SMT chip mounter
By installing a blower and electrostatic adsorption strip at the feed port of the SMT placement machine to clean dust and absorb static electricity, and through a stable clamping mechanism and monitoring heat dissipation structure, the dust and static electricity problems of the PCB board are solved, and the placement quality and equipment reliability are improved.
Patent Information
- Application Number
- CN202422904391.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-27
AI Technical Summary
In existing SMT placement machines, dust remaining on the PCB board will affect the placement processing effect, and static electricity may damage electronic components.
A blower and an electrostatic adsorption strip are set at the feed inlet to clean the dust on the surface of the patch board and absorb static electricity. Combined with the clamping mechanism, stable clamping is achieved through slide rails, sliders, telescopic rods and clamping blocks. It is equipped with an observation window and heat dissipation holes for monitoring and heat dissipation. The controller and emergency stop button improve the convenience of operation.
Ensure the surface of the patch board is clean, prevent electrostatic damage, improve patch quality and reliability, enhance clamping stability, reduce material handling time and cost, extend equipment life, and improve operational efficiency and precision.
Smart Images

Figure CN223415186U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chip mounters, in particular to an SMT chip mounter. Background Art
[0002] SMT stands for surface mount technology. In the field of electronics manufacturing, the development of SMT has continuously increased the performance requirements of placement machines. As electronic products develop towards miniaturization, high integration and high performance, the requirements for the accuracy and quality of electronic component placement are becoming increasingly stringent.
[0003] After searching, the Chinese patent announcement number is: CN218868450U, which discloses an SMT placement machine, including a chassis, hinges fixedly connected to both sides of the front of the chassis, and a chassis door installed on one side of the hinge, a base fixedly connected to the bottom of the chassis, a workbench welded to the inner wall of the chassis, and a limit assembly set on the top of the workbench, a manual wheel connected to one side of the workbench, a lifting mechanism installed on the inner wall of the chassis, and a placement mechanism fixedly connected to the bottom of the lifting mechanism. The SMT placement machine is provided with a manual wheel, a screw, a first moving block, a first clamping plate, a second moving block, a second clamping plate, a spring and a limit plate. The screw is rotated by rotating the manual wheel. Because the threads on both sides of the screw rotate in opposite directions, the first clamping plate and the second clamping plate clamp and limit the circuit board. The spring on the first clamping plate can buffer the clamping pressure to a certain extent to prevent excessive pressure from damaging the circuit board, thereby achieving a buffering and limiting effect on the circuit board. However, before the patch is placed, a lot of dust will remain on the PCB board, which will affect the processing effect when it reaches the body for patch placement. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an SMT placement machine, which aims to improve the problem in the prior art that dust remains on the PCB board and affects the processing effect when it reaches the machine body for placement.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an SMT placement machine, comprising a body, a feed port is opened on the right side of the body, a connecting piece is fixedly connected to the inner top of the feed port, a blower is fixedly connected to the bottom left side of the connecting piece, a fixed plate is fixedly connected to the bottom right side of the connecting piece, an electrostatic adsorption strip is fixedly connected to the inner side of the fixed plate, a workbench is fixedly connected to the inner side of the body, a patch board is provided on the top right side of the workbench, the top of the patch board is provided at the bottom of the connecting piece, a loading position is provided on the top of the body, a loader is provided at the bottom of the loading position, the bottom of the loader is provided at the top of the workbench, and a clamping mechanism is provided at the bottom of the workbench.
[0006] Through the above technical solution: the blower at the feed port can clean the dust and other impurities on the surface of the patch board in time when the patch board enters the machine body, ensuring the cleanliness of the patch surface, thereby improving the bonding and stability of the electronic components and the patch board, and ensuring the quality of the patch. The electrostatic adsorption strip can absorb static electricity in the patch board and the surrounding environment to prevent static electricity from damaging the electronic components, further improving the quality and reliability of the patch. Through the mutual cooperation of the feed port, loading position and workbench, the patch work process is smoother, reducing the time and cost of material handling.
[0007] As a further description of the above technical solution:
[0008] The clamping mechanism includes two slide rails, the outer walls of the two slide rails are slidably connected to sliders, the adjacent sides of the two sliders are fixedly connected to telescopic rods, the adjacent sides of the two telescopic rods are fixedly connected to clamping blocks, the adjacent sides of the two clamping blocks are fixedly connected to gaskets, and the outer wall of the patch board is arranged on the adjacent side of the two gaskets.
[0009] Through the above technical solution: the two slide rails provide a stable moving track for the slider, so that the slider can slide smoothly. The telescopic rod and clamping block connected to the slider can adjust their positions as needed to tightly clamp the patch board to prevent the patch board from moving during the patch process, thereby ensuring the accuracy and quality of the patch. The setting of the gasket further increases the stability of the clamping, while preventing the clamping block from causing scratches and other damage to the patch board.
[0010] As a further description of the above technical solution:
[0011] An observation window is provided on the outer wall of the material loading position of the machine body, and a plurality of heat dissipation holes are provided on the outer wall of the machine body.
[0012] Through the above technical solution: the observation window allows the operator to observe the loading position at any time during the operation of the placement machine, including the number and status of the circuit board workpieces to be mounted and whether the loading process is proceeding normally, so as to detect problems in time and take corresponding measures. The placement machine will generate a lot of heat during operation, and the heat dissipation holes can effectively dissipate this heat, preventing the equipment from being damaged due to overheating and extending the service life of the placement machine.
[0013] As a further description of the above technical solution:
[0014] The four corners of the bottom of the body are all fixedly connected with supporting legs, and the bottoms of the multiple supporting legs are all fixedly connected with pads.
[0015] Through the above technical solution: a stable support is provided for the placement machine to ensure that the placement machine will not shake or tilt during operation.
[0016] As a further description of the above technical solution:
[0017] A maintenance door is provided on the rear side of the machine body, and a handle is fixedly connected to the outer wall of the maintenance door.
[0018] Through the above technical solution: when the placement machine fails or requires regular maintenance, the maintenance door allows maintenance personnel to quickly enter the machine body for inspection and repair without disassembling the entire equipment, saving maintenance time and costs.
[0019] As a further description of the above technical solution:
[0020] The front side of the body is fixedly connected with a controller.
[0021] Through the above technical solution: the controller is located on the front side of the machine body, and the operator can directly observe and operate the controller at the working position without turning around or moving to other positions, thereby improving the convenience and efficiency of operation.
[0022] As a further description of the above technical solution:
[0023] An emergency stop button is fixedly connected to the front side of the controller.
[0024] Through the above technical solution: if an emergency occurs, the emergency stop button can be quickly pressed to stop the placement machine immediately to avoid further expansion of the accident.
[0025] As a further description of the above technical solution:
[0026] A material discharge plate is fixedly connected to the right side of the outer wall of the machine body, and the top of the material discharge plate is arranged on the bottom of the patch board.
[0027] Through the above technical solution: during the patch process, the operator can place the patch board to be patched on the material unloading plate, which is convenient for taking it at any time and improving work efficiency.
[0028] The utility model has the following beneficial effects:
[0029] 1. In the utility model, a connector is provided at the feed port to integrate the blower and the electrostatic adsorption strip. When the patch board enters the feed port, the blower can clean the dust on the surface of the patch board in time to ensure the cleanliness of the patch surface, laying the foundation for high-quality patch. At the same time, the electrostatic adsorption strip can absorb static electricity in the patch board and the surrounding environment, preventing static electricity from damaging electronic components and improving the reliability of the patch.
[0030] 2. In the utility model, two slide rails provide a stable track for the movement of the slider. Through the connection of the slider, the telescopic rod and the clamping block, the stable clamping of the patch board can be achieved. When the size of the patch board is large, the telescopic rod can be retracted to leave space for the larger patch board, avoiding the squeezing of the patch board by the clamping block, and enhancing the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a three-dimensional schematic diagram of an SMT placement machine proposed by the utility model;
[0032] Figure 2 This is a rear view of an SMT placement machine proposed by the utility model;
[0033] Figure 3 This is a structural schematic diagram of a blower for an SMT placement machine proposed in the present invention;
[0034] Figure 4 This is a schematic structural diagram of a clamping mechanism of an SMT placement machine proposed in the present invention;
[0035] Figure 5 This is a front view of an SMT placement machine proposed by the utility model.
[0036] Legend:
[0037] 1. Machine body; 2. Clamping mechanism; 201. Slide rail; 202. Slider; 203. Telescopic rod; 204. Clamping block; 205. Gasket; 3. Feed inlet; 4. Connector; 5. Hair dryer; 6. Fixing plate; 7. Electrostatic adsorption strip; 8. Workbench; 9. SMD board; 10. Unloading plate; 11. Loading position; 12. Observation window; 13. Loader; 14. Support leg; 15. Footrest; 16. Maintenance door; 17. Handle; 18. Controller; 19. Emergency stop button; 20. Heat dissipation hole. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] Refer to the attached Figure 1 , Attachment Figure 2 and attached Figure 3, the utility model provides an embodiment: an SMT patch machine, including a body 1, a feed port 3 is opened on the right side of the body 1, a connector 4 is fixedly connected to the inner top of the feed port 3, a blower 5 is fixedly connected to the left side of the bottom of the connector 4, a fixed plate 6 is fixedly connected to the right side of the bottom of the connector 4, an electrostatic adsorption strip 7 is fixedly connected to the inner side of the fixed plate 6, a workbench 8 is fixedly connected to the inside of the body 1, a patch board 9 is arranged on the right side of the top of the workbench 8, and the top of the patch board 9 is arranged at the bottom of the connector 4. The blower 5 blows out strong wind to clean the patch board 9, so that To keep it tidy, a loading position 11 is provided on the top of the machine body 1, a loader 13 is provided at the bottom of the loading position 11, the bottom of the loader 13 is provided on the top of the workbench 8, and a clamping mechanism 2 is provided at the bottom of the workbench 8; a controller 18 is fixedly connected to the front side of the machine body 1, which is convenient for the operator to accurately control the various actions of the placement machine and adjust the parameters according to actual conditions; an emergency stop button 19 is fixedly connected to the front side of the controller 18 to prevent accidents; a discharge plate 10 is fixedly connected to the right side of the outer wall of the machine body 1, and the top of the discharge plate 10 is provided at the bottom of the patch board 9 to facilitate the transportation of items;
[0040] Specifically, by opening a feed port 3 on the body 1 and arranging a blower 5, dust and impurities on the surface of the patch board 9 entering from the feed port 3 can be cleaned to ensure that the patch surface is clean, thereby improving the bonding and stability of the electronic components and the patch board 9, ensuring the quality of the patch, and adsorbing static electricity in the patch board 9 and the surrounding environment through the electrostatic adsorption strip 7 to prevent damage caused by static electricity, further improving the quality and reliability of the patch, and conveniently storing the circuit board workpiece to be mounted through the loading position 11. The loader 13 can quickly transfer the SMT parts to the top of the workbench 8 to fit with the patch board 9. The degree of automation is high, which greatly shortens the patch time and improves work efficiency.
[0041] Refer to the attached Figure 4 The clamping mechanism 2 includes two slide rails 201, the outer walls of the two slide rails 201 are slidably connected to the sliders 202, the adjacent sides of the two sliders 202 are fixedly connected to the telescopic rods 203, the adjacent sides of the two telescopic rods 203 are fixedly connected to the clamping blocks 204, and the adjacent sides of the two clamping blocks 204 are fixedly connected to the gaskets 205, which prevent the clamping blocks 204 from scratching the patch board 9. The outer wall of the patch board 9 is arranged on the adjacent side of the two gaskets 205;
[0042] Specifically, through the sliding of the slider 202 on the slide rail 201 and the cooperation of the telescopic rod 203 and the clamping block 204, the patch board 9 can be tightly clamped and stably moved on the workbench 8. The setting of the gasket 205 further increases the stability of the clamping, avoiding the patch board 9 from being scratched by the clamping block 204. The telescopic rod 203 can be retracted to leave space for larger patch boards 9, avoiding the squeezing of the patch board 9 by the clamping block 204, so that it can adapt to patch boards 9 of different sizes, thereby improving the versatility and flexibility of the patch machine.
[0043] Refer to the attached Figure 1 and attached Figure 5 The outer wall of the loading position 11 of the body 1 is provided with an observation window 12, which is convenient for observing the situation inside the loading position 11. The outer wall of the body 1 is provided with multiple heat dissipation holes 20, which can effectively dissipate the heat generated by the placement machine during operation; the four corners of the bottom of the body 1 are fixedly connected with support legs 14, and the bottoms of multiple support legs 14 are fixedly connected with pads 15 to enhance the stability of the placement machine; the rear side of the body 1 is provided with a maintenance door 16, and the outer wall of the maintenance door 16 is fixedly connected with a handle 17, which provides convenience for the repair and maintenance of the placement machine;
[0044] Specifically, the observation window 12 allows the operator to observe the situation of the loading position 11 at any time during the operation of the placement machine, and to promptly understand the number and status of the mounted parts so that materials can be replenished in time when needed to ensure the continuity of production. The multiple heat dissipation holes 20 on the outer wall of the body 1 can effectively dissipate the heat generated by the placement machine during operation, prevent the equipment from being damaged due to overheating, and extend the service life of the placement machine. At the same time, it can also ensure the stable performance of the placement machine and improve the accuracy and efficiency of the placement. The support legs 14 provide stable support for the placement machine to ensure that the placement machine will not shake during operation. The pads 15 can play a role in shock absorption and anti-slip. The maintenance door 16 on the rear side of the body 1 provides convenience for the repair and maintenance of the placement machine.
[0045] Working principle: The loading position 11 at the top of the machine body 1 is used to store the circuit board workpiece to be mounted. When the patch needs to be mounted, first, the patch board 9 to be mounted is fed in from the feed port 3 on the right side of the machine body 1. When the patch board 9 enters the feed port 3, the controller 18 starts the blower 5 on the left side of the bottom of the connector 4 to start working, blowing out a strong air flow to clean the surface of the patch board 9. At the same time, the electrostatic adsorption strip 7 adsorbs the static electricity on the patch board 9 or the surrounding environment. Then the patch board 9 reaches the bottom of the loading position 11, and the loader 13 loads the board. The SMT parts in position 11 are transferred to the top of the workbench 8 and fitted with the patch board 9 to complete the patch work. The two slide rails 201 are fixed to the bottom of the workbench 8 to provide a stable track for the movement of the slider 202. Through the connection of the slider 202, the telescopic rod 203 and the clamping block 204, the two clamping blocks 204 can tightly clamp the patch board 9 and move it. When the size of the patch board 9 is large, the two telescopic rods 203 can be retracted to leave space for the larger patch board 9 to avoid the clamping block 204 from squeezing the patch board 9.
[0046] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An SMT placement machine, comprising a machine body (1), characterized in that: A feed port (3) is provided on the right side of the machine body (1), a connector (4) is fixedly connected to the inner top of the feed port (3), a blower (5) is fixedly connected to the left side of the bottom of the connector (4), a fixed plate (6) is fixedly connected to the right side of the bottom of the connector (4), an electrostatic adsorption strip (7) is fixedly connected to the inner side of the fixed plate (6), a workbench (8) is fixedly connected to the inner side of the machine body (1), a patch board (9) is provided on the right side of the top of the workbench (8), the top of the patch board (9) is provided at the bottom of the connector (4), a loading position (11) is provided on the top of the machine body (1), a loader (13) is provided at the bottom of the loading position (11), the bottom of the loader (13) is provided at the top of the workbench (8), and a clamping mechanism (2) is provided at the bottom of the workbench (8).
2. The SMT placement machine according to claim 1, characterized in that: The clamping mechanism (2) comprises two slide rails (201), the outer walls of the two slide rails (201) are slidably connected to sliders (202), the adjacent sides of the two sliders (202) are fixedly connected to telescopic rods (203), the adjacent sides of the two telescopic rods (203) are fixedly connected to clamping blocks (204), the adjacent sides of the two clamping blocks (204) are fixedly connected to gaskets (205), and the outer wall of the patch board (9) is arranged on the adjacent sides of the two gaskets (205).
3. The SMT placement machine according to claim 1, characterized in that: An observation window (12) is provided on the outer wall of the material loading position (11) of the machine body (1), and a plurality of heat dissipation holes (20) are provided on the outer wall of the machine body (1).
4. The SMT placement machine according to claim 1, characterized in that: Support legs (14) are fixedly connected at the four corners of the bottom of the body (1), and pads (15) are fixedly connected at the bottoms of the plurality of support legs (14).
5. The SMT placement machine according to claim 1, characterized in that: A maintenance door (16) is provided on the rear side of the machine body (1), and a handle (17) is fixedly connected to the outer wall of the maintenance door (16).
6. The SMT placement machine according to claim 1, characterized in that: A controller (18) is fixedly connected to the front side of the machine body (1).
7. The SMT placement machine according to claim 6, characterized in that: An emergency stop button (19) is fixedly connected to the front side of the controller (18).
8. The SMT placement machine according to claim 1, characterized in that: A discharge plate (10) is fixedly connected to the right side of the outer wall of the machine body (1), and the top of the discharge plate (10) is arranged on the bottom of the patch board (9).