Laminating machine for double-glass assembly

By adopting an upper and lower lamination structure and a silicone strip frame design in the double-glass module laminating machine, the problems of low efficiency and easy damage of manually placed laminating frames are solved, and efficient automated production and extended equipment life are achieved.

CN223407621UActive Publication Date: 2025-10-03HEFEI GCL SYST INTEGRATION NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422547245.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-10-03
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

In the existing production of double-glass photovoltaic modules, the laminator has a low level of automation, and the manual placement and collection of the lamination frame is inefficient and prone to errors, resulting in poor lamination and easy damage to the lamination frame, affecting production efficiency and equipment life.

Method used

A laminating machine for double-glass modules is designed. It adopts an upper and lower laminating structure. Silicone strips are fixed on the PTFE cloth to form a frame structure. The placement and collection process of the laminating frame is simplified. Silicone strips and flexible ropes are used for fixing, reducing manual operation.

Benefits of technology

It improves production efficiency, reduces manual workload and lamination defects, extends equipment life, and improves the automation level of the laminator.

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Abstract

The utility model discloses a laminating machine for a double-glass assembly, which comprises at least one laminating structure, each laminating structure comprises an upper laminating structure and a lower laminating structure which are oppositely arranged up and down, and the upper laminating structure and the lower laminating structure form a laminating cavity for laminating the double-glass assembly; the upper laminating structure comprises an upper cavity and a teflon cloth, the teflon cloth is fixed on the end face, facing the lower laminating structure, of the upper cavity, 4N silica gel strips are fixed on the teflon cloth, N is larger than or equal to 1, and every four silica gel strips form a frame structure in a surrounding mode. According to the utility model, the plurality of silica gel strips are fixed on the polytetrafluoroethylene cloth, and every four silica gel strips are encircled to form a frame body structure, so that during lamination, only the double-glass assembly layer needs to be placed on the lower lamination structure, and a lamination frame does not need to be frequently manually placed, so that the production efficiency is improved, the manual workload is reduced, and poor lamination caused by manual negligence and the like is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic laminating equipment, in particular to a laminating machine for double-glass components. Background Art

[0002] With the continuous development of the photovoltaic industry, the demand for photovoltaic products is constantly increasing, and technology is also continuously advancing. Double-glass photovoltaic modules have become an increasingly popular solar photovoltaic product in the market due to their higher power generation, longer life cycle, stronger weather resistance, better mechanical properties, stronger corrosion resistance, and higher fire resistance. In the production process of double-glass photovoltaic modules, due to the double-sided glass, a lamination frame is required during the lamination process to solve the problems of excessive pressure on the module edges, such as broken modules at the four corners, poor module string spacing, and delamination caused by excessive stress at the four corners.

[0003] At present, the laminator exists independently of the laminator. Due to the limitation of the relative position of the laminator and the double-glass laminate, it is necessary to manually place the lamination frame on the lamination loading table before lamination. After the components are unloaded, the staff takes the frame and transfers it to the frame placement area.

[0004] Manual placement and collection of laminating frame tools, on the one hand, has a low level of automation, which affects production efficiency and requires a large amount of manual work. In addition, due to manual negligence, it is easy to cause the laminating frame to be placed in the wrong position or to miss the laminating frame, resulting in poor lamination. On the other hand, the laminating frame is prone to deformation and other damage during the multiple placement and collection processes, which reduces the life of the laminating machine. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a laminating machine for double-glass components.

[0006] To achieve the above-mentioned purpose of the utility model, the utility model adopts a technical solution: a laminating machine for double-glass modules, comprising at least one laminating structure, each of the laminating structures comprising an upper laminating structure and a lower laminating structure disposed opposite each other, the upper laminating structure and the lower laminating structure forming a laminating chamber for laminating the double-glass modules;

[0007] The upper laminate structure includes an upper cavity and a PTFE cloth. The PTFE cloth is fixed on the end surface of the upper cavity facing the lower laminate structure. The PTFE cloth is fixed with 4N four silicone strips, where N≥1. Every four silicone strips are arranged to form a frame structure.

[0008] Furthermore, a sink and two through holes are respectively provided at both ends of the silicone strip, the two through holes are spaced apart in the sink, and multiple connection holes are correspondingly provided on the polytetrafluoroethylene cloth, and the silicone strip is fixed to the polytetrafluoroethylene cloth by a flexible rope passing through the through holes and the connection holes.

[0009] Furthermore, the flexible rope is a metal wire.

[0010] Furthermore, the silicone strip is fixed on the PTFE cloth by bonding.

[0011] Furthermore, the lower lamination structure includes a laminated heating base plate, and the upper surface of the laminated heating base plate has a plurality of placement positions, and the double-glass components are placed in the placement positions.

[0012] Furthermore, the lower laminate structure also includes a lower high-temperature cloth, and the lower high-temperature cloth is coated on the upper surface of the laminated heating base plate.

[0013] Furthermore, the upper cavity is provided with a first air hole, and the laminated heating bottom plate is provided with a second air hole.

[0014] Compared with the prior art, the advantages of the present invention are:

[0015] The utility model fixes multiple silicone strips on the PTFE cloth, and every 4 silicone strips are arranged to form a frame structure. During lamination, it is only necessary to place the double-glass component layer on the lower lamination structure, and there is no need to manually place the lamination frame frequently, which improves production efficiency, reduces manual workload, and reduces poor lamination caused by manual negligence. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of a laminating machine for double-glass components according to the present invention. DETAILED DESCRIPTION

[0017] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0018] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0019] In this application, terms such as "upper," "lower," "left," "right," "front," "back," "top," "bottom," "inner," "outer," "center," "vertical," "horizontal," "transverse," and "longitudinal" indicate positions or locations based on the positions or locations shown in the accompanying drawings. These terms are primarily intended to better describe this application and its embodiments and are not intended to limit the devices, elements, or components indicated to having a specific orientation, or to being constructed or operated in a specific orientation.

[0020] Furthermore, some of the above terms may be used to express other meanings besides indicating a position or location. For example, the term "on" may also be used to indicate a dependency or connection in certain circumstances. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0021] Furthermore, the terms "installed," "disposed," "provided with," "connected," "connected," and "socketed" should be interpreted broadly. For example, they can refer to fixed connections, removable connections, or integral structures; mechanical connections or electrical connections; direct connections, indirect connections through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0022] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0023] Reference Figure 1 The utility model provides a laminating machine for double-glass components, including at least one laminating structure, each laminating structure includes an upper laminating structure 1 and a lower laminating structure 2 arranged opposite to each other, and the upper laminating structure 1 and the lower laminating structure 2 constitute a laminating chamber for laminating the double-glass components.

[0024] The upper laminate structure 1 includes an upper cavity 10 and a polytetrafluoroethylene cloth 11. The polytetrafluoroethylene cloth 11 is fixed on the end surface of the upper cavity 10 facing the lower laminate structure 2. The polytetrafluoroethylene cloth 11 is fixed with 4N four silicone strips 12, where N≥1. Every four silicone strips 12 are arranged to form a frame structure.

[0025] Furthermore, a sink and two through holes are respectively provided at both ends of the silicone strip 12. The two through holes are spaced apart in the sink, and multiple connecting holes are correspondingly provided on the polytetrafluoroethylene cloth 11. The silicone strip 12 is fixed to the polytetrafluoroethylene cloth 11 by flexible ropes passing through the through holes and the connecting holes.

[0026] Furthermore, the flexible rope is a metal wire. Preferably, the flexible rope is a steel wire.

[0027] Furthermore, the silicone strip 12 is fixed on the PTFE cloth 11 by bonding, wherein the bonding glue is a high temperature resistant colloid.

[0028] Furthermore, the lower laminate structure 2 includes a laminate heating base plate 21 , and the upper surface of the laminate heating base plate 21 has a plurality of placement positions, and the double-glass components are placed in the placement positions.

[0029] Furthermore, the lower laminate structure 2 further includes a lower high-temperature cloth 22 , which is coated on the upper surface of the laminate heating base plate 21 .

[0030] Furthermore, the upper cavity 10 is provided with a first air hole 100 , and the laminated heating bottom plate 21 is provided with a second air hole 210 .

[0031] The utility model fixes a plurality of silicone strips 12 on the PTFE cloth 11, and every four silicone strips 12 are arranged to form a frame structure. During lamination, it is only necessary to place the double-glass component layer on the lower lamination structure 2, and there is no need to manually place the lamination frame frequently, thereby improving production efficiency, reducing manual workload, and reducing poor lamination caused by manual negligence.

[0032] The above description of the disclosed embodiments is intended to enable one skilled in the art to implement or use the present invention. Various modifications to the above embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is intended to encompass the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A laminating machine for double-glass components, characterized in that: The invention comprises at least one lamination structure, wherein each of the lamination structures comprises an upper lamination structure (1) and a lower lamination structure (2) arranged opposite to each other, and the upper lamination structure (1) and the lower lamination structure (2) constitute a lamination chamber for laminating a double-glass component; The upper laminate structure (1) comprises an upper cavity (10) and a polytetrafluoroethylene cloth (11). The polytetrafluoroethylene cloth (11) is fixed on the end surface of the upper cavity (10) facing the lower laminate structure (2). 4N four silicone strips (12) are fixed to the polytetrafluoroethylene cloth (11), wherein N≥1, and every four silicone strips (12) are arranged to form a frame structure.

2. A laminating machine for double-glass components according to claim 1, characterized in that: The two ends of the silicone strip (12) are respectively provided with a sink and two through holes, the two through holes are spaced apart in the sink, and the polytetrafluoroethylene cloth (11) is correspondingly provided with multiple connection holes, and the silicone strip (12) is fixed to the polytetrafluoroethylene cloth (11) by means of flexible ropes passing through the through holes and the connection holes.

3. A laminating machine for double-glass components according to claim 2, characterized in that: The flexible rope is a metal wire.

4. The laminating machine for double-glass components according to claim 1, characterized in that: The silicone strip (12) is fixed on the tetrafluoroethylene cloth (11) by bonding.

5. A laminating machine for double-glass components according to any one of claims 1 to 4, characterized in that: The lower laminate structure (2) comprises a laminated heating base plate (21), the upper surface of the laminated heating base plate (21) having a plurality of placement positions, and the double-glass components are placed in the placement positions.

6. A laminating machine for double-glass components according to claim 5, characterized in that: The lower laminate structure (2) further comprises a lower high-temperature cloth (22), and the lower high-temperature cloth (22) is coated on the upper surface of the laminate heating base plate (21).

7. The laminating machine for double-glass components according to claim 5, characterized in that: The upper cavity (10) is provided with a first air hole (100), and the laminated heating bottom plate (21) is provided with a second air hole (210).