Efficient conveying device for cement kiln co-processing solid waste
By adopting the design of vertical plates, bases, lifting mechanisms and feeding components in cement kilns, the feeding components are alternately lifted and lowered and the blocking frame is moved during the cement kiln feeding process, thus solving the problem of long feeding intervals and improving feeding efficiency.
Patent Information
- Application Number
- CN202422927103.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The existing cement kiln vertical lifting equipment has the problem of long feeding interval during the feeding process, resulting in low efficiency.
The design of vertical plate, base, lifting mechanism, top plate and feeding assembly is adopted. The servo motor drives the threaded rod and gear transmission to realize the alternating lifting and lowering of the feeding assembly. The hydraulic push rod is combined to push the blocking frame to move, realizing efficient feeding.
It improves the transportation efficiency and feeding efficiency of solid waste, reduces the intermediate interval time, and improves the overall transportation efficiency.
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Figure CN223408746U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solid waste transportation, in particular to a high-efficiency transportation device for co-disposal of solid waste by a cement kiln. Background Art
[0002] Co-treatment of waste in cement kiln decomposition furnaces is a new solid waste disposal method proposed by the cement industry. By putting solid waste that meets the kiln entry requirements after pre-treatment into the cement kiln, the solid waste is subjected to high-temperature harmless disposal during cement clinker production. The cement kiln co-treatment method reduces the pressure of solid waste emissions and promotes national economic development.
[0003] The production process of cement kiln co-processing generally includes: waste collection, separation, pretreatment, transportation to the cement plant, metering, feeding, calcination, atmospheric pollutant monitoring and clinker quality control. After metering, the waste is collected in the material box, which is then transported to the vertical lifting equipment by a forklift and lifted and fed by the vertical lifting equipment.
[0004] However, the current vertical lifting equipment uses chains to lift a single material box. After each feeding, the material box needs to be lowered before it can continue to carry another wave of waste, resulting in long feeding intervals and low feeding efficiency. Utility Model Content
[0005] In order to overcome the shortcomings of the existing technology, one of the purposes of the utility model is to provide a high-efficiency conveying device for the coordinated disposal of solid waste in a cement kiln. Through the set vertical plate, base, lifting mechanism and top plate, when the cement kiln decomposition furnace is fed, the lifting mechanism simultaneously drives the feeding assembly on one side to rise and the feeding assembly on the other side to descend. The two feeding assemblies feed and fill fixed waste alternately with less interval time in between, thereby improving the conveying efficiency. Through the set feeding assembly, when the upper feeding assembly is feeding, the material blocking frame is pushed to move, so that the bottom end of the material blocking frame is separated from the obstruction of the load-bearing plate, and the solid waste falls directly from the material blocking frame into the cement kiln decomposition furnace, thereby achieving high feeding efficiency.
[0006] One of the objectives of the utility model is achieved by adopting the following technical solution: a cement kiln collaborative solid waste disposal efficient conveying device, comprising: a vertical plate, the bottom end of the vertical plate is fixedly connected to a base, the top end of the vertical plate is fixedly connected to a top plate, the left and right sides of the vertical plate are provided with a lifting mechanism, the lifting mechanism is driven to lift and lower two sets of feeding assemblies, and the two feeding assemblies are arranged in an upper and lower alternating manner;
[0007] The lifting mechanism includes a threaded rod, a transmission belt, a rotating column, and a servo motor. The two rotating columns are arranged in a left-right symmetrical manner. The bottom ends of the rotating columns are rotatably connected to the top of the top plate. The outer walls of the rotating columns are fixedly connected with pulley 2 and gears. The gears are located above pulley 2. The outer walls of the two gears are meshed with each other. The output end of the servo motor is fixedly connected to the top of the rotating column on one side. The two threaded rods are arranged in a left-right symmetrical manner. The top ends of the threaded rods are rotatably connected to the top of the top plate. The top ends of the threaded rods are fixedly connected with pulley 1. The pulley 1 and pulley 2 on the same side are connected by a transmission belt. When feeding the cement kiln decomposition furnace through the provided vertical plate, base, lifting mechanism and top plate, the lifting mechanism simultaneously drives the feeding assembly on one side to rise and the feeding assembly on the other side to descend, and the two feeding assemblies feed and fill fixed waste materials alternately with less interval time in between, thereby improving the conveying efficiency; through the provided feeding assembly, when the upper feeding assembly is feeding, the material blocking frame is pushed to move, so that the bottom end of the material blocking frame is separated from the obstruction of the bearing plate, and the solid waste falls directly from the material blocking frame into the cement kiln decomposition furnace, thereby achieving high feeding efficiency.
[0008] According to the described high-efficiency conveying device for co-processing solid waste in cement kilns, a fixing frame is fixed to the outer side wall of the servo motor, and the bottom end of the fixing frame is fixed to the top end of the top plate by bolts.
[0009] According to the described efficient conveying device for co-processing solid waste in cement kilns, the gears are all helical gears, the tooth surface contact lines are relatively long, and they gradually enter and exit meshing, making the load distribution more uniform and the load-bearing capacity stronger.
[0010] A high-efficiency conveying device for the coordinated disposal of solid waste in a cement kiln is provided, wherein the feeding assembly includes a supporting plate and a material blocking frame, the lower surface of the material blocking frame is in contact with the inner wall below the supporting plate, the left and right side walls of the supporting plate are welded and fixed with edge guards, the rear side wall of the supporting plate is fixed with a hydraulic push rod and a lifting plate, and the front end of the movable rod of the hydraulic push rod passes through the rear wall of the supporting plate and is fixedly connected to the rear wall of the material blocking frame.
[0011] According to the described efficient conveying device for co-disposal of solid waste in cement kilns, the two threaded rods are respectively located on the left and right sides of the vertical plate, and the outer side walls of the threaded rods are both threadedly connected to the top of the lifting plate.
[0012] According to the high-efficiency conveying device for co-processing solid waste in cement kilns, the side walls of the lifting plate are in contact with the outer side walls of the vertical plate.
[0013] According to the high-efficiency conveying device for co-processing solid waste in a cement kiln, the hydraulic push rod and the servo motor are electrically connected to a controller.
[0014] According to the high-efficiency conveying device for co-processing solid waste in cement kilns, the thread grooves of the two threaded rods are oriented in the same direction.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0017] Figure 1 This is a three-dimensional diagram of a high-efficiency conveying device for co-processing solid waste in a cement kiln according to the utility model;
[0018] Figure 2 This is a three-dimensional diagram of the lifting mechanism of a high-efficiency conveying device for co-processing solid waste in a cement kiln according to the utility model;
[0019] Figure 3 This is a structural diagram of the feeding components of a high-efficiency conveying device for the collaborative disposal of solid waste in a cement kiln according to the utility model;
[0020] Figure 4 This utility model is a high-efficiency conveying device for the coordinated disposal of solid waste in cement kilns Figure 1 Enlarged view of point A.
[0021] Legend:
[0022] 1. Vertical plate; 2. Base; 3. Lifting mechanism; 4. Feeding assembly; 5. Top plate; 301. Threaded rod; 302. Pulley 1; 303. Drive belt; 304. Rotating column; 305. Pulley 2; 306. Gear; 307. Fixed frame; 308. Servo motor; 401. Loading plate; 402. Edge guard; 403. Hydraulic push rod; 404. Lifting plate; 405. Material blocking frame. DETAILED DESCRIPTION
[0023] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0024] Reference Figure 1-4 The embodiment of the utility model is a high-efficiency conveying device for the coordinated disposal of solid waste in a cement kiln, which comprises: a vertical plate 1, a base 2 being fixedly connected to the bottom end of the vertical plate 1, a top plate 5 being fixedly connected to the top end of the vertical plate 1, a lifting mechanism 3 being provided on the left and right sides of the vertical plate 1, and two sets of feeding assemblies 4 being driven by the lifting mechanism 3, and the two feeding assemblies 4 being arranged alternately up and down;
[0025] The lifting mechanism 3 includes a threaded rod 301, a transmission belt 303, a rotating column 304, and a servo motor 308. The two rotating columns 304 are arranged in a bilaterally symmetrical manner. The bottom ends of the rotating columns 304 are rotatably connected to the top of the top plate 5. The outer walls of the rotating columns 304 are fixed with pulleys 305 and gears 306. The gears 306 are located above the pulleys 305. The outer walls of the two gears 306 are meshed with each other. The gears 306 are all helical gears with a long tooth contact line and gradually enter and exit the meshing, so that the load distribution is more uniform and the load-bearing capacity is improved. The outer wall of the servo motor 308 is fixed with a fixing frame 307, the bottom end of the fixing frame 307 is fixed with the top bolt of the top plate 5, the output end of the servo motor 308 is fixedly connected with the top of the rotating column 304 on one side, the two threaded rods 301 are arranged in a bilaterally symmetrical manner, the thread grooves of the two threaded rods 301 are oriented in the same direction, the top ends of the threaded rods 301 are both rotatably connected to the top end of the top plate 5, the top ends of the threaded rods 301 are fixed with a pulley 1 302, and the pulley 1 302 and the pulley 2 305 on the same side are connected by a transmission belt 303;
[0026] The feeding assembly 4 includes a carrying plate 401 and a material blocking frame 405. The lower surface of the material blocking frame 405 is in contact with the inner wall below the carrying plate 401. The left and right side walls of the carrying plate 401 are welded and fixed with edge guards 402. The rear side wall of the carrying plate 401 is fixed with a hydraulic push rod 403 and a lifting plate 404. The side walls of the lifting plate 404 are in contact with the outer wall of the vertical plate 1. The two threaded rods 301 are respectively located on the left and right sides of the vertical plate 1. The outer walls of the threaded rods 301 are threadedly connected to the top of the lifting plate 404. The front end of the movable rod of the hydraulic push rod 403 passes through the rear wall of the carrying plate 401 and is fixedly connected to the rear wall of the material blocking frame 405. The hydraulic push rod 403 and the servo motor 308 are electrically connected to the controller. When feeding the cement kiln decomposition furnace through the provided vertical plate 1, base 2, lifting mechanism 3, and top plate 5, the servo motor 308 is started to drive the gear 306 on one side to rotate, driving the gear 306 on the other side meshing with it to rotate synchronously, and the transmission belts 303 on both sides drive the threaded rods 301 on both sides to rotate relative to each other, cooperating with the fitting limit of the side walls of the vertical plate 1, and at the same time driving one side feeding assembly 4 to rise and the other side feeding assembly 4 to fall, the two feeding assemblies 4 alternately feed and fill fixed waste with less interval time in between, thereby improving the conveying efficiency; through the provided feeding assembly 4, when the upper feeding assembly 4 is feeding, the hydraulic push rod 403 is started to push the blocking frame 405 to move, and at the same time pushes the solid waste in the frame to move, so that the bottom end of the blocking frame 405 is separated from the obstruction of the carrying plate 401, and the solid waste falls directly from the blocking frame 405 into the cement kiln decomposition furnace, thereby high feeding efficiency.
[0027] Working principle: When in use, when feeding the cement kiln decomposition furnace, fill the feeding assembly 4 below, start the servo motor 308 to drive the gear 306 on one side to rotate, and drive the gear 306 on the other side meshing with it to rotate synchronously, and drive the threaded rods 301 on both sides to rotate relative to each other through the transmission belts 303 on both sides, and cooperate with the fitting limit of the side wall of the vertical plate 1, while driving the feeding assembly 4 on one side to rise and the feeding assembly 4 on the other side to fall. The two feeding assemblies 4 alternately feed and fill fixed waste with less interval time in between, which improves the conveying efficiency. When the upper feeding assembly 4 is feeding, start the hydraulic push rod 403 to push the material blocking frame 405 to move, and at the same time push the solid waste in the frame to move, so that the bottom end of the material blocking frame 405 is separated from the obstruction of the carrier plate 401, and the solid waste falls directly from the material blocking frame 405 into the cement kiln decomposition furnace, with high feeding efficiency.
[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. An efficient conveying device for co-processing solid waste in a cement kiln, comprising: A vertical plate (1), characterized in that the bottom end of the vertical plate (1) is fixedly connected to a base (2), the top end of the vertical plate (1) is fixedly connected to a top plate (5), and a lifting mechanism (3) is provided on the left and right sides of the vertical plate (1), and the lifting mechanism (3) is driven by two groups of feeding components (4), and the two feeding components (4) are arranged in an upper and lower alternating manner; The lifting mechanism (3) includes a threaded rod (301), a transmission belt (303), a rotating column (304), and a servo motor (308). The two rotating columns (304) are arranged in a bilaterally symmetrical manner. The bottom ends of the rotating columns (304) are rotatably connected to the top end of the top plate (5). The outer side walls of the rotating columns (304) are fixedly connected with a second pulley (305) and a gear (306). The gear (306) is located above the second pulley (305). The two gears (3 06) are meshed with each other, the output end of the servo motor (308) is fixedly connected to the top of the rotating column (304) on one side, the two threaded rods (301) are arranged in a left-right symmetrical manner, the top ends of the threaded rods (301) are rotatably connected to the top end of the top plate (5), the top ends of the threaded rods (301) are fixedly connected to pulley 1 (302), and the pulley 1 (302) and pulley 2 (305) on the same side are connected through a transmission belt (303).
2. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 1 is characterized in that: A fixing frame (307) is fixed to the outer side wall of the servo motor (308), and the bottom end of the fixing frame (307) is fixed to the top end of the top plate (5) by bolts.
3. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 1 is characterized in that: The gears (306) are all helical gears, the tooth surface contact lines are long, and they gradually enter and exit the meshing, so that the load distribution is more uniform and the load-bearing capacity is strong.
4. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 3 is characterized in that: The feeding assembly (4) includes a supporting plate (401) and a material blocking frame (405). The lower surface of the material blocking frame (405) is in contact with the inner wall below the supporting plate (401). The left and right side walls of the supporting plate (401) are both welded with edge guards (402). The rear side wall of the supporting plate (401) is fixed with a hydraulic push rod (403) and a lifting plate (404). The front end of the movable rod of the hydraulic push rod (403) passes through the rear wall of the supporting plate (401) and is fixedly connected to the rear wall of the material blocking frame (405).
5. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 1 is characterized in that: The two threaded rods (301) are respectively located on the left and right sides of the vertical plate (1), and the outer side walls of the threaded rods (301) are both threadedly connected to the top end of the lifting plate (404).
6. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 5, characterized in that: The side walls of the lifting plate (404) are in contact with the outer side walls of the vertical plate (1).
7. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 4 is characterized in that: The hydraulic push rod (403) and the servo motor (308) are electrically connected to a controller.
8. The high-efficiency conveying device for co-processing solid waste in cement kilns according to claim 1 is characterized in that: The thread grooves of the two threaded rods (301) are oriented in the same direction.