Inner chain link press-fitting tool of plate chain conveyor

By designing the inner chain link press-fitting tooling for the plate chain conveyor and using the hydraulic press and guide components to achieve synchronous press-fitting of the upper and lower chain plates, the problem of low inner chain link assembly efficiency was solved, achieving efficient production and reducing labor intensity.

CN223418822UActive Publication Date: 2025-10-10LIUZHOU LISHENG MACHINERY MFG CO LTD
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Patent Information

Application Number
CN202422735646.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-10-10
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The assembly efficiency of the inner chain links in the prior art is low, resulting in production delays and an inability to meet large-scale production needs.

Method used

A press-fitting tool for the inner chain links of a plate chain conveyor was designed. A hydraulic press and a guide assembly were used to achieve synchronous press-fitting of the upper and lower chain plates. The sleeve was automatically pressed in through the cooperation of the guide sleeve and the guide rod, reducing the manual turning process.

Benefits of technology

It improves the assembly efficiency of the inner chain links, reduces the labor intensity of employees, meets the needs of large-scale production, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an inner chain link press-fitting tool of a plate chain conveyor, belongs to the technical field of chain link press-fitting, and solves the problem that the existing inner chain link press-fitting efficiency is low. The press-fitting tool comprises an oil press, a bottom plate is arranged on a working table of the oil press, a lower base plate is arranged on the bottom plate, a lower guide plate is arranged on the lower base plate, two positioning assemblies used for positioning a lower chain plate are arranged between the lower base plate and the lower guide plate, a top plate is arranged on a movable cross beam of the oil press, and the top plate is arranged on the movable cross beam of the oil press. An upper base plate is arranged on the top plate, an upper guide plate is arranged on the upper base plate, and two guide assemblies used for guiding the upper chain plate and the sleeve are arranged between the upper guide plate and the upper base plate. According to the inner chain link press-fitting tool of the plate chain conveyor, press-fitting of an inner chain plate can be completed at a time, production efficiency is effectively improved, and the inner chain link press-fitting tool has the advantages of being convenient to use and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of chain link press-fitting, in particular to an inner chain link press-fitting tool for a plate chain conveyor. Background Art

[0002] A chain conveyor is a conveying device that uses standard chain plates as the load-bearing surface and is powered by a motor reducer. A chain conveyor consists of a power unit (motor), drive shaft, rollers, tensioning device, sprockets, chains, bearings, lubricants, and chain plates. The main component that drives the material is the chain, which uses its reciprocating motion to provide traction. The chain is generally composed of outer and inner links strung together. The outer links are formed by two outer chain plates and two pins, while the inner links are formed by two inner chain plates, two sleeves, and two rollers.

[0003] When producing inner chain links, the inner link plate on one side is usually pressed into the sleeve, and then manually turned over to press the inner link plate on the other side. Each inner link plate needs to be clamped twice, resulting in low efficiency in inner chain link assembly. For large orders, the inner chain link assembly time is too long, and there is often a phenomenon of supply exceeding demand, resulting in production delays, inability to meet large-scale production needs, and affecting enterprise development. Utility Model Content

[0004] The technical problem to be solved by the utility model is to address the above-mentioned deficiencies in the prior art and to provide an inner chain link pressing tool for a plate chain conveyor, which can press-fit the inner chain plates at one time, effectively improving production efficiency, and has the characteristics of being easy to use and highly practical.

[0005] The technical solution adopted by the utility model is: a press-fitting tool for the inner chain links of a plate chain conveyor, comprising a hydraulic press, a bottom plate is provided on the workbench of the hydraulic press, a lower pad is provided on the bottom plate, a lower guide plate is provided on the lower pad, two positioning components for positioning the lower chain plate are provided between the lower pad and the lower guide plate, a top plate is provided on the movable crossbeam of the hydraulic press, an upper pad is provided on the top plate, an upper guide plate is provided on the upper pad, and two guide components for guiding the upper chain plate and the sleeve are provided between the upper guide plate and the upper pad.

[0006] As a further improvement, the positioning assembly includes a guide sleeve and a first compression spring, a first mounting hole is provided on the lower pad, a first guide hole is provided on the lower guide plate, the guide sleeve is movably mounted on the first guide hole, the compression spring is mounted in the first mounting hole below the guide sleeve, and the upper end of the guide sleeve is inserted into the chain plate hole of the lower chain plate.

[0007] Furthermore, the guide assembly includes a guide rod and a second compression spring, the upper guide plate is provided with a second guide hole, the upper pad is provided with a second mounting hole, one end of the guide rod is movably installed in the second guide hole, the other end of the guide rod passes through the upper chain plate, the sleeve, the lower chain plate and the guide sleeve in sequence and is movably connected, and the second compression spring is installed in the second mounting hole.

[0008] Furthermore, the cross-sections of the guide sleeve and the top of the guide rod are elliptical structures.

[0009] Furthermore, the bottom plate, lower pad, lower guide plate, top plate, upper pad and upper guide plate are all provided with clearance grooves.

[0010] Furthermore, the guide rod includes an upper rod and a lower rod, the diameter of the upper rod is larger than that of the lower rod, one end of the upper rod is movably connected to the second guide hole, the other end of the upper rod is connected to the lower rod through an inclined portion, and the lower rod is movably connected in the sleeve.

[0011] Beneficial effects

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] The utility model relates to a press-fitting tool for the inner chain links of a plate chain conveyor. First, the bottom plate, the lower pad and the lower guide plate are installed on the workbench of the oil press. Then the top plate, the upper pad and the upper guide plate are installed on the movable crossbeam of the oil press. At the same time, the positioning assembly and the guide assembly are also installed to the corresponding positions. After the installation is completed, the chain hole of the lower chain plate is first aligned with the guide sleeves on both sides, and the plate is placed under the positioning of the guide sleeve. Then the sleeve and the upper chain plate are placed on the upper part of the lower chain plate and aligned with it. After the placement is completed, the oil press is started. The hydraulic cylinder of the oil press drives the movable crossbeam, the guide assembly moves downward, and the lower rod passes through the chain hole of the upper chain plate, the sleeve, the lower chain plate and the lower chain plate in sequence. The chain plate plays a guiding role. In the process of the movable crossbeam continuing to move downward, the inclined part of the guide rod acts on the sleeve to press the sleeve into the lower chain plate, and then the upper chain plate is pressed into the sleeve under the action of the upper guide plate, thereby completing the press-fitting of the upper and lower chain plates at one time, effectively improving production efficiency. After the press-fitting is completed, the movable crossbeam moves upward under the action of the hydraulic cylinder, and the guide rod and guide sleeve return to their original position under the action of the compression spring, waiting for the next press-fitting. The entire device effectively reduces the flipping process of the staff. In the process of large-scale production, it effectively improves production efficiency while reducing the labor intensity of employees. It is easy to use and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 is a structure enlarged schematic view of the positioning assembly in the utility model;

[0016] Figure 3 is a structure enlarged schematic view of the guide sleeve in the utility model;

[0017] Figure 4 is a structure enlarged schematic view of the guide rod in the utility model;

[0018] Figure 5 is a structure enlarged schematic view of the lower guide plate in the utility model.

[0019] Wherein: 1-oil press, 2-positioning assembly, 3-guide assembly, 4-bottom plate, 5-lower backing plate, 6-lower guide plate, 7-lower chain plate, 8-sleeve, 9-upper chain plate, 10-upper guide plate, 11-upper backing plate, 12-top plate, 13-workbench, 14-first mounting hole, 15-first guide hole, 16-second guide hole, 17-second mounting hole, 18-movable crossbeam, 19-giving slot, 21-guide sleeve, 22-first compression spring, 31-guide rod, 32-second compression spring, 311-upper rod, 312-lower rod. DETAILED DESCRIPTION

[0020] The utility model will be further explained in connection with specific embodiment in the drawing.

[0021] Reference Figure 1-5As shown, the utility model is a press-fitting tool for the inner chain link of a plate chain conveyor, comprising an oil hydraulic press 1, a bottom plate 4 is provided on the workbench 13 of the oil hydraulic press 1, a lower pad 5 is provided on the bottom plate 4, a lower guide plate 6 is provided on the lower pad 5, two positioning assemblies 2 for positioning the lower chain plate 7 are provided between the lower pad 5 and the lower guide plate 6, a top plate 12 is provided on the movable crossbeam 18 of the oil hydraulic press 1, an upper pad 11 is provided on the top plate 12, an upper guide plate 10 is provided on the upper pad 11, and a There are two guide assemblies 3 for guiding the upper chain plate 9 and the sleeve 8. First, install the bottom plate 4, the lower pad 5 and the lower guide plate 6 on the workbench 13 of the hydraulic press 1, and then install the top plate 12, the upper pad 11 and the upper guide plate 10 on the movable crossbeam 18 of the hydraulic press 1. At the same time, install the positioning assembly 2 and the guide assembly 3 to the corresponding positions respectively. After the installation is completed, first align the chain hole of the lower chain plate 7 with the guide sleeves 21 on both sides, and place it under the positioning of the guide sleeves 21. The guide sleeves When the upper and lower chains are lowered, the upper and lower chains are lowered, and the upper and lower chains are lowered. When the upper and lower chains are lowered, the upper and lower chains are lowered, and the upper and lower chains are lowered. When the upper and lower chains are lowered, the upper and lower chains are lowered, and the upper and lower chains are lowered. When the upper and lower chains are lowered, the upper and lower chains are lowered, and the upper and lower chains are lowered.

[0022] Specifically, the positioning assembly 2 includes a guide sleeve 21 and a first compression spring 22. A first mounting hole 14 is provided on the lower pad 5, and a first guide hole 15 is provided on the lower guide plate 6. The guide sleeve 21 is movably mounted on the first guide hole 15, and the first compression spring 22 is mounted in the first mounting hole 14 below the guide sleeve 21. The upper end of the guide sleeve 21 is inserted into the chain hole of the lower chain plate 7. The guide sleeve 21 plays a role in guiding the installation of the lower chain plate 7. The guide sleeve 21 cooperates with the guide rod 31 to play a guiding role, so that the sleeve 8 can be smoothly pressed into the lower chain plate 7.

[0023] Preferably, the guide assembly 3 includes a guide rod 31 and a second compression spring 32. The upper guide plate 10 is provided with a second guide hole 16, and the upper pad 11 is provided with a second mounting hole 17. One end of the guide rod 31 is movably installed in the second guide hole 16, and the other end of the guide rod 31 passes through the upper chain plate 9, the sleeve 8, and the lower chain plate 7 in sequence and is movably plugged into the guide sleeve 21. The second compression spring 32 is installed in the second mounting hole 17. The guide rod 31 plays a guiding role, and the second compression spring 32 can be the guide rod 31 returned to its original position after press-fitting.

[0024] Furthermore, the top cross-sections of the guide sleeve 21 and the guide rod 31 are elliptical structures, so that the guide sleeve 21 and the guide rod 31 can be inserted into the elliptical mounting holes of the lower chain plate 7 and the upper chain plate 9.

[0025] Furthermore, a clearance groove 19 is provided on the bottom plate 4, the lower pad 5, the lower guide plate 6, the top plate 12, the upper pad 11 and the upper guide plate 10. The lower chain plate 7 and the upper chain plate 9 are chain plates of Y-shaped chain links. The clearance groove 19 plays a role of giving way, so that the lower chain plate 7 and the upper chain plate 9 can be placed on them for press-fitting.

[0026] Furthermore, the guide rod 31 includes an upper rod 311 and a lower rod 312. The diameter of the upper rod 311 is larger than that of the lower rod 312. One end of the upper rod 311 is movably connected to the second guide hole 16, and the other end of the upper rod 311 is connected to the lower rod 312 through the inclined portion 20. The lower rod 312 is movably connected to the sleeve 8. The lower rod 312 passes through the upper chain plate 9, the sleeve 8, and the lower chain plate 5 in sequence, thereby playing a guiding role. The inclined portion of the guide rod 31 acts on the sleeve 8, pressing the sleeve 8 onto the lower chain plate 7, so that the guide rod 3 has the dual functions of guiding and pressing.

[0027] When using the inner chain link press-fitting fixture of a plate chain conveyor of this embodiment, first install the bottom plate 4, the lower pad 5 and the lower guide plate 6 on the workbench 13 of the oil hydraulic press 1, and then install the top plate 12, the upper pad 11 and the upper guide plate 10 on the movable crossbeam 18 of the oil hydraulic press 1. At the same time, the positioning assembly 2 and the guide assembly 3 are also installed to the corresponding positions. After the installation is completed, the lower chain plate 7 is first placed under the positioning of the guide sleeve 21, and then the sleeve 8 and the upper chain plate 9 are placed in sequence above the lower chain plate 7 and aligned with it. After the placement is completed, start the oil hydraulic press 1, and the hydraulic cylinder of the oil hydraulic press 1 drives the movable crossbeam 18, the guide assembly 3 moves downward, and the lower rod 312 passes through the upper The chain plate 9, sleeve 8, and lower chain plate 5 play a guiding role. When the movable crossbeam 18 continues to move downward, the inclined portion of the guide rod 31 acts on the sleeve 8, pressing the sleeve 8 onto the lower chain plate 7. Then, the upper chain plate 9 is pressed onto the sleeve 8 under the action of the upper guide plate 10, thereby completing the press-fitting work of the upper and lower chain plates at one time, effectively improving production efficiency. After the press-fitting is completed, the movable crossbeam 18 moves upward under the action of the hydraulic cylinder, and the guide rod 31 and the guide sleeve 21 return to their original position under the action of the compression spring, waiting for the next press-fitting. The entire device effectively reduces the turning process of the staff, and in the process of mass production, effectively improves production efficiency while reducing the labor intensity of employees. The inner chain link press-fitting tool of the plate chain conveyor of the present invention can complete the press-fitting of the inner chain plate at one time, effectively improving production efficiency, and has the characteristics of being easy to use and highly practical.

[0028] The above is only a preferred embodiment of the present invention. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the structure of the present invention. These modifications and improvements will not affect the effect of the implementation of the present invention and the practicality of the patent.

Claims

1. A press-fitting tool for inner chain links of a plate chain conveyor, characterized in that: The invention comprises an oil hydraulic press (1), wherein a bottom plate (4) is provided on a workbench (13) of the oil hydraulic press (1), a lower pad (5) is provided on the bottom plate (4), a lower guide plate (6) is provided on the lower pad (5), two positioning components (2) for positioning a lower chain plate (7) are provided between the lower pad (5) and the lower guide plate (6), a top plate (12) is provided on a movable crossbeam (18) of the oil hydraulic press (1), an upper pad (11) is provided on the top plate (12), an upper guide plate (10) is provided on the upper pad (11), and two guide components (3) for guiding an upper chain plate (9) and a sleeve (8) are provided between the upper guide plate (10) and the upper pad (11).

2. The inner chain link press-fitting tool for a plate chain conveyor according to claim 1, characterized in that: The positioning assembly (2) includes a guide sleeve (21) and a first compression spring (22); a first mounting hole (14) is provided on the lower pad (5); a first guide hole (15) is provided on the lower guide plate (6); the guide sleeve (21) is movably mounted on the first guide hole (15); the first compression spring (22) is mounted in the first mounting hole (14) below the guide sleeve (21); and the upper end of the guide sleeve (21) is inserted into the chain hole of the lower chain plate (7).

3. The inner chain link press-fitting tool for a plate chain conveyor according to claim 2, characterized in that: The guide assembly (3) includes a guide rod (31) and a second compression spring (32). The upper guide plate (10) is provided with a second guide hole (16), and the upper pad (11) is provided with a second mounting hole (17). One end of the guide rod (31) is movably mounted in the second guide hole (16), and the other end of the guide rod (31) passes through the upper chain plate (9), the sleeve (8), and the lower chain plate (7) in sequence and is movably plugged into the guide sleeve (21). The second compression spring (32) is mounted in the second mounting hole (17).

4. The inner chain link press-fitting tool for a plate chain conveyor according to claim 3, characterized in that: The top cross-sections of the guide sleeve (21) and the guide rod (31) are elliptical structures.

5. The inner chain link press-fitting tool for a plate chain conveyor according to claim 1, characterized in that: The bottom plate (4), the lower pad (5), the lower guide plate (6), the top plate (12), the upper pad (11) and the upper guide plate (10) are all provided with a clearance groove (19).

6. The inner chain link press-fitting tool for a plate chain conveyor according to claim 3, characterized in that: The guide rod (31) includes an upper rod (311) and a lower rod (312). The diameter of the upper rod (311) is larger than that of the lower rod (312). One end of the upper rod (311) is movably connected to the second guide hole (16). The other end of the upper rod (311) is connected to the lower rod (312) through the inclined portion (20). The lower rod (312) is movably connected to the sleeve (8).