Cast-aluminum rotor casting head cutting device
By designing a cast aluminum rotor riser cutting device and using mechanized fixing and cutting of the risers, the problems of low efficiency and high safety hazards of manual cutting were solved, and an efficient and safe automated cutting process was achieved.
Patent Information
- Application Number
- CN202422279215.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The cutting of existing cast aluminum rotor risers mainly relies on manual operation, which is inefficient and poses safety risks.
A casting aluminum rotor riser cutting device is designed, which includes a cutting table, a cutting machine, a base, a telescopic part and a slide rail. The casting riser is fixed and cut in a mechanized way to achieve automated operation.
It improves cutting efficiency, reduces time waste, and significantly reduces safety hazards.
Smart Images

Figure CN223418329U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to cast aluminium rotor technical field, and specifically relates to cast aluminium rotor pouring riser cutting device. BACKGROUND
[0002] Cast aluminium rotor is composed of rotor iron core and aluminium cage, and the aluminium cage is the fastening element of rotor guide rod and iron core. Compared with copper cage rotor, the structure and process of cast aluminium rotor are relatively simple, the cost is lower, and the special slot can be used to improve the starting performance of the motor. But due to the process characteristics, the pouring riser needs to be removed before formal use.
[0003] The existing cast aluminium rotor pouring riser is cut by artificial, and this kind of mode not only is inefficient, and there is great safety hazard in the process of operation.
[0004] Therefore, in order to solve the above problems, it is very necessary to design a cast aluminium rotor pouring riser cutting device. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a cast aluminium rotor pouring riser cutting device to solve the technical problems of low efficiency and safety hazard of artificial cutting.
[0006] In order to solve the above technical problems, the utility model provides a cast aluminium rotor pouring riser cutting device, which comprises:
[0007] A cutting table and a cutting machine arranged above the cutting table;
[0008] At least one base arranged on the cutting table, comprising:
[0009] A first telescopic part, the telescopic end of which is connected with a top seat; wherein
[0010] The bottom of the top seat is provided with a pressing part; and
[0011] The first telescopic part is suitable for driving the top seat to move downward when being elongated, so that the pressing part is fixed with the cutting part when cooperating with the placing part;
[0012] A second telescopic part, the telescopic end of which is connected with the cutting machine; wherein
[0013] The second telescopic part is suitable for driving the cutting machine to move downward when being elongated, so that the cutting machine cuts the fixed cutting part.
[0014] Further, at least two sliding rails are arranged on the cutting table; wherein
[0015] The base is slidingly connected with the sliding rail.
[0016] Further, a long through hole is arranged on the cutting table;
[0017] The bottom of the cutting table is provided with a third telescopic part;
[0018] The telescopic end of the third telescopic part is connected with a connecting part;
[0019] The other end of the connecting part is connected with the base;
[0020] The connecting part is located in the long through hole;
[0021] The third telescopic part is adapted to drive the base to reciprocate on the slide rail below the top base through the connecting part when telescoping.
[0022] Further, the base is provided with two;
[0023] A connecting rod is arranged between the two bases;
[0024] The third telescopic part is adapted to drive any base and the other base to reciprocate on the slide rail below the top base in sequence through the connecting part and the connecting rod when telescoping.
[0025] Further, the top of the cutting table is provided with a supporting table;
[0026] The first telescopic part and the second telescopic part are both arranged on the top of the supporting table; and
[0027] The top base and the cutting machine are both located below the supporting table.
[0028] Further, a through part is arranged on the cutting table.
[0029] Further, the top of the supporting table is provided with a guide block;
[0030] The top of the cutting machine is provided with at least one guide rod;
[0031] The guide rod is adapted to penetrate the supporting table and the guide block; and
[0032] The guide rod is in sliding connection with the supporting table and the guide block.
[0033] The utility model has the advantages of:
[0034] (1) The utility model places the workpiece to be cut in the placement parts of the two bases, and controls the extension of the first telescopic member to drive the top seat to move downward, so that the pressing part and the placement part on any base can be matched to fix the workpiece to be cut; controls the extension of the second telescopic member to drive the cutting machine to move downward, so that the cutting machine can cut the fixed workpiece to be cut. After cutting, the first telescopic member and the second telescopic member retract, and controls the extension of the third telescopic member. At this time, the third telescopic member drives any base to move on the slide rail and away from the top seat through the connecting member, and at the same time, any base drives the other base to slide on the slide rail to the bottom of the top seat through the connecting rod, and at the same time removes the cut workpiece on the base away from the top seat, and then places a new workpiece to be cut, and repeats this process. Through the above steps, the cutting gap can be used to place the workpiece to be cut, which reduces time waste and greatly improves cutting efficiency. At the same time, the workpiece to be cut is placed from a distance, which greatly reduces safety hazards.
[0035] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The purpose and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description and the drawings.
[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0038] Figure 1 It is a three-dimensional preferred embodiment of the utility model Figure 1 ;
[0039] Figure 2 It is a three-dimensional preferred embodiment of the utility model Figure 2 ;
[0040] Figure 3 It is a bottom perspective view of a preferred embodiment of the present utility model.
[0041] In the picture:
[0042] Cutting table 1, long through hole 101, through portion 102;
[0043] Cutting machine 2, base 3, placement part 301;
[0044] First telescopic member 4, top seat 5, pressing portion 501;
[0045] The second telescopic member 6 , the slide rail 7 , the third telescopic member 8 , the connecting member 9 , the connecting rod 10 , the supporting platform 11 , the guide block 12 , and the guide rod 13 . DETAILED DESCRIPTION
[0046] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention. Example 1
[0047] like Figures 1 to 3 As shown, this embodiment provides a cast aluminum rotor riser cutting device, comprising:
[0048] A cutting table 1 and a cutting machine 2 arranged above the cutting table 1; at least one base 3 arranged on the cutting table 1, which includes: a placement portion 301; a first telescopic member 4, the telescopic end of which is connected to a top seat 5; wherein a pressing portion 501 is provided at the bottom of the top seat 5; and the first telescopic member 4 is suitable for driving the top seat 5 to move downward when extended, so that the pressing portion 501 can fix the workpiece to be cut when cooperating with the placement portion 301; a second telescopic member 6, the telescopic end of which is connected to the cutting machine 2; wherein the second telescopic member 6 is suitable for driving the cutting machine 2 to move downward when extended, so that the cutting machine 2 can cut the fixed workpiece to be cut; wherein the model of the cutting machine 2 is but not limited to SDY-3Z405; wherein the placement portion 301 is suitable for placing a cast aluminum rotor; wherein the first telescopic member 4 is but not limited to a cylinder; wherein the second telescopic member 6 is but not limited to a hydraulic cylinder.
[0049] At least two slide rails 7 are provided on the cutting table 1; wherein the base 3 is slidably connected to the slide rails 7; by providing the slide rails 7, it is convenient to place the workpiece to be cut at a position away from the cutting machine 2, and after placement, the base 3 is pushed on the slide rails 7 to move to just below the top seat 5, thereby reducing safety hazards.
[0050] A long through hole 101 is provided on the cutting table 1; a third telescopic member 8 is provided at the bottom of the cutting table 1; the telescopic end of the third telescopic member 8 is connected to a connecting member 9; the other end of the connecting member 9 is connected to the base 3; and the connecting member 9 is located in the long through hole 101; the third telescopic member 8 is suitable for driving the base 3 to reciprocate on the slide rail 7 to the bottom of the top seat 5 through the connecting member 9 when telescoping; the third telescopic member 8 adopts but is not limited to an electric cylinder.
[0051] There are two bases 3; a connecting rod 10 is provided between the two bases 3; wherein the third telescopic member 8 is suitable for driving any base 3 and the other base 3 to slide back and forth on the slide rail 7 to just below the top seat 5 in sequence through the connecting member 9 and the connecting rod 10 during telescoping.
[0052] A support platform 11 is provided on the top of the cutting table 1 ; wherein the first telescopic member 4 and the second telescopic member 6 are both arranged on the top of the support platform 11 ; and the top seat 5 and the cutting machine 2 are both located below the support platform 11 .
[0053] The cutting table 1 is provided with a through portion 102 . The through portion 102 is provided to avoid the blade of the cutting machine 2 while facilitating the collection of the cut-off risers and debris.
[0054] A guide block 12 is provided on the top of the support platform 11; at least one guide rod 13 is provided on the top of the cutting machine 2; wherein the guide rod 13 is suitable for passing through the support platform 11 and the guide block 12; and the guide rod 13 is slidably connected to the support platform 11 and the guide block 12; wherein two guide rods 13 are provided as the most preferred; wherein the guiding effect is achieved by providing the guide rod 13 and the guide block 12.
[0055] After the cutter 2 is cut, the cutting tool 2 is moved down, and the cutting tool 2 cuts the workpiece 3 that has been fixed on the cutting tool 2.
[0056] The various devices selected in this application (components whose specific structures are not described) are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0057] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0058] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0059] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.
Claims
1. A casting aluminum rotor riser cutting device, characterized in that: include: A cutting table (1) and a cutting machine (2) arranged above the cutting table (1); At least one base (3) disposed on the cutting table (1), comprising: a placement portion (301); A first telescopic member (4), the telescopic end of which is connected to a top seat (5); in The bottom of the top seat (5) is provided with a pressing portion (501); and The first telescopic member (4) is adapted to drive the top seat (5) to move downward when extended, so that the pressing portion (501) and the placing portion (301) can cooperate to fix the piece to be cut; The second telescopic member (6) has a telescopic end connected to the cutting machine (2); wherein The second telescopic member (6) is suitable for driving the cutting machine (2) to move downward when extended, so that the cutting machine (2) cuts the fixed piece to be cut.
2. The casting aluminum rotor riser cutting device according to claim 1, characterized in that: The cutting table (1) is provided with at least two slide rails (7); wherein The base (3) is slidably connected to the slide rail (7).
3. The casting aluminum rotor riser cutting device according to claim 2, characterized in that: The cutting table (1) is provided with a long through hole (101); A third telescopic member (8) is provided at the bottom of the cutting table (1); The telescopic end of the third telescopic member (8) is connected to a connecting member (9); wherein The other end of the connecting member (9) is connected to the base (3); and The connecting member (9) is located in the long through hole (101); The third telescopic member (8) is suitable for driving the base (3) to reciprocate on the slide rail (7) to the bottom of the top seat (5) through the connecting member (9) during telescoping.
4. The casting aluminum rotor riser cutting device according to claim 3, characterized in that: The base (3) is provided with two; A connecting rod (10) is provided between the two bases (3); wherein The third telescopic member (8) is suitable for driving one base (3) and the other base (3) to slide back and forth on the slide rail (7) to the bottom of the top seat (5) in sequence through the connecting member (9) and the connecting rod (10) during telescoping.
5. The casting aluminum rotor riser cutting device according to claim 4, characterized in that: A support platform (11) is provided on the top of the cutting table (1); wherein The first telescopic member (4) and the second telescopic member (6) are both arranged on the top of the support platform (11); and The top seat (5) and the cutting machine (2) are both located below the support platform (11).
6. The casting aluminum rotor riser cutting device according to claim 4, characterized in that: A through portion (102) is provided on the cutting table (1).
7. The casting aluminum rotor riser cutting device according to claim 5, characterized in that: A guide block (12) is provided on the top of the support platform (11); At least one guide rod (13) is provided on the top of the cutting machine (2); wherein The guide rod (13) is suitable for passing through the support platform (11) and the guide block (12); and The guide rod (13) is slidably connected to the support platform (11) and the guide block (12).