High-temperature-resistant signal transmission cable

Abstract

The utility model provides a high-temperature-resistant signal transmission cable, which relates to the technical field of cables and comprises a cable core, an insulating layer is fixedly mounted on the outer wall of the cable core, a mica tape wrapping layer is fixedly mounted on the outer wall of the insulating layer, and a shielding layer is fixedly mounted on the outer wall of the mica tape wrapping layer. An aerogel heat insulation layer is fixedly installed on the outer wall of the shielding layer, a high-temperature-resistant layer is fixedly installed on the outer wall of the aerogel heat insulation layer, and a ceramic fiber layer is fixedly installed on the outer wall of the high-temperature-resistant layer. According to the utility model, through the synergistic effect of each layer of specific material, the cable can effectively prevent heat transfer in a high-temperature environment, prevent aging deformation and adapt to severe working conditions, and meanwhile, through the design of the wear-resistant material, the service life of the cable is prolonged, and the service life of the cable is prolonged. The design meets the strict requirements for signal transmission cables in special environments in the fields of modern industry, aerospace, automobile manufacturing and the like, and provides powerful guarantee for signal transmission work.

Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a high-temperature resistant signal transmission cable. Background Art

[0002] In many fields such as modern industry, aerospace, and automobile manufacturing, the stability and reliability of signal transmission are crucial. However, in some special working environments, such as high temperature and high wear, traditional signal transmission cables often cannot meet the requirements.

[0003] In high-temperature environments, the insulation materials of ordinary cables are prone to aging, deformation, or even melting, resulting in signal transmission interruption or failure. At the same time, in some environments with wear and tear such as friction and scratching, the cable sheath is easily damaged, so improvements are needed. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that cables are prone to aging, deformation or even melting in a high-temperature environment, and to propose a high-temperature resistant signal transmission cable.

[0005] In order to achieve the above-mentioned objectives, the utility model adopts the following technical solution: a high-temperature resistant signal transmission cable, comprising a cable core, an insulating layer fixedly installed on the outer wall of the cable core, a mica tape wrapping layer fixedly installed on the outer wall of the insulating layer, a shielding layer fixedly installed on the outer wall of the mica tape wrapping layer, an aerogel insulation layer fixedly installed on the outer wall of the shielding layer, a high-temperature resistant layer fixedly installed on the outer wall of the aerogel insulation layer, a ceramic fiber layer fixedly installed on the outer wall of the high-temperature resistant layer, a wear-resistant layer fixedly installed on the outer wall of the ceramic fiber layer, a reinforcing layer fixedly installed on the outer wall of the wear-resistant layer, and an outer sheath layer fixedly installed on the outer wall of the reinforcing layer.

[0006] Preferably, the cable core is made of a highly conductive metal material such as copper or aluminum, and the insulation layer is made of a high-temperature resistant insulating material such as polytetrafluoroethylene or cross-linked polyethylene. The cable core, made of a highly conductive metal material such as copper or aluminum, is responsible for transmitting electrical signals. Copper and aluminum have excellent electrical conductivity, ensuring efficient signal transmission. The insulation layer, made of a high-temperature resistant insulating material such as polytetrafluoroethylene or cross-linked polyethylene, is wrapped around the cable core to provide insulation and prevent current leakage and signal interference.

[0007] Preferably, the mica tape wrapping layer is made of mica sheets bonded to a substrate such as glass fiber cloth or polyester film via an adhesive such as a high-temperature resistant silicone resin, and the shielding layer is a metal braided mesh woven from copper wire or tinned copper wire. Here, the mica tape wrapping layer, which is made of mica sheets bonded to a substrate such as glass fiber cloth or polyester film via an adhesive such as a high-temperature resistant silicone resin, has high-temperature and corona resistance properties, and can prevent the occurrence of corona discharge while preventing external high-temperature air, dust, etc. from entering the interior of the cable, thereby protecting the internal signal transmission structure. The shielding layer of the metal braided mesh woven from copper wire or tinned copper wire can reduce the impact of external electromagnetic interference on signal transmission. The metal braided mesh can effectively reflect and absorb electromagnetic radiation, thereby ensuring the stability of signal transmission.

[0008] Preferably, the aerogel insulation layer is made of a nanoporous material such as silica aerogel encapsulated in a carrier material such as fiber felt or polymer film, and the high-temperature resistant layer is made of a high-performance material such as ceramic silicone rubber or polyimide. Here, the aerogel insulation layer, which is made of a nanoporous material such as silica aerogel encapsulated in a carrier material such as fiber felt or polymer film, has an extremely low thermal conductivity coefficient. It can effectively prevent heat transfer, isolate heat outside the cable, and protect the internal signal transmission structure from high temperature. The high-temperature resistant layer, made of high-performance materials such as ceramic silicone rubber or polyimide, can maintain the structural stability and performance of the cable in high-temperature environments. These materials have excellent high-temperature resistance and can withstand the test of high-temperature environments.

[0009] Preferably, the wear-resistant layer is made of a wear-resistant material such as nitrile rubber or polyurethane, and the reinforcement layer is made of a high-strength material such as steel wire or aramid fiber. The wear-resistant layer acts as a buffer and isolation layer, reducing friction between the internal structure and the outer sheath, enhancing the overall structural stability of the cable and indirectly protecting the outer sheath. The reinforcement layer, made of a high-strength material such as steel wire or aramid fiber, improves the mechanical strength of the cable and prevents damage from stretching, bending, and other conditions.

[0010] Preferably, the outer sheath layer is made of chloroprene rubber or low-smoke halogen-free polyolefin, etc. Here, the outer sheath layer made of chloroprene rubber or low-smoke halogen-free polyolefin, etc., can protect the internal structure of the cable and has certain high temperature resistance and wear resistance.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] In the utility model, through the synergistic effect of specific materials in each layer, the cable can effectively prevent heat transfer and aging and deformation in a high-temperature environment, and adapt to harsh working conditions. At the same time, through the design of wear-resistant materials, the service life of the cable is improved. This design meets the strict requirements of modern industry, aerospace, automobile manufacturing and other fields for signal transmission cables in special environments, and provides a strong guarantee for carrying out signal transmission work. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall structure of the high-temperature resistant signal transmission cable proposed in the utility model;

[0014] Figure 2 The utility model provides a side structural schematic diagram of a high-temperature resistant signal transmission cable.

[0015] Legend: 1. Cable core; 2. Insulation layer; 3. Mica tape wrapping layer; 4. Shielding layer; 5. Aerogel insulation layer; 6. High-temperature resistant layer; 7. Ceramic fiber layer; 8. Wear-resistant layer; 9. Reinforcement layer; 10. Outer sheath layer. DETAILED DESCRIPTION

[0016] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0017] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0018] Example: Figure 1-Figure 2As shown, the utility model provides a technical solution: a high-temperature resistant signal transmission cable, comprising a cable core 1, an insulating layer 2 is fixedly installed on the outer wall of the cable core 1, a mica tape wrapping layer 3 is fixedly installed on the outer wall of the insulating layer 2, a shielding layer 4 is fixedly installed on the outer wall of the mica tape wrapping layer 3, an aerogel insulation layer 5 is fixedly installed on the outer wall of the shielding layer 4, a high-temperature resistant layer 6 is fixedly installed on the outer wall of the aerogel insulation layer 5, a ceramic fiber layer 7 is fixedly installed on the outer wall of the high-temperature resistant layer 6, a wear-resistant layer 8 is fixedly installed on the outer wall of the ceramic fiber layer 7, a reinforcement layer 9 is fixedly installed on the outer wall of the wear-resistant layer 8, and an outer sheath layer 10 is fixedly installed on the outer wall of the reinforcement layer 9. The cable core 1 is made of a metal material with high electrical conductivity such as copper or aluminum. The insulating layer 2 is made of high-temperature resistant insulating materials such as polytetrafluoroethylene or cross-linked polyethylene. The mica tape wrapping layer 3 is made of mica sheets bonded to a substrate such as glass fiber cloth or polyester film through an adhesive such as a high-temperature resistant silicone resin. The shielding layer 4 is a metal woven mesh woven with copper wire or tinned copper wire. The aerogel insulation layer 5 is made of nanoporous materials such as silica aerogel encapsulated in a carrier material such as fiber felt or polymer film. The high-temperature resistant layer 6 is made of high-performance materials such as ceramic silicone rubber or polyimide. The wear-resistant layer 8 is made of wear-resistant materials such as nitrile rubber or polyurethane. The reinforcement layer 9 is made of high-strength materials such as steel wire or aramid fiber. The outer sheath layer 10 is made of materials such as chloroprene rubber or low-smoke halogen-free polyolefin.

[0019] In this embodiment, through the synergistic effect of specific materials in each layer, the cable can effectively prevent heat transfer and aging and deformation in a high-temperature environment, and adapt to harsh working conditions. At the same time, through the design of wear-resistant materials, the service life of the cable is improved. This design meets the strict requirements of modern industry, aerospace, automobile manufacturing and other fields for signal transmission cables in special environments, and provides a strong guarantee for carrying out signal transmission work.

[0020] The working principle of this embodiment is as follows: the cable core 1 is made of highly conductive materials such as copper or aluminum and is responsible for transmitting electrical signals. The insulating layer 2 prevents current leakage and signal interference. The mica tape sheath 3 enhances insulation and prevents the entry of external high-temperature air and dust. The shielding layer 4 reduces electromagnetic interference. The aerogel insulation layer 5 prevents heat transfer. The high-temperature resistant layer 6 and the ceramic fiber layer 7 provide high-temperature protection. The wear-resistant layer 8 acts as a buffer and isolation layer to reduce the friction of the internal structure on the outer skin, enhance the overall structural stability of the cable and thus indirectly protect the outer skin. The reinforcement layer 9 improves the mechanical strength. The outer sheath layer 10 protects the internal structure and has certain high-temperature resistance and wear resistance. The materials of each layer work together to enable the cable to work stably in special environments such as high temperature and high wear.

[0021] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A high temperature resistant signal transmission cable, comprising a cable core (1), characterized in that: The outer wall of the cable core (1) is fixedly mounted with an insulating layer (2), the outer wall of the insulating layer (2) is fixedly mounted with a mica tape wrapping layer (3), the outer wall of the mica tape wrapping layer (3) is fixedly mounted with a shielding layer (4), the outer wall of the shielding layer (4) is fixedly mounted with an aerogel insulation layer (5), the outer wall of the aerogel insulation layer (5) is fixedly mounted with a high-temperature resistant layer (6), the outer wall of the high-temperature resistant layer (6) is fixedly mounted with a ceramic fiber layer (7), the outer wall of the ceramic fiber layer (7) is fixedly mounted with a wear-resistant layer (8), the outer wall of the wear-resistant layer (8) is fixedly mounted with a reinforcement layer (9), and the outer wall of the reinforcement layer (9) is fixedly mounted with an outer sheath layer (10).

2. The high temperature resistant signal transmission cable according to claim 1, characterized in that: The cable core (1) is made of copper, and the insulation layer (2) is made of polytetrafluoroethylene.

3. The high temperature resistant signal transmission cable according to claim 1, characterized in that: The shielding layer (4) is a metal braided mesh woven from copper wires or tinned copper wires.

4. The high temperature resistant signal transmission cable according to claim 1, characterized in that: The high temperature resistant layer (6) is made of ceramic silicone rubber.

5. The high temperature resistant signal transmission cable according to claim 1, characterized in that: The wear-resistant layer (8) is made of nitrile rubber, and the reinforcement layer (9) is made of steel wire.

6. The high temperature resistant signal transmission cable according to claim 1, characterized in that: The outer sheath layer (10) is made of chloroprene rubber or low-smoke halogen-free polyolefin material.

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