H-shaped steel online detection device of numerical control production line

By designing an H-beam online inspection device for the CNC production line, using the combination of a rodless cylinder and an electromagnet to achieve automatic transmission, and adopting a visual inspection probe, the problem of the H-beam inspection device lacking automatic transmission was solved, thereby improving production efficiency.

CN223417764UActive Publication Date: 2025-10-10QINGDAO LISEN CNC MASCH CO LTD
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Patent Information

Application Number
CN202422764762.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-10-10
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The existing H-beam inspection device lacks automatic transmission function, resulting in low production efficiency and requiring manual handling by staff.

Method used

An online inspection device for H-beams in a CNC production line was designed. The device used a rodless cylinder, a lifting cylinder and an electromagnet to automatically transport the H-beams through magnetic adsorption, and achieved online inspection using a visual inspection probe.

Benefits of technology

It realizes the automatic transmission and online detection of H-beam, reduces manual handling and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of H-shaped steel, and discloses an H-shaped steel on-line detection device of a numerical control production line, which comprises a support frame I, a support frame II is fixedly arranged at the lower end of the support frame I, a transmission roller I is rotatably arranged on the inner side of the support frame I, a motor I is fixedly arranged on the outer side of the support frame I, and a transmission roller II is arranged on the transmission roller II. The outer side of the first transmission roller is in transmission connection with a first conveying belt. Through mutual cooperation of the rodless cylinder, the lifting cylinder and the electromagnet, H-shaped steel to be detected can be moved to the position above the detection probe in a magnetic adsorption mode, the detection probe conducts on-line detection on the H-shaped steel in a visual detection mode, and through mutual cooperation of the first conveying belt, the second conveying belt, the third conveying belt and the baffle, the detection efficiency is improved. Automatic transmission between a machining station and a detection station can be achieved, qualified H-shaped steel is transmitted to the next working procedure, unqualified H-shaped steel is transmitted back to the original place, manual carrying of workers is not needed, and use on a numerical control production line is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of H-shaped steel, in particular to an H-shaped steel online detection device for a numerical control production line. Background Art

[0002] H-shaped steel is an economical and efficient profile with a more optimized cross-sectional area distribution and a more reasonable strength-to-weight ratio. It is named because its cross-section is the same as the English letter "H". Since all parts of the H-shaped steel are arranged at right angles, the H-shaped steel has the advantages of strong bending resistance in all directions, simple construction, cost savings and light structural weight, and has been widely used.

[0003] Nowadays, most H-beams need to be inspected by inspection devices during processing to see if they are qualified. However, the inspection devices do not have automatic transmission functions, and workers need to manually transport them before and after inspection, which is very inconvenient and seriously affects the production efficiency of H-beams. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides an H-beam online detection device for a CNC production line, which can solve the problems raised in the above background technology.

[0006] (2) Technical solution

[0007] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: an H-beam online detection device for a CNC production line, comprising a support frame 1, a support frame 2 being fixedly installed at the lower end of the support frame 1, a transmission roller 1 being rotatably installed on the inner side of the support frame 1, a motor 1 being fixedly installed on the outer side of the support frame 1, a conveyor belt 1 being connected to the outer side of the transmission roller 1, a transmission roller 2 and a transmission roller 3 being rotatably installed on the inner side of the support frame 2, a motor 2 and a motor 3 being fixedly installed on the outer side of the support frame 2, and the outer side of the transmission roller 2 being driven. It is connected to conveyor belt 2, and the outer side of the transmission roller 3 is connected to conveyor belt 3. The upper ends of the support frame 1 and the support frame 2 are fixedly installed with a mounting frame, the inner side of the mounting frame is fixedly installed with a rodless cylinder, the outer side of the slider of the rodless cylinder is fixedly installed with a movable plate, the upper end of the movable plate is fixedly installed with a lifting cylinder, the output end of the lifting cylinder is fixedly installed with an electromagnet, the upper end of the support frame 1 is fixedly installed with a mounting plate, the upper end of the mounting plate is fixedly installed with a detection probe, and the upper end of the support frame 2 is fixedly installed with a baffle.

[0008] Preferably, two support frames 2 are provided, and the support frames 2 are perpendicular to the support frame 1.

[0009] Through the above technical solution, the first support frame supports the conveyor belt together, the second support frame supports the conveyor belt two and the conveyor belt three, and the H-shaped steel is placed on the conveyor belt two.

[0010] Preferably, a plurality of the transmission rollers 1 are arranged at equal intervals, and the output end of the motor 1 is fixedly connected to the transmission roller 1.

[0011] Through the above technical solution, once the motor is turned on, the output end drives the transmission roller to rotate, and the transmission roller drives the conveyor belt to move.

[0012] Preferably, a plurality of transmission rollers 2 are arranged at equal intervals, the output end of the motor 2 is fixedly connected to the transmission roller 2, the upper end of the conveyor belt 2 is flush with the upper end of the conveyor belt 1, and the baffle is in contact with the upper end of the conveyor belt 2.

[0013] Through the above technical solution, motor 2 is turned on, the output end drives transmission roller 2 to rotate, transmission roller 2 drives conveyor belt 2 to move, conveyor belt 2 drives H-shaped steel to move, and the baffle plays a limiting role on the H-shaped steel.

[0014] Preferably, a plurality of transmission rollers three are arranged at equal intervals, the output end of the motor three is fixedly connected to the transmission roller three, the conveyor belt three is located directly below the conveyor belt two, and the conveyor belt three extends to the other side of the support frame one.

[0015] Through the above technical solution, motor three is turned on, the output end drives transmission roller three to rotate, and transmission roller three drives conveyor belt three to move.

[0016] Preferably, two rodless cylinders are respectively provided on the inner side of the mounting frame, and the electromagnet is located below the movable plate.

[0017] Through the above technical solution, the rodless cylinder drives the movable plate to move horizontally above conveyor belt 1 and conveyor belt 2. When the electromagnet is turned on, the H-shaped steel is adsorbed by magnetic force.

[0018] Preferably, the mounting plate is located at the center of an upper end of the support frame, and two detection probes are provided, and the detection probes are located directly below the electromagnet.

[0019] Through the above technical solution, the detection probe performs online detection of H-shaped steel through visual detection.

[0020] Compared with the existing technology, the utility model provides an H-beam online detection device for a CNC production line, which has the following beneficial effects:

[0021] 1. The utility model cooperates with the rodless cylinder, lifting cylinder and electromagnet to move the H-shaped steel to be inspected above the detection probe by magnetic adsorption, and the detection probe performs online inspection of the H-shaped steel by visual inspection.

[0022] 2. The utility model realizes automatic transmission between processing stations and inspection stations by cooperating with each other through the provided conveyor belts 1, 2, 3 and baffles. Qualified H-shaped steels are transmitted to the next process, and unqualified ones are transmitted back to their original places. Manual transportation by staff is not required, which is conducive to use on CNC production lines. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;

[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;

[0025] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model Figure 1 ;

[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of the utility model Figure 2 .

[0027] Among them: 1. Support frame 1; 2. Support frame 2; 3. Drive roller 1; 4. Motor 1; 5. Conveyor belt 1; 6. Drive roller 2; 7. Drive roller 3; 8. Motor 2; 9. Motor 3; 10. Conveyor belt 2; 11. Conveyor belt 3; 12. Mounting frame; 13. Rodless cylinder; 14. Movable plate; 15. Lifting cylinder; 16. Electromagnet; 17. Mounting plate; 18. Detection probe; 19. Baffle. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1:

[0030] like Figures 1-4As shown, the utility model provides an H-beam online detection device for a CNC production line, comprising a support frame 1, a support frame 2 2 is fixedly installed at the lower end of the support frame 1, a transmission roller 3 is rotatably installed on the inner side of the support frame 1, a motor 4 is fixedly installed on the outer side of the support frame 1, a conveyor belt 5 is connected to the outer side of the transmission roller 3, a transmission roller 2 6 and a transmission roller 3 7 are rotatably installed on the inner side of the support frame 2, a motor 2 8 and a motor 3 9 are fixedly installed on the outer side of the support frame 2, a conveyor belt 2 10 is connected to the outer side of the transmission roller 2 6, and a transmission roller 3 7 is connected to the inner side of the support frame 2. The outer transmission of the three 7 is connected with a conveyor belt three 11, and the upper ends of the support frame one 1 and the support frame two 2 are fixedly installed with a mounting frame 12, and the inner side of the mounting frame 12 is fixedly installed with a rodless cylinder 13, and the outer side of the slider of the rodless cylinder 13 is fixedly installed with a movable plate 14, and the upper end of the movable plate 14 is fixedly installed with a lifting cylinder 15, and the output end of the lifting cylinder 15 is fixedly installed with an electromagnet 16, and the upper end of the support frame one 1 is fixedly installed with a mounting plate 17, and the upper end of the mounting plate 17 is fixedly installed with a detection probe 18, and the upper end of the support frame two 2 is fixedly installed with a baffle 19.

[0031] Specifically, two support frames 2 are provided, and support frame 2 2 is perpendicular to support frame 1 1. Advantageously, support frame 1 1 supports conveyor belt 1 5, and support frame 2 2 supports conveyor belt 2 10 and conveyor belt 3 11, with H-shaped steel placed on conveyor belt 2 10.

[0032] Specifically, multiple transmission rollers 3 are arranged at equal intervals, and the output end of motor 4 is fixedly connected to transmission roller 3. The advantage is that when motor 4 is turned on, the output end drives transmission roller 3 to rotate, and transmission roller 3 drives conveyor belt 5 to move.

[0033] Specifically, multiple transmission rollers 26 are arranged at equal intervals. The output end of motor 28 is fixedly connected to transmission roller 26. The upper end of conveyor belt 2 10 is flush with the upper end of conveyor belt 1 5, and baffle 19 is in contact with the upper end of conveyor belt 2 10. The advantage is that when motor 28 is turned on, the output end drives transmission roller 26 to rotate, which in turn drives conveyor belt 2 10 to move, which in turn drives the H-beam to move, and baffle 19 acts as a limiter for the H-beam.

[0034] Specifically, multiple transmission rollers 3 (7) are equidistantly arranged. The output end of motor 3 (9) is fixedly connected to transmission rollers 3 (7). Conveyor belt 3 (11) is located directly below conveyor belt 2 (10) and extends to the other side of support frame 1 (1). The advantage is that when motor 3 (9) is turned on, the output end drives transmission rollers 3 (7) to rotate, which in turn drives transmission belt 3 (11) to move.

[0035] Example 2:

[0036] like Figures 1-4As shown, as an improvement to the previous embodiment, two rodless cylinders 13 are provided on the inner side of the mounting frame 12, and the electromagnet 16 is located below the movable plate 14. Advantageously, the rodless cylinders 13 drive the movable plate 14 to move horizontally above the conveyor belts 1 5 and 2 10, and when the electromagnets 16 are activated, they attract the H-beams through magnetic force.

[0037] Specifically, the mounting plate 17 is located at the center of the upper end of the support frame 1, and two detection probes 18 are provided, and the detection probes 18 are located directly below the electromagnet 16. The advantage is that the detection probes 18 can perform online detection of the H-beam by visual detection.

[0038] When in use, motor 14 is turned on, the output end drives transmission roller 13 to rotate, transmission roller 13 drives conveyor belt 15 to move, motor 28 is turned on, the output end drives transmission roller 26 to rotate, transmission roller 26 drives conveyor belt 2 10 to move in the direction of conveyor belt 15, motor 3 9 is turned on, the output end drives transmission roller 3 7 to rotate, transmission roller 37 drives conveyor belt 3 11 to move, conveyor belt 3 11 moves in the opposite direction to conveyor belt 2 10, H-shaped steel is placed on conveyor belt 2 10, conveyor belt 2 10 drives H-shaped steel to move and contacts with baffle 19, rodless cylinder 13 drives movable plate 14 to move horizontally above conveyor belt 15 and conveyor belt 2 10, after movable plate 14 moves to just above the H-shaped steel, lifting air The cylinder 15 drives the electromagnet 16 to move downward and contact the H-shaped steel. The electromagnet 16 is turned on and the H-shaped steel is adsorbed by magnetic force. Then the rodless cylinder 13 drives the H-shaped steel to move above the detection probe 18. The detection probe 18 performs online detection of the H-shaped steel through visual inspection. When the inspection fails, the movable plate 14 moves above the conveyor belt 3 11. After the electromagnet 16 is turned off, the H-shaped steel falls on the conveyor belt 3 11 and is transported back to the original position by the conveyor belt 3 11, which is convenient for the staff to recover. When the inspection passes, the H-shaped steel is placed on the conveyor belt 1 5 on both sides and then transported to the next process. There is no need for the staff to manually carry it to the inspection station, which is conducive to use on the CNC production line.

[0039] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An H-beam online detection device for a CNC production line, comprising a support frame (1), characterized in that: The lower end of the support frame 1 (1) is fixedly mounted with a support frame 2 (2), the inner side of the support frame 1 (1) is rotatably mounted with a transmission roller 1 (3), the outer side of the support frame 1 (1) is fixedly mounted with a motor 1 (4), the outer side of the transmission roller 1 (3) is connected to a conveyor belt 1 (5), the inner side of the support frame 2 (2) is rotatably mounted with a transmission roller 2 (6) and a transmission roller 3 (7), the outer side of the support frame 2 (2) is fixedly mounted with a motor 2 (8) and a motor 3 (9), the outer side of the transmission roller 2 (6) is connected to a conveyor belt 2 (10), the outer side of the transmission roller 3 (7) is connected to a conveyor belt 3 (11), and the transmission roller 2 (6) is connected to a conveyor belt 2 (10). The upper ends of the support frame 1 (1) and the support frame 2 (2) are fixedly mounted with a mounting frame (12), the inner side of the mounting frame (12) is fixedly mounted with a rodless cylinder (13), the outer side of the slider of the rodless cylinder (13) is fixedly mounted with a movable plate (14), the upper end of the movable plate (14) is fixedly mounted with a lifting cylinder (15), the output end of the lifting cylinder (15) is fixedly mounted with an electromagnet (16), the upper end of the support frame 1 (1) is fixedly mounted with a mounting plate (17), the upper end of the mounting plate (17) is fixedly mounted with a detection probe (18), and the upper end of the support frame 2 (2) is fixedly mounted with a baffle (19).

2. The H-beam online detection device for a CNC production line according to claim 1, characterized in that: There are two support frames 2 (2), and the support frames 2 (2) are perpendicular to the support frame 1 (1).

3. The H-beam online detection device for a CNC production line according to claim 1, characterized in that: The transmission rollers (3) are arranged in a plurality at equal intervals, and the output end of the motor (4) is fixedly connected to the transmission roller (3).

4. The H-beam online detection device for a CNC production line according to claim 1, characterized in that: The transmission roller 2 (6) is arranged in multiple numbers at equal intervals, the output end of the motor 2 (8) is fixedly connected to the transmission roller 2 (6), the upper end of the conveyor belt 2 (10) is flush with the upper end of the conveyor belt 1 (5), and the baffle (19) is in contact with the upper end of the conveyor belt 2 (10).

5. The H-beam online detection device for a CNC production line according to claim 1, characterized in that: The transmission roller three (7) is arranged in multiple numbers at equal intervals, the output end of the motor three (9) is fixedly connected to the transmission roller three (7), the conveyor belt three (11) is located directly below the conveyor belt two (10), and the conveyor belt three (11) extends to the other side of the support frame one (1).

6. The H-beam online detection device for a CNC production line according to claim 1, characterized in that: Two rodless cylinders (13) are respectively provided on the inner side of the mounting frame (12), and the electromagnet (16) is located below the movable plate (14).

7. The H-beam online detection device for a CNC production line according to claim 1, characterized in that: The mounting plate (17) is located at the center of the upper end of the support frame (1), and two detection probes (18) are provided. The detection probes (18) are located directly below the electromagnet (16).