Arched corrosion-resistant anodic oxidation conductive girder device
The design of the arched corrosion-resistant conductive beam and anti-drop mechanism solves the problems of conductive beam creep and fixture water entry, improves the uniformity and safety of profile coating, and reduces production costs.
Patent Information
- Application Number
- CN202422740448.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In existing vertical anodizing production lines, the conductive beam creeps due to long-term use, resulting in uneven profile binding points and poor conductivity of the clamps when immersed in water, which increases processing difficulty and cost, and there is a risk of profiles falling.
The arched corrosion-resistant conductive beam device is used, combined with copper clamps and anti-drop mechanisms. The bending design balances the weight of the profile, the copper clamps are used to transfer energy, and the anti-drop mechanism is used to prevent the profile from shaking and falling.
It improves the uniformity of the profile coating effect, extends the service life of the fixture, reduces production costs, reduces the risk of profile falling, and simplifies subsequent processing steps.
Smart Images
Figure CN223409747U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of anodizing equipment, and in particular to an arched corrosion-resistant anodizing conductive beam device. Background Art
[0002] At present, there are two main types of anodizing production lines for solar panel frames: vertical and horizontal. The traditional horizontal production line has high production costs and low efficiency, and has gradually been replaced by the low-cost, high-efficiency vertical anodizing production line.
[0003] In vertical oxidation production lines, the conductive beams are mostly made of 6061 aluminum alloy. They not only perform basic conductive functions, but also bear the weight of aluminum alloy profiles. In order to improve oxidation efficiency, the number of profiles mounted on the beams continues to increase, and the length of the beams needs to reach more than 10 meters. Due to the heavy weight of the profiles, after long-term use, the conductive beams will creep and gradually become concave in the middle, that is, the two ends are high and the middle is low. This will lead to two worse situations. First, the position of the profile head (upper end) is not on the same horizontal plane, and the profile is very likely to have the binding points at both ends too long and the binding point in the middle too short, which increases the processing difficulty and cost of the subsequent process; second, the copper conductive clamp in the middle part is immersed in the solution during oxidation, resulting in poor conductivity and the profile having defects such as poor film thickness. At the same time, the service life of the clamp is significantly reduced after long-term corrosion by the solution, which increases production costs. There is also the risk of the clamp being damaged during transportation, causing the profile to fall. Utility Model Content
[0004] In order to improve the problems of large differences in the lengths of the profile binding points, the clamps entering the water, and the possible falling of the profiles, the present application provides an arched corrosion-resistant anodized conductive beam device.
[0005] The present application provides an arched corrosion-resistant anodized conductive beam device that adopts the following technical solution:
[0006] An arched corrosion-resistant anodized conductive beam device, comprising an upwardly curved arched conductive beam, anode conductive copper plates fixedly provided at the lower portions of both ends of the arched conductive beam, arched fixing members fixedly connected to the middle portion of the lower surface of the arched conductive beam at the middle portions of the surfaces of the two opposite sides of the anode conductive copper plates, a plurality of copper clamps arranged in an array provided on one side of the arched fixing member, aluminum alloy profiles being clamped at the lower portions of the plurality of copper clamps, a fixed back plate corresponding to the clamp hook being fixedly provided on the side of the arched fixing member away from the clamp hook, two symmetrically arranged telescopic rods fixedly provided at the lower portions of the plurality of fixed back plates, two symmetrically arranged concave plates fixedly provided at the lower portions of the two telescopic rods, two anti-drop mechanisms having the same structure and installation method being symmetrically provided on one side of the interior of the two concave plates;
[0007] The anti-drop mechanism includes a first fixed support plate fixed on one side of the lower part of the concave plate cavity, the upper part of the first fixed support plate is connected with a threaded rod, the middle part of the threaded rod is threadedly connected with a push-pull block, and the end of the threaded rod away from the first fixed support plate is fixed with a roller.
[0008] By adopting the above technical solution, the upward curvature of the middle part of the arched conductive beam can offset the weight of the aluminum alloy profile, thereby improving the coating effect and uniformity, and the copper clamp and the anode conductive copper plate can better transmit energy for coating, and can also help the aluminum alloy profile to be quickly disassembled and installed, and the anti-drop mechanism can prevent the aluminum alloy profile from swinging and falling during the process.
[0009] Preferably, the anti-drop mechanism also includes a first bevel gear fixed to the end of the threaded rod away from the roller and connected to the first fixed support plate, a second bevel gear is meshed with the lower part of the first bevel gear, and the lower part of the second bevel gear is fixed with a first gear connected to the lower surface of the concave plate cavity.
[0010] By adopting the above technical solution, the first helical gear transmits power to the second helical gear, and then transmits power to the first gear, so that the three can achieve synchronous rotation.
[0011] Preferably, one side of the first gear is meshed with a second gear connected to the lower surface of the concave plate cavity, and the side of the second gear away from the first gear is meshed with a rack fixed to one side of the lower part of the push-pull block.
[0012] By adopting the above technical solution, the first gear can transmit power to the second gear, and the second gear then transmits power to the rack, so that it can move synchronously with the first gear.
[0013] Preferably, a T-shaped slide bar is fixedly provided in the middle of the lower surface of the push-pull block, and a T-shaped slide groove is provided on one side of the lower part of the inner cavity of the concave plate so as to slide against each other on the outside of the T-shaped slide bar.
[0014] By adopting the above technical solution, the cooperation between the T-shaped sliding rod and the T-shaped sliding block can make the push-pull block slide better and play a good guiding role.
[0015] Preferably, rubber plates are fixedly provided on opposite surfaces of the two push-pull blocks and are in contact with the aluminum alloy profile.
[0016] By adopting the above technical solution, the friction between the rubber plate and the aluminum alloy profile can be increased, so that the push-pull block can better clamp and fix the aluminum alloy profile.
[0017] Preferably, a spring is fixedly provided on the middle portion of the surface of the push-pull block away from the rubber plate, and a second fixed support plate fixedly provided on one end of the spring away from the push-pull block and connected to the concave plate.
[0018] By adopting the above technical solution, the spring can provide a certain thrust for the concave plate, so that it can quickly return to its original position.
[0019] Preferably, an outer protective cover with good sealing performance is fixedly provided on the periphery of the two anti-drop mechanisms.
[0020] By adopting the above technical solution, the outer protective cover can effectively protect the entire anti-drop mechanism from dust.
[0021] Preferably, a plurality of clamp hooks arranged in an array and connected to the upper end of the copper clamp are fixedly provided on the side of the arched fixing member away from the fixed back plate.
[0022] By adopting the above technical solution, the clamp hook can achieve the effect of quickly disassembling the copper clamp.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The arched conductive beam is used to arch upward to balance the creep in the middle area of the beam caused by the gravity of the aluminum alloy profile, thereby improving the uneven coating effect of the aluminum alloy profile and the service life of the copper fixture affected by water;
[0025] 2. The anti-drop mechanism is adjusted by cooperating with the concave plate and the telescopic rod to clamp and fix the aluminum alloy profile, thereby preventing shaking during transportation;
[0026] 3. Through the cooperation between the push-pull block, the threaded rod and the roller, when the aluminum alloy profile is not clamped and falls, the roller is driven to rotate, and then the threaded rod is driven to rotate, thereby driving the push-pull block to squeeze toward the middle, and finally firmly clamping and fixing the fallen aluminum alloy profile, effectively preventing the risk of the aluminum alloy profile falling. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is an overall schematic diagram of this application;
[0028] Figure 2 This is an enlarged view of the connection structure of the arched conductive beam of this application;
[0029] Figure 3 This is a diagram showing the connection between the fixed back plate and the telescopic rod of this application;
[0030] Figure 4 This is an enlarged view of the concave plate connection provided at the lower part of the telescopic rod of the present application;
[0031] Figure 5 This is an overall diagram of the anti-drop mechanism provided inside the concave plate of the present application;
[0032] Figure 6 This is a structural connection diagram of the anti-drop mechanism of this application;
[0033] Figure 7 This is an exploded view of the anti-drop mechanism structure of this application.
[0034] Reference numerals: 1, arched conductive beam; 2, anode conductive copper plate; 3, copper fixture;
[0035] 4. Anti-drop mechanism; 41. Rack; 42. First fixed support plate; 43. Threaded rod; 44. Push-pull block; 45. Roller; 46. T-shaped slide bar; 47. T-shaped slide groove; 48. First helical gear; 49. Second helical gear; 410. First gear; 411. Second gear;
[0036] 5. Aluminum alloy profile; 6. Arch fixing piece; 7. Clamp hook; 8. Fixed back plate; 9. Telescopic rod; 10. Rubber plate; 11. Spring; 12. Second fixed support plate; 13. Outer protective cover; 14. Concave plate. DETAILED DESCRIPTION
[0037] The following is combined with Figure 1-Figure 7 This application is described in further detail.
[0038] The embodiment of the present application discloses an arched corrosion-resistant anodized conductive beam device.
[0039] Reference Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 , an arched corrosion-resistant anodized conductive beam device, comprising an upwardly curved arched conductive beam 1, and the lower surfaces of both ends of the arched conductive beam 1 are fixedly connected to the upper surfaces of two mutually symmetrical and structurally consistent anode conductive copper plates 2, and the middle parts of the surfaces of the opposite sides of the two anode conductive copper plates 2 are fixedly provided with arched fixing parts 6, and the upper surface of the arched fixing part 6 is fixedly connected to the middle part of the lower surface of the arched conductive beam 1, and one side surface of the arched fixing part 6 is fixed with a plurality of array-arranged clamp hooks 7, and copper clamps 3 are rotatably arranged in the plurality of clamp hooks 7, and the lower parts of the plurality of copper clamps 3 are all clamped and fixed to the upper part of the aluminum alloy profile 5, and a plurality of fixed back plates 8 are fixed on the surface of the side of the arched fixing part 6 away from the clamp hook 7, and the number of the plurality of fixed back plates 8 is consistent with the number of the clamp hooks 7 and the distribution positions correspond to each other, and two mutually symmetrical telescopic rods 9 are fixedly provided on the lower part of each fixed back plate 8, and the lower part of the two telescopic rods 9 are fixedly connected to one side of two mutually symmetrical concave plates 14.
[0040] The arched conductive beam 1 can balance the creep caused by the gravity of the aluminum alloy profile 5 in the middle area of the beam, thereby improving the situation where the length difference of the binding point of the aluminum alloy profile 5 is large and the copper clamp 3 is immersed in water. At the same time, the arched conductive beam 1 is made of 6005 aluminum alloy, which is the best material. It has strong corrosion resistance and can significantly extend the service life of the arched conductive beam 1 and the copper clamp 3, reduce production costs, and make the subsequent processing procedures easier to control. The setting of the arched fixing part 6 and the clamp hook 7 can quickly replace the copper clamp 3, and has a certain range of movement during transportation, which is not easy to cause damage to the copper clamp 3. The setting of the concave plate 14 can further stabilize the aluminum alloy profile 5 and prevent it from swaying, and the fixed back plate 8 and the telescopic rod 9 cooperate with each other to adjust the position of the concave plate 14.
[0041] Reference Figure 5 、 Figure 6 、 Figure 7 Two anti-drop mechanisms 4 are symmetrically arranged on one side of the two concave plates 14, and the structures and installation methods of the two anti-drop mechanisms 4 are the same. The anti-drop mechanism 4 includes a first fixed support plate 42 fixedly arranged on one side of the lower inner cavity of the concave plate 14, and the middle part of the upper surface of the first fixed support plate 42 is rotatably connected to one end of the threaded rod 43, and the middle part of the threaded rod 43 is threadedly connected to one side of the push-pull block 44, and the rotation of the threaded rod 43 can drive the push-pull block 44 to move, and the middle part of the lower surface of the push-pull block 44 is fixedly connected to the upper surface of the T-shaped slide rod 46, and the outer surface of the T-shaped slide rod 46 is set to a smooth surface and is slidably arranged with the T-shaped slide groove 47, and the inner surface of the T-shaped slide groove 47 is also set to a smooth surface, and the T-shaped slide groove 47 is opened on one side of the lower inner cavity of the concave plate 14.
[0042] Reference Figure 5 、 Figure 6 、 Figure 7, and the threaded rod 43 is fixedly penetrated at one end away from the first fixed support plate 42 and the middle of the roller 45, and the outer ring surface of the roller 45 abuts against the surface of the aluminum alloy profile 5, and can follow the movement of the aluminum alloy profile 5 when the aluminum alloy profile 5 moves, thereby realizing the rotation of the roller 45 itself, and a first bevel gear 48 is fixedly penetrated at one end of the threaded rod 43 away from the roller 45, and the first bevel gear 48 is rotatably connected to the upper surface of the first fixed support plate 42, and the lower part of the first bevel gear 48 is meshed with the second bevel gear 49, and a rotating shaft is fixedly penetrated at the middle of the second bevel gear 49, and The lower part of the rotating shaft is fixedly passed through the middle of the first gear 410 and inserted into one side of the lower surface of the inner cavity of the concave plate 14, and is rotatably connected to the concave plate 14, so that when the second bevel gear 49 rotates, it drives the rotating shaft to rotate and then drives the second bevel gear 49 to rotate together, and one side of the first gear 410 is meshed with the second gear 411, and the second gear 411 is rotatably set on the lower surface of the inner cavity of the concave plate 14, and the second gear 411 is meshed with the rack 41 away from the first gear 410, and the surface of the rack 41 away from the second gear 411 is fixedly connected to the surface of the lower part of the push-pull block 44.
[0043] The roller 45 abuts against the surface of the aluminum alloy profile 5, thereby preventing the risk of the aluminum alloy profile 5 falling. When the aluminum alloy profile 5 falls downward, it will drive the roller 45 to rotate, and when the roller 45 rotates, it will drive the threaded rod 43 to rotate. The rotation of the threaded rod 43 will drive the first bevel gear 48 to rotate, and then drive the second bevel gear 49 to rotate synchronously. The rotation of the second bevel gear 49 will drive the first gear 410 to rotate. When the first gear 410 rotates, it will drive the second gear 411 to rotate accordingly, thereby pushing the rack 41 meshing with the second gear 411 to move, and driving the push-pull block 44 fixed to the rack 41 to move together. The T-shaped slide bar 46 and the T-shaped slide groove 47 provided at the lower part of the push-pull block 44 cooperate with each other to guide and limit the push-pull block 44, so that the entire anti-fall mechanism 4 can follow the falling of the aluminum alloy profile 5 and clamp it tighter and tighter, thereby achieving the effect of clamping the aluminum alloy profile 5 to prevent it from falling.
[0044] Reference Figure 5 、 Figure 6 、 Figure 7 The opposite side surface of the two push-pull blocks 44 is fixedly connected to the surface of the rubber plate 10 away from the aluminum alloy profile 5, and the two rubber plates 10 and the aluminum alloy profile 5 are abutted against each other for limiting. The middle part of the surface of the push-pull block 44 away from the rubber plate 10 is fixedly connected to one end of the spring 11, and the end of the spring 11 away from the push-pull block 44 is fixedly connected to the upper surface of the second fixed support plate 12. The second fixed support plate 12 is fixedly set on the side surface of the concave plate 14, and an outer protective cover 13 with good sealing performance is fixedly provided on the periphery of the overall structure of the two anti-drop mechanisms 4.
[0045] The two rubber plates 10 move toward the middle as the push-pull blocks 44 move, thereby clamping and fixing the falling aluminum alloy profile 5. The spring 11 can keep the push-pull blocks 44 close to the middle under normal circumstances, and when the two push-pull blocks 44 are squeezed to both sides when the aluminum alloy profile 5 is inserted, the push-pull blocks 44 will squeeze the spring 11. However, when the aluminum alloy profile 5 is taken out, the spring 11 can push the push-pull blocks 44 back to their original position under the reaction force.
[0046] It should be noted that the anode conductive copper plate 2, the copper fixture 3, and the aluminum alloy profile 5 are all prior arts, and their structural principles will not be described in detail here.
[0047] The implementation principle of the arched corrosion-resistant anodized conductive beam device of the embodiment of the present application is as follows: the clamp hook 7 and the fixed back plate 8 are fixed by the arched fixing part 6 fixed at the lower part of the arched conductive beam 1, and then the copper clamp 3 is hung in the clamp hook 7, and the length of the telescopic rod 9 is adjusted at the same time, and then the upper end of the aluminum alloy profile 5 to be electroplated is clamped on the copper clamp 3, and the aluminum alloy profile 5 is stuck into the opening at the front end of the concave plate 14, so that the aluminum alloy profile 5 squeezes the push-pull blocks 44 on both sides to one side, and when the push-pull blocks 44 move to both sides, they can drive the rack 41 to move together and squeeze the spring 11 at the same time, and when the rack 41 moves with the push-pull blocks 44 , will drive the second gear 411 meshing with it to rotate, and then drive the first gear 410 and the second bevel gear 49 to rotate, thereby driving the first bevel gear 48 and the threaded rod 43 to rotate synchronously, and when the threaded rod 43 rotates, it can drive the roller 45 to rotate until the roller 45 and the aluminum alloy profile 5 are at odds with each other and the above action is ended. When the aluminum alloy profile 5 falls off during transportation, the aluminum alloy profile 5 will drive the roller 45 to rotate when it falls downward, and the roller 45 will drive the threaded rod 43 to rotate, and then drive the above structure to operate in the reverse direction, so that the push-pull block 44 can firmly clamp the aluminum alloy profile 5 so that it no longer falls downward.
[0048] The above are merely optional embodiments of the present disclosure and are not intended to limit the present disclosure. Those skilled in the art will readily appreciate that the present disclosure may be modified and varied in various ways. Any modifications, equivalent substitutions, improvements, and the like made within the spirit and principles of the present disclosure shall be included within the scope of protection of the present disclosure.
Claims
1. An arched corrosion-resistant anodized conductive beam device, characterized by: The invention comprises an upwardly curved arched conductive beam (1), wherein the lower parts of both ends of the arched conductive beam (1) are fixed with anode conductive copper plates (2), the middle parts of the surfaces of the two opposite sides of the two anode conductive copper plates (2) are fixed with arched fixing members (6) fixed with the middle part of the lower surface of the arched conductive beam (1), one side of the arched fixing member (6) is provided with a plurality of copper clamps (3) arranged in an array, the lower parts of the plurality of copper clamps (3) are clamped with aluminum alloy profiles (5), the side of the arched fixing member (6) away from the clamp hook (7) is fixed with a fixed back plate (8) corresponding to the clamp hook (7), the lower parts of the plurality of fixed back plates (8) are fixed with two mutually symmetrically arranged telescopic rods (9), the lower parts of the two telescopic rods (9) are fixed with two mutually symmetrically arranged concave plates (14), and the inner sides of the two concave plates (14) are symmetrically provided with two anti-drop mechanisms (4) with the same structure and installation method; The anti-drop mechanism (4) comprises a first fixed support plate (42) fixed on one side of the lower inner cavity of the concave plate (14); a threaded rod (43) is connected to the upper portion of the first fixed support plate (42); a push-pull block (44) is threadedly connected to the middle portion of the threaded rod (43); and a roller (45) is fixed to one end of the threaded rod (43) away from the first fixed support plate (42).
2. The arched corrosion-resistant anodized conductive beam device according to claim 1, characterized in that: The anti-drop mechanism (4) further comprises a first bevel gear (48) fixed to one end of the threaded rod (43) away from the roller (45) and connected to the first fixed support plate (42); a second bevel gear (49) is meshed with the lower portion of the first bevel gear (48); and a first gear (410) is fixed to the lower portion of the second bevel gear (49) and connected to the lower surface of the inner cavity of the concave plate (14).
3. The arched corrosion-resistant anodized conductive beam device according to claim 2, characterized in that: One side of the first gear (410) is meshed with a second gear (411) connected to the lower surface of the inner cavity of the concave plate (14), and the side of the second gear (411) away from the first gear (410) is meshed with a rack (41) fixed to one side of the lower part of the push-pull block (44).
4. The arched corrosion-resistant anodized conductive beam device according to claim 1, characterized in that: A T-shaped slide bar (46) is fixedly provided in the middle of the lower surface of the push-pull block (44), and a T-shaped slide groove (47) is provided on one side of the lower part of the inner cavity of the concave plate (14) so as to slide against each other on the outside of the T-shaped slide bar (46).
5. The arched corrosion-resistant anodized conductive beam device according to claim 1, characterized in that: A rubber plate (10) is fixedly provided on the surfaces of opposite sides of the two push-pull blocks (44) and is arranged to abut against the aluminum alloy profile (5).
6. The arched corrosion-resistant anodized conductive beam device according to claim 1, characterized in that: A spring (11) is fixedly provided on the middle of the surface of the push-pull block (44) away from the rubber plate (10), and a second fixed support plate (12) fixedly connected to the concave plate (14) is fixedly provided on one end of the spring (11) away from the push-pull block (44).
7. The arched corrosion-resistant anodized conductive beam device according to claim 1, characterized in that: An outer protective cover (13) with good sealing performance is fixedly provided on the periphery of the two anti-drop mechanisms (4).
8. The arched corrosion-resistant anodized conductive beam device according to claim 1, characterized in that: A plurality of clamp hooks (7) arranged in an array and connected to the upper end of the copper clamp (3) are fixedly provided on a side of the arched fixing member (6) away from the fixed back plate (8).