Brake shoe welding device

By introducing a combined design of a tension spring, an electromagnet and a top block into the brake shoe welding device, the problem of inaccurate positioning in the existing device is solved, and efficient, convenient and high-quality horseshoe welding is achieved.

CN223418656UActive Publication Date: 2025-10-10WUHAN BELLES AUTO PARTS MFG CO LTD
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Patent Information

Application Number
CN202422921608.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-10-10
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing brake shoe welding device does not have a good auxiliary alignment function, resulting in poor welding quality and easy misalignment.

Method used

The combination design of tension spring, electromagnet and top block is adopted. The horseshoe block is positioned by electromagnet adsorption, and the top block and cross bar are used to ensure the accurate positioning and welding of the reinforcing rib plate. The operation is guided by the instruction sign to improve the welding accuracy.

Benefits of technology

It realizes precise positioning and efficient and convenient operation of horseshoe welding, improves welding quality and efficiency, and reduces human errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shoe welding, and discloses a brake shoe welding device which comprises a carrying plate, supporting plates are fixedly installed on the two sides of the upper surface of the carrying plate, and supporting tables are placed on the inner sides of the supporting plates. A cross rod movably penetrates through the top in the supporting plate, a flange is fixedly installed on the inner side, close to the supporting plate, of the cross rod, the outer side of the cross rod is sleeved with a tension spring a, and the two ends of the tension spring a are fixedly connected with the flange and the supporting plate respectively. Through the arrangement of the tension spring a, the electromagnet a and the ejector blocks, after the shoe blocks are placed in place, the electromagnet a can be started, the electromagnet a and the shoe blocks a are attracted and positioned, at the moment, the two sets of ejector blocks completely move inwards, then the two ends of the reinforcing rib plate are placed and clamped between the ejector blocks, the reinforcing rib plate is located on the upper side of the shoe blocks at the moment, and then welding operation is conducted. And after welding is completed, reverse operation is conducted, the transverse rod is moved outwards, and compared with an existing mode, welding in the middle can be more ideal, and the welding quality of the brake shoe is indirectly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of horseshoe welding technology, and specifically relates to a brake shoe welding device. BACKGROUND

[0002] The brake shoe is a friction pair of the drum brake, and in addition to having the strength and rigidity required as a component, it should also have a friction coefficient as high and stable as possible, and proper wear resistance, heat resistance, heat dissipation and heat capacity, etc. The brake shoe is divided into the leading shoe and the trailing shoe according to whether the rotation direction when the brake shoe is opened is consistent with the rotation direction of the brake drum. When the rotation direction when the brake shoe is opened is consistent with the rotation direction of the brake drum, it is called the leading shoe, has the brake "increasing force" effect, and is also called the "assistance shoe". On the contrary, it is called the trailing shoe, or the "decreasing force" shoe.

[0003] In the process of realizing the utility model, the inventor finds that the problems in the prior art have not been solved: the existing brake shoe welding device does not have a good auxiliary alignment condition, and personnel usually rely on work experience to manually hold the reinforcing rib plate to be placed in the middle on the upper side of the shoe, and hold the welding device with the other hand, and then weld the reinforcing rib plate and the shoe block through the welding holes in the reinforcing rib plate. This method is prone to misalignment, which affects the welding quality of the brake shoe, and improvement is urgently needed. Therefore, the present utility model provides a brake shoe welding device. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a brake shoe welding device, which solves the problems in the background art.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a brake shoe welding device, comprising a carrier plate, both sides of the upper surface of the carrier plate are fixedly installed with a support plate, and the inner side of the support plate is placed with a support table;

[0006] The inner top of the support plate is movably penetrated with a horizontal rod, the inner side of the horizontal rod close to the support plate is fixedly installed with a flange, the outer side of the horizontal rod is sleeved with a tension spring a, and the two ends of the tension spring a are fixedly connected with the flange and the support plate respectively;

[0007] The outer end of the horizontal rod is fixedly installed with an electromagnet a, the inner side of the support plate close to the electromagnet a is fixedly installed with an iron block a, and the inner end of the horizontal rod is fixedly installed with a top block;

[0008] The bottom of the support table is fixedly connected with the carrier plate through a supporting block, the upper surface of the support table is provided with an arc-shaped groove, the shoe block is placed in the arc-shaped groove, the reinforcing rib plate is placed on the top of the shoe block, and a plurality of groups of uniformly arrayed welding holes are formed in the reinforcing rib plate;

[0009] An iron block b is fixedly installed on the front side of the support, and an electromagnet b is adsorbed and positioned on the iron block b. Through holes are opened on both sides of the support, which can be used in conjunction with components such as tension spring a, electromagnet a and top block. During the use of the welding device, after the horseshoe block is put into place, the electromagnet a can be turned on, and the electromagnet a and the iron block a can be adsorbed and positioned. At this time, the two groups of top blocks are completely moved inward, and then the two ends of the reinforcing rib plate are placed and clamped between the top blocks. At this time, the reinforcing rib plate is located just above the horseshoe block, and then the welding operation is carried out. After welding is completed, the operation is reversed to move the cross bar outward. Compared with the existing method, the centering welding can be more ideal, which indirectly improves the welding quality of the brake shoe.

[0010] As an optional solution of the technical solution of the present application, a push rod is movably passed through the through hole, the bottom end of the push rod is fixedly connected to the electromagnet b, and a tension spring b is sleeved on the outside of the push rod. The two sides of the tension spring b are respectively fixedly connected to the support and the electromagnet b. It can be used in conjunction with components such as the tension spring b and the push block. Whenever before processing the horseshoe, the electromagnet b can be turned on to temporarily adsorb and position it with the iron block b. At this time, the push rod moves down and shrinks into the through hole. Conversely, after a single set of horseshoes is welded, the electromagnet b is turned off, and the tension of the tension spring b can drive the push rod to rise, which can lift the horseshoe upward, making it convenient for personnel to take away the welded horseshoes, which is efficient and convenient.

[0011] As an optional solution to the technical solution of the present application, a group of indicator signs are fixedly installed on the bottom of the outer wall of the support plate, and the indicator signs are fixedly connected to the support plate through a bracket. The guiding text on the indicator signs can inform the operator of the corresponding usage procedures, making it easier for first-time users to learn how to use them.

[0012] As an optional solution to the technical solution of the present application, support rods are fixedly installed at the four corners of the bottom of the carrier plate. Positioning holes are opened on both sides of the bottom end of the support rods. Bolts can be movably passed through the positioning holes and screwed to the preset threaded structure on the support to achieve stable positioning of the support plate.

[0013] As an optional solution to the technical solution of the present application, the shape of the arc groove is adapted to the shape of the horseshoe block, and the shape of the top block is adapted to the contour of the end of the reinforcing rib plate. The former is adapted to prevent the horseshoe block from shaking and deviating, and the latter is adapted to support and position the reinforcing rib plate, which meets the use requirements.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0015] 1. The utility model provides a brake shoe welding device, which is provided with a tension spring a, an electromagnet a and a top block. During the use of the welding device, after the horseshoe block is placed in place, the electromagnet a can be turned on, and the electromagnet a and the iron block a are adsorbed and positioned. At this time, the two groups of top blocks are completely moved inward, and then the two ends of the reinforcing rib plate are placed and clamped between the top blocks. At this time, the reinforcing rib plate is located on the upper side of the horseshoe block, and then the welding operation is carried out. After welding is completed, the operation is reversed to move the cross bar outward. Compared with the existing method, the central placement welding can be more ideal, which indirectly improves the welding quality of the brake shoe.

[0016] 2. The utility model provides a brake shoe welding device, which is provided with a tension spring b and a push block. Before processing the horseshoe, the electromagnet b can be turned on to temporarily adsorb and position it with the iron block b. At this time, the push rod moves down and retracts into the through hole. Conversely, after the welding of a single set of horseshoes is completed, the electromagnet b is turned off, and the tension of the tension spring b can drive the push rod to rise, thereby lifting the horseshoe upward, making it convenient for personnel to take away the welded horseshoes, which is efficient and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0018] Figure 1 This is a schematic diagram of the overall main structure of a brake shoe welding device of the present invention;

[0019] Figure 2 This is a schematic diagram of the enlarged cross-sectional structure of a brake shoe welding device at point A of the present invention;

[0020] Figure 3 The utility model is a schematic diagram of the cross-sectional structure of the support platform of a brake shoe welding device.

[0021] In the figure: 1. Carrier plate; 11. Support rod; 2. Support plate; 21. Indicator plate; 22. Cross bar; 23. Ejector block; 24. Electromagnet a; 25. Iron block a; 26. Tension spring a; 27. Flange; 3. Support platform; 31. Support block; 32. Through hole; 33. Iron block b; 34. Arc groove; 4. Reinforcement rib plate; 41. Horseshoe block; 5. Electromagnet b; 51. Tension spring b; 52. Ejector rod. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] See also Figure 1-3The utility model provides a technical solution: a brake shoe welding device, including a carrier plate 1, with support rods 11 fixedly installed at the four corners of the bottom of the carrier plate 1, and positioning holes are opened on both sides of the bottom end of the support rod 11, which can be movably penetrated by bolts through the positioning holes and screwed with the preset threaded structure on the support to achieve stable limit of the support plate 2, and support plates 2 are fixedly installed on both sides of the upper surface of the carrier plate 1, and an indicator sign 21 is fixedly installed on the bottom of the outer wall of a group of support plates 2, and the indicator sign 21 is fixedly connected to the support plate 2 through a bracket, and the operator can be informed of the corresponding use process through the guide text on the indicator sign 21, which is convenient for beginners to learn and use, and a support platform 3 is placed on the inside of the support plate 2; a cross bar 22 is movably passed through the top of the support plate 2, and a flange 27 is fixedly installed on the cross bar 22 near the inner side of the support plate 2, and a tension spring a26 is provided on the outer side of the cross bar 22, and the two ends of the tension spring a26 are respectively connected to the flange 27 and the support plate 2 The support plate 3 is fixedly connected to the support plate 1 through the support block 31. The upper surface of the support plate 3 is provided with an arc groove 34, and a horseshoe block 41 is placed in the arc groove 34. The shape of the arc groove 34 is adapted to the shape of the horseshoe block 41, and the shape of the top block 23 is adapted to the contour of the end of the reinforcing rib plate 4. The former is adapted to prevent the horseshoe block 41 from shaking and deviating, and the latter is adapted to support and position the reinforcing rib plate 4, which meets the requirements of use. A reinforcing rib plate 4 is placed on the top of the horseshoe block 41, and a plurality of groups of uniformly arrayed welding holes are provided in the reinforcing rib plate 4; an iron block b33 is fixedly installed on the front side of the support plate 3, and an electromagnet b5 is adsorbed and positioned on the iron block b33. Through holes 32 are provided on both sides of the support plate 3.

[0024] In this technical solution, components such as the tension spring a26, the electromagnet a24 and the top block 23 can be used in conjunction. During the use of the welding device, after the horseshoe block 41 is placed in place, the electromagnet a24 can be turned on, and the electromagnet a24 and the iron block a25 are adsorbed and positioned. At this time, the two groups of top blocks 23 are completely moved inward, and then the two ends of the reinforcing rib plate 4 are placed and positioned between the top blocks 23. At this time, the reinforcing rib plate 4 is located on the upper side of the horseshoe block 41, and then the welding operation is carried out. After welding is completed, the operation is reversed to move the cross bar 22 outward. Compared with the existing method, the centering welding can be more ideal, which indirectly improves the welding quality of the brake shoe.

[0025] In some technical solutions, a push rod 52 is movable through the through hole 32, the bottom end of the push rod 52 is fixedly connected to the electromagnet b5, and a tension spring b51 is sleeved on the outside of the push rod 52, and the two sides of the tension spring b51 are fixedly connected to the support 3 and the electromagnet b5 respectively.

[0026] In this technical solution, the tension spring b51 and the top block 23 and other components can be used in conjunction. Before processing the horseshoes, the electromagnet b5 can be turned on to temporarily adsorb and position it with the iron block b33. At this time, the top rod 52 moves down and shrinks into the through hole 32. Conversely, after the welding of a single set of horseshoes is completed, the electromagnet b5 is turned off, and the tension of the tension spring b51 can drive the top rod 52 to rise, thereby lifting the horseshoes upward, making it easier for personnel to take away the welded horseshoes, which is efficient and convenient.

[0027] Working principle: It should be noted that the present invention is a brake shoe welding device, and its components are all universal standard parts or components known to those skilled in the art. Its structure and principle can be known to those skilled in the art through technical manuals or conventional test methods.

[0028] When a brake shoe welding device is used, the welding device is placed at a designated workstation and then connected to an external power source. During this time, the brake shoe assembly shoe block can be placed in the arc groove 34, and then placed directly above the shoe block 41 through the reinforcing rib plate 4. The welding machine is held and welded to the reinforcing rib plate 4 and the shoe block 41 through the welding hole of the reinforcing rib plate 4, thereby performing a welding process on the brake shoe.

[0029] By providing a tension spring a26, an electromagnet a24 and a top block 23, during the use of the welding device, after the horseshoe block 41 is put in place, the electromagnet a24 can be turned on, and the electromagnet a24 and the iron block a25 are adsorbed and positioned. At this time, the two groups of top blocks 23 are completely moved inward, and then the two ends of the reinforcing rib plate 4 are placed and positioned between the top blocks 23. At this time, the reinforcing rib plate 4 is located on the upper side of the horseshoe block 41, and then the welding operation is carried out. After the welding is completed, the reverse operation is performed to move the cross bar 22 outward. In the existing method, the central placement of welding can be made more ideal, which indirectly improves the welding quality of the brake shoes. By providing a tension spring b51 and a top block 23, before processing the horseshoes, the electromagnet b5 can be turned on to temporarily adsorb and position it with the iron block b33. At this time, the top rod 52 moves down and shrinks into the through hole 32. On the contrary, after the welding of a single set of horseshoes is completed, the electromagnet b5 is turned off, and the tension of the tension spring b51 can drive the top rod 52 to rise, which can lift the horseshoes upward, making it convenient for personnel to take away the welded horseshoes, which is efficient and convenient.

Claims

1. A brake shoe welding device, characterized in that: It comprises a carrier plate (1), support plates (2) are fixedly mounted on both sides of the upper surface of the carrier plate (1), and a support platform (3) is placed inside the support plate (2); A cross bar (22) is movably passed through the top of the support plate (2), a flange (27) is fixedly installed on the inner side of the cross bar (22) close to the support plate (2), a tension spring a (26) is sleeved on the outer side of the cross bar (22), and the two ends of the tension spring a (26) are fixedly connected to the flange (27) and the support plate (2) respectively; The outer end of the crossbar (22) is fixedly mounted with an electromagnet a (24), the inner side of the support plate (2) close to the electromagnet a (24) is fixedly mounted with an iron block a (25), and the inner end of the crossbar (22) is fixedly mounted with a top block (23); The bottom of the support (3) is fixedly connected to the carrier (1) through a support block (31); an arc-shaped groove (34) is provided on the upper surface of the support (3); a horseshoe block (41) is placed in the arc-shaped groove (34); a reinforcing rib plate (4) is placed on the top of the horseshoe block (41); and a plurality of uniformly arrayed welding holes are provided in the reinforcing rib plate (4); An iron block b (33) is fixedly mounted on the front side of the support platform (3), and an electromagnet b (5) is adsorbed and positioned on the iron block b (33). Through holes (32) are provided on both sides of the support platform (3).

2. A brake shoe welding device according to claim 1, characterized in that: A push rod (52) is movably inserted into the through hole (32), the bottom end of the push rod (52) is fixedly connected to the electromagnet b (5), and a tension spring b (51) is sleeved on the outer side of the push rod (52), and the two sides of the tension spring b (51) are fixedly connected to the support (3) and the electromagnet b (5) respectively.

3. The brake shoe welding device according to claim 1, characterized in that: A group of indicator signs (21) are fixedly mounted on the bottom of the outer wall of the support plates (2), and the indicator signs (21) are fixedly connected to the support plates (2) via a bracket.

4. A brake shoe welding device according to claim 1, characterized in that: Support rods (11) are fixedly mounted at the four corners of the bottom of the carrier plate (1), and positioning holes are provided on both sides of the bottom end of the support rods (11).

5. The brake shoe welding device according to claim 1, characterized in that: The shape of the arc groove (34) is adapted to the shape of the horseshoe block (41), and the shape of the top block (23) is adapted to the contour of the end of the reinforcing rib plate (4).