Artificial turf winding device
By designing an artificial turf winding device and utilizing a synchronous pulley set and a limit unit, independent control of the four winding rollers is achieved, solving the problem of low manual operation efficiency in the existing technology and achieving the effect of continuous winding and unloading without stopping the machine.
Patent Information
- Application Number
- CN202422219608.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing method of rolling up artificial turf relies on manual operation, which is labor-intensive and inefficient, and cannot achieve continuous rolling without stopping the machine.
An artificial turf winding device was designed, which included a base, a rotating shaft, a winding mechanism, a motor, a screw rod and other components. Through the cooperation of a synchronous pulley set and a limit unit, the four winding rollers could be independently controlled and continuously wound.
The working efficiency of artificial turf rolling is improved, continuous rolling and unloading without stopping the machine is realized, working intervals are reduced, and labor intensity is reduced.
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Figure CN223409067U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of artificial turf rolling, in particular to an artificial turf rolling device. Background Art
[0002] Artificial turf consists of grass-like synthetic fibers embedded in a woven base fabric, with a coating applied to the back to stabilize it. Widely used in sports fields, recreational areas, golf courses, garden floors, and green spaces, this type of artificial turf typically consists of three layers: a base layer, a cushioning layer, and a turf layer. The base layer consists of compacted soil, gravel, and asphalt or concrete, requiring it to be solid, non-deformable, smooth, and impermeable. The cushioning layer is typically made of rubber or foam plastic to provide good elasticity and support, while the turf layer is made through weaving or injection molding to simulate the appearance and texture of natural grass.
[0003] During the production and processing of artificial turf, the produced turf needs to be rolled up for storage and transportation. However, the existing rolling methods mostly rely on manual operation, which is labor-intensive and inefficient. In addition, even if some machines are used to roll up the artificial turf, they can usually only roll up one at a time. After rolling up a bundle of artificial turf, the staff needs to manually remove the artificial turf from the winding roller, which creates work gaps and increases the workload, and cannot achieve the effect of continuous rolling without stopping the machine. Utility Model Content
[0004] The purpose of the present utility model is to provide an artificial turf rolling device to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] An artificial turf rolling device, comprising:
[0007] The base has support legs fixedly connected to the four corners of the bottom surface, and the top surface is fixedly connected to the side panels;
[0008] A rotating shaft rotates the side wall connected to the side plate;
[0009] The winding mechanism is rotatably connected to the side wall of the side plate.
[0010] Preferably, two support plates are symmetrically fixed to one of the long side walls of the base, and a guide roller is rotatably connected to the top position between the two support plates.
[0011] Furthermore, the top surface of the base is fixedly connected to motor 1, the motor shaft of motor 1 is transmission-connected to toothed pulley 1, the outer wall of the rotating shaft is sleeved and fixed with toothed pulley 2, and the toothed pulley 2 and the toothed pulley 1 are driven by a transmission belt.
[0012] Furthermore, the winding mechanism includes:
[0013] A rotating seat, wherein one side wall is rotatably connected to the side wall of the side plate, and the other end of the rotating shaft passes through the side plate and is fixedly connected to the side wall of the rotating seat;
[0014] There are four winding rollers, which are connected to the side wall of the rotating base away from the side plate and rotate at equal angles;
[0015] There are four motors 2, which are fixedly connected to the inside of the rotating base at equal angles, and the motor shafts of the four motors 2 are respectively connected to one end of the four winding rollers;
[0016] There are four screw rods, which are connected to the side wall of the rotating seat with equal angle rotation;
[0017] There are four motors three, which are fixedly connected to the inside of the rotating base at equal angles, and the motor shafts of the four motors three are respectively connected to one end of the four screw rods;
[0018] There are four movable plates, which are respectively screwed together with the outer walls of the four screw rods. The top ends of the four movable plates are fixedly connected with an annular plate, and the four annular plates are respectively slidably connected with the outer walls of the four winding rollers. The bottom ends of the four movable plates are fixedly connected with a slider.
[0019] Furthermore, the rotating seat is provided with a square column fixedly connected to the center position of the side wall of the winding roller, the end of the square column is fixedly connected to the connecting plate, the other ends of the four screw rods are rotatably connected to the side wall of the connecting plate, the four side walls of the square column are provided with sliding grooves for the sliding of the slider, and the outer wall of the connecting plate is provided with four limit units at equal distances.
[0020] Furthermore, the limiting unit includes:
[0021] A rotating seat, one side of which is rotatably connected to a side wall of the connecting plate;
[0022] An electric telescopic rod is fixedly connected to the top surface of the rotating base;
[0023] A baffle is fixedly connected to the top of the electric telescopic rod, and a groove is formed on the side wall of the baffle near the winding roller;
[0024] Motor 4 is arranged on the outer wall of the rotating base, and the motor shaft of the motor 4 is transmission-connected with the rotating base.
[0025] Preferably, the outer side wall of the connecting plate is fixedly connected with a connecting column, the outer wall of the connecting column is fixedly connected with four fixing blocks at equal angles, and the ends of the four fixing blocks are respectively fixedly connected with the outer walls of the four motors.
[0026] Compared with the prior art, the beneficial effects of the present invention are:
[0027] 1. By arranging four winding rollers and four screws at equal angles on the side wall of the rotating seat, and by coordinating the motor 1, the toothed pulley 1, the rotating shaft, the toothed pulley 2, the transmission belt, the rotating seat, the winding roller, the motor 2, the screw, and the motor 3, after completing one bundle of artificial turf, the motor 1 can be started to switch to the idle winding roller to directly rewind the next bundle of artificial turf, thereby improving work efficiency.
[0028] 2. Through the coordinated arrangement among the winding roller, motor 2, screw rod, motor 3, movable plate and annular plate, when one bundle of artificial turf is completed and the winding of the next bundle of artificial turf is switched, the motor 3 on the completed bundle of artificial turf can be started to drive the screw rod to rotate, so that the movable plate drives the annular plate to move along the winding roller, thereby pushing the bundle of artificial turf off the winding roller, so that the work of continuous winding and unloading can be realized without stopping the machine, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the overall structure of an artificial turf rolling device of the utility model;
[0030] Figure 2 This is a schematic diagram of the structure of the winding mechanism in the utility model;
[0031] Figure 3 This is a schematic diagram of the structure of the winding mechanism in the utility model;
[0032] Figure 4 This is a schematic diagram of the combined structure of the movable plate and the annular plate in the present utility model;
[0033] Figure 5-6 It is a schematic structural diagram of the limiting unit in the utility model.
[0034] In the figure: 100, base; 110, supporting leg; 111, side plate; 120, supporting plate; 121, guide roller; 130, motor 1; 131, toothed pulley 1; 132, rotating shaft; 133, toothed pulley 2; 134, transmission belt; 200, winding mechanism; 210, rotating seat; 211, winding roller; 212, motor 2; 213, square column; 214, slide; 215, connecting plate; 216, connecting column; 217, fixed block; 220, screw rod; 221, motor 3; 222, moving plate; 223, annular plate; 224, slider; 230, limiting unit; 231, rotating seat; 232, electric telescopic rod; 233, baffle; 2331, groove; 234, motor 4. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] See also Figure 1-6 13. The present invention provides an artificial turf winding device, comprising a base 100, wherein the four corner positions of the bottom surface of the base 100 are fixedly connected to support legs 110, the top surface of the base 100 is fixedly connected to a side plate 111, the side wall of the side plate 111 is rotatably connected to a rotating shaft 132, and the other side wall of the side plate 111 away from the rotating shaft 132 is rotatably connected to a winding mechanism 200, one long side wall of the base 100 is symmetrically fixed with two support plates 120, and a guide roller 121 is rotatably connected at the top position between the two support plates 120, and the winding mechanism 200 includes a rotating base 210, one side wall of the rotating base 210 is rotatably connected to the side wall of the side plate 111, and the outer wall of the rotating base 210 is rotatably connected to four winding rollers 211, and four motors 212 are fixedly connected to the inside of the rotating base 210 at equal angles, and the motor shafts of the four motors 212 are respectively transmission-connected to one end of the four winding rollers 211.
[0037] Specifically, when in use, the artificial turf to be rolled up is passed from under the guide roller 121 and wound around one of the winding rollers 211, and the motor 212 is started so that the motor shaft of the motor 212 is transmitted to the winding roller 211, thereby rolling up the artificial turf. The guide roller 121 mainly allows the artificial turf to be delivered to the winding mechanism 200 relatively flatly, reducing the occurrence of wrinkle accumulation. By providing four winding rollers 211, four bundles of artificial turf can be rolled up in sequence, and continuous winding can be achieved repeatedly without stopping the machine. Example 1
[0038] like Figure 2-4As shown, in this embodiment, the winding mechanism 200 also includes four screw rods 220, and the four screw rods 220 are connected to the side wall of the rotating seat 210 at an equal angle. A motor 3 221 is fixed at an equal angle inside the rotating seat 210. The motor shafts of the four motors 3 221 are respectively connected to one end of the four screw rods 220 for transmission. The outer walls of the four screw rods 220 are all screwed and connected to a moving plate 222. The tops of the four moving plates 222 are all fixedly connected to an annular plate 223. The four annular plates 223 are respectively connected to the four windings. The outer wall of the roller 211 is slidably sleeved, and the bottom ends of the four movable plates 222 are fixedly connected to the slider 224. The rotating seat 210 is provided with a square column 213 fixedly connected to the center position of the side wall of the winding roller 211, and the end of the square column 213 is fixedly connected to the connecting plate 215. The other ends of the four screw rods 220 are rotatably connected to the side wall of the connecting plate 215. The four side walls of the square column 213 are provided with sliding grooves 214 for the slider 224 to slide, and four limit units 230 are equidistantly arranged on the outer wall of the connecting plate 215.
[0039] In this embodiment, the artificial turf is preferably passed through the bottom of the guide roller 121 and wound around one of the winding rollers 211 closest to the guide roller 121, and the corresponding motor 212 is started, so that the motor shaft of the motor 212 is transmitted to the winding roller 211, thereby automatically winding the artificial turf. When the bundle of artificial turf is wound, the motor 3 221 can be started, so that the motor shaft of the motor 3 221 is transmitted to the corresponding screw rod 220, so that the screw rod 220 rotates, and the movable plate 222 moves along the outer wall of the screw rod 220, and the slider 224 slides inside the slide groove 214. The annular plate 223 that moves with the movable plate 222 will stick to the side of the bundle of artificial turf and push it outward, so that the bundle of artificial turf falls off the winding roller 211.
[0040] like Figure 1 As shown, in this embodiment, the top surface of the base 100 is fixedly connected to a motor 130, the motor shaft of the motor 130 is transmission-connected to a toothed pulley 131, the outer wall of the rotating shaft 132 is sleeved and fixed with a toothed pulley 2 133, and the toothed pulley 2 133 and the toothed pulley 1 131 are transmitted through a transmission belt 134, and the other end of the rotating shaft 132 passes through the side plate 111 and is fixedly connected to the side wall of the rotating base 210.
[0041] During specific implementation, since four independent motors 212 and four independent motors 3 221 are provided, the four winding rollers 211 and the four screw rods 220 can be started independently. After a bundle of artificial turf is rolled up on one of the winding rollers 211, the motor 130 is started, so that the motor shaft of the motor 130 is transmitted to the toothed pulley 131, thereby rotating the rotating seat 210, and the other idle winding roller 211 is rotated to a position close to the guide roller 121, and then the artificial turf is wound on it, so that winding and unloading can be performed on the device at the same time, reducing downtime. The toothed pulley 131, the toothed pulley 2 133 and the transmission belt 134 in this structure form a synchronous pulley group for use, which is used to make the rotating shaft 132 drive the rotating seat 210 to rotate. The synchronous pulley group is a technology well known to technicians in this technical field and is a commonly used device in this technical field. It will not be described here. Example 2
[0042] On the basis of the first embodiment, in order to avoid the situation in the first embodiment where the edges of the artificial turf are uneven when the reeling roller 211 reels the artificial turf.
[0043] like Figure 2 and Figure 5-6 As shown, in this embodiment, the limiting unit 230 includes a rotating seat 231, one side of the rotating seat 231 is rotatably connected to the side wall of the connecting plate 215, the top surface of the rotating seat 231 is fixedly connected to the electric telescopic rod 232, the top of the electric telescopic rod 232 is fixedly connected to the baffle 233, and the baffle 233 is provided with a groove 2331 on the side wall near the winding roller 211, the outer side wall of the connecting plate 215 is fixedly connected to the connecting column 216, and the outer wall of the connecting column 216 is fixedly connected to four fixed blocks 217 at equal angles, and the ends of the four fixed blocks 217 are respectively fixedly connected to four motors 234, and the motors of the four motors 234 are respectively transmission-connected to the side walls of the four rotating seats 231.
[0044] In a specific implementation, the four limiting units 230 correspond to the positions of the four winding rollers 211 respectively, controlling the extension of the electric telescopic rod 232 so that the end of the winding roller 211 contacts the groove 2331. When the artificial turf is rolled up, the motor 3 221 is started according to the width of the artificial turf, so that the movable plate 222 moves along the winding roller 211 with the annular plate 223. The diameters of the annular plate 223 and the baffle 233 are both larger than the diameter of the winding roller 211, so that the annular plate 223 and the baffle 233 roll the artificial turf into a The width of the artificial turf is limited to a certain position to prevent the artificial turf from being offset during winding and thus forming an uneven shape. When the artificial turf on the winding roller 211 is rolled into a bundle, the electric telescopic rod 232 is controlled to retract so that the baffle 233 is no longer engaged with the end of the winding roller 211, and then the motor 234 is started so that the motor shaft of the motor 234 is transmitted to the rotating seat 231, so that the rotating seat 231 rotates with the electric telescopic rod 232 and the baffle 233, thereby preventing the limit unit 230 from blocking the unloading path of the artificial turf.
[0045] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0046] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. An artificial turf rolling device, characterized in that: include: The base (100) has support legs (110) fixedly connected to the four corners of the bottom surface, and a side plate (111) fixedly connected to the top surface; A rotating shaft (132) rotatably connected to the side wall of the side plate (111); The winding mechanism (200) is rotatably connected to the side wall of the side plate (111).
2. The artificial turf rolling device according to claim 1, characterized in that: Two support plates (120) are symmetrically fixed to one of the long side walls of the base (100), and a guide roller (121) is rotatably connected between the two support plates (120) and at the top position.
3. The artificial turf rolling device according to claim 1, characterized in that: The top surface of the base (100) is fixedly connected to a motor 1 (130), the motor shaft of the motor 1 (130) is transmission-connected to a toothed pulley 1 (131), the outer wall of the rotating shaft (132) is sleeved and fixed with a toothed pulley 2 (133), and the toothed pulley 2 (133) and the toothed pulley 1 (131) are driven by a transmission belt (134).
4. The artificial turf rolling device according to claim 1, characterized in that: The winding mechanism (200) comprises: A rotating seat (210), wherein one side wall is rotatably connected to the side wall of the side plate (111), and the other end of the rotating shaft (132) passes through the side plate (111) and is fixedly connected to the side wall of the rotating seat (210); There are four winding rollers (211), which are connected to the side wall of the rotating base (210) away from the side plate (111) with equal angle rotation; There are four motors 2 (212), which are fixedly connected to the inside of the rotating seat (210) at equal angles, and the motor shafts of the four motors 2 (212) are respectively connected to one end of the four winding rollers (211); There are four screw rods (220) which are connected to the side wall of the rotating seat (210) with equal angle rotation; There are four motors three (221), which are fixedly connected to the inside of the rotating seat (210) at equal angles, and the motor shafts of the four motors three (221) are respectively connected to one end of the four screw rods (220); There are four movable plates (222), which are respectively screwed together with the outer walls of the four screw rods (220). The top ends of the four movable plates (222) are fixedly connected with an annular plate (223). The four annular plates (223) are respectively slidably connected with the outer walls of the four winding rollers (211). The bottom ends of the four movable plates (222) are fixedly connected with a slider (224).
5. The artificial turf rolling device according to claim 4, characterized in that: The rotating seat (210) is provided with a square column (213) fixedly connected to the center of the side wall of the winding roller (211), and the end of the square column (213) is fixedly connected to the connecting plate (215). The other ends of the four screw rods (220) are rotatably connected to the side wall of the connecting plate (215). The four side walls of the square column (213) are provided with a sliding groove (214) for the sliding of the slider (224), and the outer wall of the connecting plate (215) is provided with four limit units (230) at equal distances.
6. The artificial turf rolling device according to claim 5, characterized in that: The limiting unit (230) includes: A rotating seat (231), one side of which is rotatably connected to a side wall of the connecting plate (215); An electric telescopic rod (232) is fixedly connected to the top surface of the rotating base (231); A baffle (233) is fixedly connected to the top end of the electric telescopic rod (232), and a groove (2331) is formed on the side wall of the baffle (233) near the winding roller (211); Motor four (234) is arranged on the outer wall of the rotating seat (231), and the motor shaft of motor four (234) is transmission-connected to the rotating seat (231).
7. The artificial turf rolling device according to claim 5, characterized in that: The outer wall of the connecting plate (215) is fixedly connected to a connecting column (216), and the outer wall of the connecting column (216) is fixedly connected to four fixing blocks (217) at equal angles. The ends of the four fixing blocks (217) are respectively fixedly connected to the outer walls of the four motors (234).