting upright plate 3 mainly serves as a supporting connection structure, and the sliding rod 4 on the supporting upright plate 3 serves as a sliding driving structure, which mainly drives the connecting frame 5 to move up and down. The connecting frame 5 is a frame structure, and its main function is to embed the translucent glass 6 on it. After the light is emitted from the light box 1, it passes through the light beam tube 2 and passes through the translucent glass 6 in the light beam tube 2. Since there are multiple color blocks 7 on the translucent glass 6, the color blocks 7 are areas with different colors. When the light passes through, areas of different colors will be projected outward, which then helps to distinguish different positions of the assembly.

[0051] The fastening socket 8 is plugged into the plug-in threaded shaft 9 to fix the connection frame 5 in place and prevent it from loosening when the connection frame 5 is inserted into the light concentrating tube 2. The fastening nut 10 is used to secure the plug-in threaded shaft 9 using the threads on the plug-in threaded shaft 9 and is loosened when the light-transmitting glass 6 needs to be replaced or removed.

[0052] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. An automatic positioning device for parts used in TV assembly, comprising a light box (1), characterized in that: The side surface of the light box (1) is fixedly connected to a light beam collecting tube (2), the side surface of the light beam collecting tube (2) is fixedly connected to a plurality of supporting vertical plates (3), the supporting vertical plates (3) are slidably plugged with a sliding rod (4) through a slot provided therein, the side surface of the sliding rod (4) is fixedly connected to a connecting frame (5), the inner side surface of the connecting frame (5) is provided with a light-transmitting glass (6), the side surface of the light-transmitting glass (6) is provided with a plurality of color blocks (7), the side surface of the sliding rod (4) is provided with a plurality of fastening holes (8), the side surface of the supporting vertical plate (3) is plugged with a plurality of plug-in threaded shafts (9), and the side surface of the plug-in threaded shaft (9) is rotatably plugged with a fastening nut (10).

2. The automatic positioning device for parts used in TV assembly according to claim 1, characterized in that: A switch (11) is provided on the side surface of the light box (1), and a light box socket (12) is provided on the side surface of the light box (1).

3. The automatic positioning device for parts used in TV assembly according to claim 1, characterized in that: The side surface of the light box (1) is fixedly connected to a connection base (13), and the side surface of the connection base (13) is plugged with a connection shaft (14).

4. The automatic positioning device for parts used in TV assembly according to claim 1, wherein: An angle fixing bolt (15) is provided on the side surface of the connection base (13), and a connecting clamp (16) is inserted into the side surface of the connecting shaft (14).

5. The automatic positioning device for parts used in TV assembly according to claim 1, characterized in that: A lifting rod (17) is fixedly connected to the side surface of the connecting splint (16), and a plurality of height insertion holes (18) are provided on the side surface of the lifting rod (17).

6. The automatic positioning device for parts used in TV assembly according to claim 1, wherein: A lifting hollow groove (19) is inserted into the side surface of one end of the lifting rod (17) relative to the connecting clamping plate (16), and a plurality of sliding guide groove plates (20) are fixedly connected to the side surface of the lifting hollow groove (19).

7. The automatic positioning device for parts used in TV assembly according to claim 1, characterized in that: The sliding guide groove plate (20) is slidably plugged with a height-fixed plug shaft (21) through the provided hole groove.

8. The automatic positioning device for parts used in TV assembly according to claim 1, wherein: The bottom surface of the lifting hollow groove (19) is fixedly connected with a moving platform (22).

Citation Information

Patent Citations

  • Television backboard part fixing structure

    CN211184102U