Spool stacking system
By designing the I-wheel stacking system, the convenience problem of automatic loading and unloading of I-wheels on the winding machine production line is solved, and automatic I-wheel grabbing, flipping and stacking are realized. It can adapt to different production line lengths and the number of winding machines, and improve production efficiency.
Patent Information
- Application Number
- CN202422221606.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing automatic stacking device for I-shaped wheels cannot automatically load and unload I-shaped wheels directly on the winding machine production line, which is inconvenient to use especially when the production line is long and there are many winding machines.
A spool palletizing system is designed, which includes a palletizing room, a turning device and a grabbing device. The turning device realizes automatic grabbing, turning and palletizing of the spool via a first guide rail and the grabbing device via a second sliding frame and a third guide rail, and is suitable for winding machine production lines of different lengths.
It realizes the automatic loading and unloading of I-spools, improves the automation level and applicability of the production line, is suitable for various numbers of winding machines and production line lengths, and reduces the intensity of manual operation.
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Figure CN223408980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an I-wheel stacking system. Background Art
[0002] During the winding process of the winding machine, the I-wheel needs to be continuously loaded and unloaded. In order to improve the working efficiency of the winding machine, automatic loading and unloading of the I-wheel is required. The Chinese utility model patent with authorization announcement number CN215710109U and authorization announcement date 2022.02.01 discloses an I-wheel automatic stacking device, including a frame, the frame is provided with a conveying assembly for conveying the I-wheel, one side of the conveying assembly is provided with a bearing assembly for bearing the partition, and both sides of the bearing assembly are provided with a accommodating assembly for accommodating the I-wheel and the partition; the frame is also slidably provided with a sliding assembly, and the sliding assembly can be quickly replaced with a grabbing assembly arranged on the frame for grabbing the I-wheel and an adsorption assembly for adsorbing the partition. The grabbing assembly can detect the diameter of the I-wheel through a CCD camera, thereby adjusting its grabbing diameter. It has a high degree of automation and does not require manual operation, greatly improving work efficiency and reducing manual work intensity; at the same time, the sliding assembly can be quickly replaced with the grabbing assembly and the adsorption assembly. However, the sliding assembly and the grabbing assembly are limited in the frame formed by the frame. Other equipment or manual labor is still needed to load and unload the I-shaped wheels on the winding machine production line, and then transfer them to the frame limited by the frame for automatic grabbing and stacking. It is impossible to directly load and unload the I-shaped wheels on the winding machine production line. This is not convenient for production lines with long production lines and a large number of winding machines. Utility Model Content
[0003] In order to overcome the above-mentioned shortcomings, the utility model provides an I-wheel stacking system which is applicable to large-scale winding production lines.
[0004] To achieve this purpose, the structure adopted by the utility model is: an I-wheel palletizing system, including a palletizing room with an opening at the top, a turning device provided on one side of the palletizing room, a transition plate provided at the position of the turning device at the top of the palletizing room, a grabbing device provided in the palletizing room, two parallel slide rails provided on the top of the palletizing room, the two slide rails are connected to each other by a connecting slide rail, the two ends of the connecting slide rail are connected to the slide rails on both sides by sliders, the grabbing device is connected to the connecting slide rail, a door is provided on one side of the palletizing room, a steel frame is provided at the bottom of the palletizing room, and a pallet is provided on the steel frame.
[0005] The flipping device includes a first guide rail, which is arranged horizontally. A first sliding frame is connected to the first guide rail. One or more grabbing structures are arranged on the first sliding frame. Each grabbing structure includes a second guide rail, which is arranged vertically. A group of first grippers are connected to the second guide rail through a first cylinder and a second cylinder. The first cylinder controls the flipping of the first gripper, and the second cylinder controls the opening and closing of the first gripper.
[0006] The gripping device includes a second sliding frame, which is connected to the connecting slide rail and is driven by a third motor to move along the connecting slide rail. The second sliding frame is connected to a third guide rail, and the third guide rail and the connecting slide rail are perpendicular to each other. The third guide rail is driven up and down by a fourth motor. The third motor and the fourth motor are connected to the second sliding frame, and a second gripper is provided at the bottom of the third guide rail.
[0007] The beneficial effects are as follows: the structural design of the utility model is reasonable and ingenious, the first guide rail of the flipping device can be set according to the length of the winding work line, the I-shaped wheel on any winding machine on the work line is grabbed, and flipped after reaching the stacking position, the grabbing device grabs the flipped I-shaped wheel and places it in order in the tray on the steel frame, after the tray is full, the door is opened, and the tray carrying the I-shaped wheel is taken out for replacement by a mobile trolley, the system has a high degree of automation, can be adjusted according to the length of the production line, and has strong applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The present invention will be described by way of examples with reference to the accompanying drawings, in which:
[0009] Figure 1 It is a three-dimensional structural diagram of the utility model;
[0010] Figure 2 is a three-dimensional structural diagram of the flipping device;
[0011] Figure 3 This is a front view structural diagram of the flipping device;
[0012] Figure 4 is a side structural diagram of the flipping device;
[0013] Figure 5 It is a three-dimensional structural diagram of the grabbing device. DETAILED DESCRIPTION
[0014] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.
[0015] In the description of the utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of the utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0016] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components; a fixed connection can be welding or gluing. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0017] like Figure 1 The I-wheel palletizing system shown includes a palletizing room 1, which has an opening at the top. A turning device 5 is provided on one side of the palletizing room 1. A transition plate 8 is provided at the position of the turning device 5 on the top of the palletizing room 1. A grabbing device 6 is provided in the palletizing room 1. Two parallel slide rails 3 are provided on the top of the palletizing room 1. The two slide rails 3 are connected to each other by a connecting slide rail 2. The two ends of the connecting slide rail 2 are connected to the slide rails 3 on both sides by sliders. The grabbing device 6 is connected to the connecting slide rail 2. Racks are provided on the slide rail 3. The two ends of the connecting slide rail 2 are driven by a motor to drive the connecting slide rail 2 to move along the slide rail 3. Three of the four vertical walls of the palletizing room 1 are mesh plate structures, and one side is provided with a door 7. When the door 7 is opened as needed, the mobile device can enter the palletizing room 1. A steel frame is provided at the bottom of the palletizing room 1, and a pallet is provided on the steel frame. The I-wheels are placed on the pallet in order. After the mobile device enters the palletizing room 1, the pallet is lifted and removed.
[0018] like Figure 2-Figure 4As shown, the first guide rail 51 is arranged outside the stacking room 1. The first guide rail 51 is arranged horizontally with a bracket at the bottom. The length is set according to the size of the winding line. The first guide rail 51 is connected to the first slide 52. The first slide 52 is equipped with a drive device to enable the first slide 52 to move laterally along the first guide rail 51. The slide 52 is equipped with one or more gripping structures, preferably two symmetrical gripping structures. Each gripping structure includes a second guide rail 53, which is vertically connected to the first slide 52. The first slide 52 is equipped with a drive device to enable the second guide rail 53 to move up and down. The second guide rail 53 is connected to a set of first grippers 55 via a first cylinder 54 and a second cylinder 56. The first cylinder 54 controls the rotation of the first grippers 55, and the second cylinder 56 controls the opening and closing of the first grippers 55.
[0019] The driving device between the first guide rail 51 and the first sliding frame 52 includes a rack provided on the first guide rail 51. The first sliding frame 52 is provided with a first motor 57. The first motor 57 engages with the rack on the first guide rail 51 via a gear. The first motor 57 drives the first sliding frame 52 to move along the first guide rail 51 in forward and reverse rotation. A limit slider is provided at the bottom of the first sliding frame 52, and a limit track is provided on the side of the first guide rail 51. The limit slider clamps the limit track to ensure that the first sliding frame 52 maintains balance during movement.
[0020] The driving device between the second guide rail 53 and the first sliding frame 52 includes a rack provided on the second guide rail 53, and a second motor 58 is provided on the first sliding frame 52. The second motor 58 is engaged with the rack on the second guide rail 53 through a gear. The second motor 58 drives the second guide rail 53 to move up and down by rotating forward and backward. A limiting slider is provided on the first sliding frame 52, and limiting tracks are provided on both sides of the second guide rail 53. The limiting slider clamps the limiting guide rail to keep the second guide rail 53 balanced during the up and down movement.
[0021] The first gripper 55 includes two symmetrically arranged clamping blocks 551, and the I-shaped wheel is clamped by the two clamping blocks 551. The top of the clamping block 551 is connected to the two sides of the gripper seat 59 by a pin. The gripper seat 59 is an L-shaped bracket structure. One end of the gripper seat 59 is connected to the bottom of the second guide rail 53, and the other end is connected to the second cylinder 53. The part connected to the second guide rail 53 and the part connected to the second cylinder 53 are connected by a pin. The piston rod of the second cylinder 53 passes through the gripper seat 59 and is connected to the connecting block 553 in the middle of the two clamping blocks 551. The two sides of the connecting block 553 are respectively connected to the clamping blocks 551 on both sides by connecting rods 552. When the piston rod of the second cylinder 53 performs piston movement to drive the connecting block 553 to move up and down, the two connecting rods 552 drive the clamping blocks 551 connected to them to open and close, thereby realizing the work of grabbing and releasing the I-shaped wheel. The clamping block 551 can grab the I-shaped wheel placed in various postures.
[0022] One end of the first cylinder 54 is connected to the second guide rail 53, and the other end is the piston rod end. The piston rod is connected to the top of the second cylinder 56 through a pin. When the piston rod of the first cylinder 54 performs piston motion, the first gripper 55 connected to the second cylinder 56 will drive the I-shaped wheel to flip.
[0023] After the turning device 5 grabs the spool from the winding machine, it moves to the stacking room 1, and then the first gripper 55 turns the spool flat on the transition plate 8 at the top of the stacking room 1.
[0024] like Figure 5 As shown, the grasping device 6 includes a second sliding frame 63, the second sliding frame 63 is connected to the connecting slide rail 2, and is driven by a third motor 65 to move along the connecting slide rail 2. The second sliding frame 63 is connected to the third guide rail 61, and the third guide rail 61 and the connecting slide rail 2 are perpendicular to each other. The third guide rail 61 is driven up and down by a fourth motor 64. The third motor 65 and the fourth motor 64 are connected to the second sliding frame 63, and a second gripper 66 is set at the bottom of the third guide rail 61.
[0025] Since the length of the first guide rail 51 on the flipping device 5 can be set according to the size of the workplace to accommodate the increased number of winding machines, it provides a guarantee for expanding production capacity. After the flipping device 5 places the I-shaped wheel flat on the transition plate 8, the grasping device 6 moves left and right and forward and backward along the direction connecting the slide rail 2 and the slide rail 3. The second gripper 66 moves up and down driven by the third guide rail 61, so that the second gripper 66 moves to the position corresponding to the I-shaped wheel on the transition plate 8 for accurate grasping, and then the I-shaped wheel is transferred to the corresponding pallet for stacking. The overall system has a high degree of automation, strong adjustability and wide applicability.
[0026] The above description is based on the present invention. Based on the above description, relevant personnel can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the content of the specification. Its technical scope must be determined according to the scope of the claims.
Claims
1. I-wheel palletizing system, characterized by: The invention comprises a stacking room (1), the top of the stacking room (1) is open, a turning device (5) is provided on one side of the stacking room (1), a transition plate (8) is provided at a position corresponding to the turning device (5) on the top of the stacking room (1), a grabbing device (6) is provided in the stacking room (1), two parallel slide rails (3) are provided on the top of the stacking room (1), the two slide rails (3) are connected to each other through a connecting slide rail (2), the two ends of the connecting slide rail (2) are connected to the slide rails (3) on both sides through a slider, the grabbing device (6) is connected to the connecting slide rail (2), a door (7) is provided on one side of the stacking room (1), a steel frame is provided at the bottom of the stacking room (1), and a pallet is provided on the steel frame.
2. The I-wheel palletizing system according to claim 1, characterized in that: The turning device (5) comprises a first guide rail (51), the first guide rail (51) is arranged horizontally, a first sliding frame (52) is connected to the first guide rail (51), one or more groups of gripping structures are arranged on the first sliding frame (52), each group of gripping structures comprises a second guide rail (53), the second guide rail (53) is arranged vertically, a group of first grippers (55) are connected to the second guide rail (53) via a first cylinder (54) and a second cylinder (6), the first cylinder (54) controls the turning of the first grippers (55), and the second cylinder (56) controls the opening and closing of the first grippers (55).
3. The I-wheel palletizing system according to claim 1, characterized in that: The grabbing device (6) includes a second sliding frame (63), the second sliding frame (63) is connected to the connecting slide rail (2), and is driven by a third motor (65) to move along the connecting slide rail (2). The second sliding frame (63) is connected to a third guide rail (61), the third guide rail (61) and the connecting slide rail (2) are perpendicular to each other, and the third guide rail (61) is driven by a fourth motor (64) to move up and down. The third motor (65) and the fourth motor (64) are connected to the second sliding frame (63), and a second gripper (66) is provided at the bottom of the third guide rail (61).
Citation Information
Patent Citations
Automatic stacking device for spools
CN215710109U