Full-automatic all-in-one machine for cleaning and polishing tubular shaft
By designing a fully automatic all-in-one machine for cleaning and polishing pipe shafts, the polishing roller and cleaning roller are rotated synchronously by a servo motor, and the spacing adjustment of the lifting box is combined to achieve automated integrated processing of the pipe shaft surface, solving the problem of separate polishing and cleaning in the existing technology and improving production efficiency.
Patent Information
- Application Number
- CN202422278519.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-09-19
AI Technical Summary
Existing pipe shaft cleaning machines are unable to achieve automated integration of cleaning and polishing of the pipe shaft surface, resulting in low production efficiency.
A fully automatic integrated machine for cleaning and polishing pipe shafts was designed. The synchronous rotation of the polishing roller and the cleaning roller driven by a servo motor, combined with the spacing adjustment of the lifting box, realized the automated integrated operation of polishing and cleaning.
The efficiency of tube shaft processing and production is improved, polishing and cleaning can be carried out simultaneously, and the overall production efficiency is improved.
Smart Images

Figure CN223419232U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe shaft cleaning devices, in particular to a fully automatic integrated machine for cleaning and polishing a pipe shaft. Background Art
[0002] "Pipe shafts" generally refer to shaft components used to transmit rotation or withstand axial forces in various piping systems and equipment. They are important in many industrial applications, such as pumps, fans, compressors, and other rotating machinery. During the production process, pipe shafts must be cleaned.
[0003] The existing shaft cleaning machine simply cleans the surface of the shaft production. Before cleaning the shaft, in order to ensure the smoothness of the shaft surface, polishing work needs to be performed before cleaning. However, the existing polishing work must be performed separately from the cleaning work, which cannot improve the overall production efficiency of the shaft.
[0004] Therefore, it is necessary to design a fully automatic integrated machine for cleaning and polishing the pipe shaft to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a fully automatic integrated machine for cleaning and polishing a pipe shaft, so as to solve the technical problems raised in the above-mentioned background technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic integrated machine for cleaning and polishing pipe shafts, comprising a workbench, a pipe shaft clamping member fixedly connected to both ends of the workbench, and a pipe conveying wheel fixedly connected to the center of the top of the workbench, a pipe passing plate slidingly provided on the top of the workbench, and a through-hole is opened on the outer surface of the pipe passing plate, and two symmetrical pipe shaft rotating support wheels are fixedly connected to the top of the through-hole, one side of the pipe passing plate is fixedly connected to a first servo motor, and one side of the first servo motor is fixedly connected to a transmission shaft, and one end of the transmission shaft is fixedly connected to a rotating box, a screw is fixedly connected to the interior of the rotating box, and a bearing is installed inside the screw, a first rotating shaft is fixedly inserted inside the bearing, an insert plate is fixedly inserted inside the first rotating shaft, and the two ends of the insert plate respectively pass through the top and bottom of the rotating box, and a first straight gear is fixedly sleeved on the outer surface of the top end of the first rotating shaft, and a third gear is fixedly connected to the bottom of one end of the fixed plate The servo motor further comprises a servo motor, and the output shaft of the third servo motor is fixedly connected to the fifth rotating shaft, the top of the fifth rotating shaft is fixedly connected to the second spur gear, and the second spur gear and the first spur gear are meshed with each other, a fixed plate is fixedly connected to one side of the inner cavity of the rotating box, and the bottom of one end of the fixed plate is fixedly connected to the third servo motor, and the output shaft of the second servo motor is fixedly connected to the first bidirectional threaded rod, and the first bidirectional threaded rod is threadedly sleeved with threaded sleeves at both ends inside the rotating box, and one side of the two threaded sleeves is fixed to a lifting box, the adjacent sides of the two lifting boxes are rotatably connected to the second rotating shaft, and one side of the two lifting boxes are rotatably connected to the third rotating shaft, and one end of the two second rotating shafts is fixedly connected to a screw, and one end of the two third rotating shafts is fixedly connected to the first bevel gear, and the two ends of the plug plate are respectively inserted into the inside of the two second rotating shafts, and one end of the two third rotating shafts is respectively fixed to a cleaning roller and a polishing roller.
[0007] Preferably, the first spur gear and the second spur gear are both located between the two lifting boxes, and both sides of the two threaded sleeves are in contact with both sides of the inner cavity of the rotating box, and both ends of the fixed plate are respectively fixed to both sides of the inner cavity of the rotating box.
[0008] Preferably, the inner cavity of the rotating box is fixed with two symmetrical positioning plates, and the top and bottom of the two positioning plates are respectively fitted with the top and bottom of the two threaded sleeve plates, and the two positioning plates are respectively located on the fixed plates.
[0009] Preferably, the two second rotating shafts are slidably sleeved on the outer surface of the plug plate, and the plug plate is a square block, and the second rotating shafts are fixedly connected to both ends of the plug plate, and the outer surfaces of the two lifting boxes are provided with circular holes, and the two second rotating shafts are respectively slidably arranged inside the two circular holes.
[0010] Preferably, a groove is provided on the top of the workbench, and a fourth servo motor is fixedly connected to one side of the workbench, and the output shaft of the fourth servo motor is fixedly connected to a second bidirectional threaded rod inside the groove, and a threaded sleeve is fixedly connected to the bottom of the pipe through-plate, and the threaded sleeve is threadedly sleeved on the outer surface of the second bidirectional threaded rod, and both sides of the threaded sleeve are respectively fitted with both sides of the groove.
[0011] Compared with the prior art, the technical solution provided by the present invention has the following beneficial effects:
[0012] The utility model adjusts the rotational position of the polishing roller and the cleaning roller, so that after the polishing roller finishes polishing the pipe shaft, the cleaning roller can be used to clean the pipe shaft. By adjusting the spacing between the two lifting boxes and the sliding connection of the two second rotating shafts and the inserting plate, the spacing between the cleaning roller and the polishing roller can be adjusted while the cleaning roller and the polishing roller are rotating, so that rotating shafts of different sizes can be polished and cleaned, thereby realizing the integrated work of polishing and cleaning the pipe shaft, thereby improving the efficiency of the pipe shaft during processing and production. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural diagram of the utility model;
[0014] Figure 2 This is a schematic diagram of the rotation and structural decomposition of the utility model;
[0015] Figure 3 This is a schematic diagram of the decomposition of the lifting box structure of the utility model;
[0016] Figure 4 for Figure 3 A in the middle is an enlarged structural diagram;
[0017] In the figure: 1. workbench; 2. pipe shaft clamp; 3. pipe conveying wheel; 4. pipe fitting through plate; 5. pipe shaft rotating support wheel; 6. first servo motor; 7. rotating box; 8. lifting box; 9. second servo motor; 10. cleaning roller; 11. polishing roller; 13. fixing plate; 14. first spur gear; 15. first rotating shaft; 16. insert plate; 17. second rotating shaft; 18. screw; 19. first bevel gear; 20. third rotating shaft; 22. first bidirectional threaded rod; 23. threaded sleeve plate; 24. third servo motor; 25. fifth rotating shaft; 26. second spur gear; 27. positioning plate; 28. fourth servo motor; 29. threaded sleeve block; 30. second bidirectional threaded rod. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0019] Obviously, in the following description, a lot of specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can be practiced in a variety of ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.
[0020] Please refer to Figure 1-4The utility model provides a fully automatic integrated machine for cleaning and polishing pipe shafts, comprising a workbench 1, pipe shaft clamps 2 fixedly connected to both ends of the workbench 1, and a pipe conveying wheel 3 fixedly connected to the top center of the workbench 1. A pipe passing plate 4 is slidingly provided on the top of the workbench 1, and the outer surface of the pipe passing plate 4 is provided with a perforation, and two symmetrical pipe shaft rotating support wheels 5 are fixedly connected to the top of the perforation. A first servo motor 6 is fixedly connected to one side of the pipe passing plate 4, and a transmission shaft is fixedly connected to one side of the first servo motor 6, and a rotating box 7 is fixedly connected to one end of the transmission shaft, a screw 18 is fixedly connected to the interior of the rotating box 7, and a bearing is installed inside the screw 18, a first rotating shaft 15 is fixedly inserted into the interior of the bearing, and the interior of the first rotating shaft 15 The top of the rotating box 7 is fixedly connected with an inserting plate 16, and the two ends of the inserting plate 16 respectively pass through the top and bottom of the rotating box 7, and the top outer surface of the first rotating shaft 15 is fixedly sleeved with the first straight gear 14, and the inner cavity side of the rotating box 7 is fixedly connected with a fixing plate 13, and the bottom of one end of the fixing plate 13 is fixedly connected to a third servo motor 24, and the output shaft of the third servo motor 24 is fixedly connected to a fifth rotating shaft 25, and the top of the fifth rotating shaft 25 is fixedly connected to a second spur gear 26, and the second spur gear 26 is meshed with the first spur gear 14, the top of the rotating box 7 is fixedly connected to a second servo motor 9, and the output shaft of the second servo motor 9 is fixedly connected to a first bidirectional threaded rod 22, and the first bidirectional threaded rod 22 is inside the rotating box 7. Both ends are threadedly sleeved with threaded sleeves 23, and one side of the two threaded sleeves 23 is fixed with a lifting box 8, the adjacent side of the two lifting boxes 8 is rotatably connected to the second rotating shaft 17, and one side of the two lifting boxes 8 is rotatably connected to the third rotating shaft 20, and one end of the two second rotating shafts 17 is fixed with a screw 18, and one end of the two third rotating shafts 20 is fixed with a first bevel gear 19, and the two ends of the inserting plate 16 are respectively inserted into the inside of the two second rotating shafts 17, and one end of the two third rotating shafts 20 is respectively fixed with a cleaning roller 10 and a polishing roller 11, and the pipe shaft can be placed and stably transported by the two pipe shaft clamps 2 and the pipe conveying wheel 3, and the cleaning roller 10 and the polishing roller 11 can be separated The pipe shaft is cleaned and polished separately. When the pipe shaft needs to be cleaned and polished, the two pipe shafts are first used to rotate the support wheel 5. Then, by turning on the first servo motor 6, the polishing roller 11 is first rotated to the top of the pipe shaft. Then, by turning on the third servo motor 24, the second spur gear 26 is used to drive the first spur gear 14 to rotate. At this time, the two second rotating shafts 17 can be driven to rotate by the rotation of the first rotating shaft 15 and the insert plate 16, so that the meshing of the two screws 18 and the two first bevel gears 19 can be used to drive the cleaning roller 10 and the polishing roller 11 to rotate synchronously. By sliding the insert plate 16 and the two second rotating shafts 17, the second servo motor 9 can be turned on and the first bidirectional threaded rod 22 rotates.The two threaded sleeves 23 are moved toward and away from each other inside the rotating box 7 to adjust the distance between the two lifting boxes 8, thereby adjusting the distance between the cleaning roller 10 and the polishing roller 11. As the cleaning roller 10 and the polishing roller 11 rotate, the distance between the cleaning roller 10 and the polishing roller 11 can be adjusted to a suitable level for polishing and cleaning the pipe shaft. By turning on the first servo motor 6 and rotating the rotating box 7, the cleaning roller 10 can be used to clean the pipe shaft after the polishing roller 11 has polished. By adjusting the sliding position of the pipe wear plate 4 on the top of the workbench 1, the polishing and cleaning positions can be adjusted at any time, thereby realizing the integrated polishing and cleaning work during the pipe shaft processing, thereby improving the overall production and processing efficiency of the pipe shaft.
[0021] In order to ensure that the sliding of the two lifting boxes 8 will not affect the rotation of the first spur gear 14 driven by the second spur gear 26, that is, it will not affect the rotation of the insert plate 16 driven by the first rotating shaft 15, the first spur gear 14 and the second spur gear 26 are both located between the two lifting boxes 8, and both sides of the two threaded sleeves 23 are in contact with the two sides of the inner cavity of the rotating box 7, and the two ends of the fixed plate 13 are respectively fixed to the two sides of the inner cavity of the rotating box 7.
[0022] In order to facilitate the limiting of the sliding position of the two lifting boxes 8, two symmetrical positioning plates 27 are fixed to the inner cavity of the rotating box 7, and the top and bottom of the two positioning plates 27 are respectively fitted with the top and bottom of the two threaded sleeves 23, and the two positioning plates 27 are respectively located on the fixed plate 13.
[0023] In order to facilitate the use of the plug plate 16 to drive the two second rotating shafts 17 to rotate, and to be able to adjust the distance between the two second rotating shafts 17 at any time when the two second rotating shafts 17 rotate, the two second rotating shafts 17 are slidably sleeved on the outer surface of the plug plate 16, and the plug plate 16 is a square block, and the second rotating shafts 17 are fixedly connected to both ends of the plug plate 16, and the outer surfaces of the two lifting boxes 8 are provided with circular holes, and the two second rotating shafts 17 are slidably set inside the two circular holes.
[0024] In order to facilitate the adjustment of the sliding position of the pipe through-plate 4 on the top of the workbench 1, a groove is provided on the top of the workbench 1, and a fourth servo motor 28 is fixedly connected to one side of the workbench 1, and the output shaft of the fourth servo motor 28 is fixedly connected to the second bidirectional threaded rod 30 inside the groove, and a threaded sleeve 29 is fixedly connected to the bottom of the pipe through-plate 4, and the threaded sleeve 29 is threadedly sleeved on the outer surface of the second bidirectional threaded rod 30, and the two sides of the threaded sleeve 29 are respectively fitted with the two sides of the groove. When the fourth servo motor 28 is turned on, the second bidirectional threaded rod 30 is rotated to drive the threaded sleeve 29 to slide, thereby adjusting the position of the pipe through-plate 4.
[0025] The preferred embodiments of the present application are described in detail above with reference to the drawings, but the present application is not limited to the specific details in the above-described embodiments, and various simple modifications can be made to the technical solutions of the present application within the technical concept of the present application, and these simple modifications all belong to the protection scope of the present application.
[0026] In addition, it should be noted that each specific technical feature described in the above specific embodiments can be combined in any appropriate manner without contradiction, and in order to avoid unnecessary repetition, the present application will not further describe various possible combinations.
[0027] In addition, various different embodiments of the present application can also be combined in any manner, as long as they do not deviate from the concept of the present application, and they should also be considered as disclosed by the present application.
Claims
1. A fully automatic integrated machine for cleaning and polishing pipe shafts, comprising a workbench (1), pipe shaft clamps (2) fixedly connected to both ends of the workbench (1), and a pipe conveying wheel (3) fixedly connected to the top center of the workbench (1), characterized in that: The top of the workbench (1) is provided with a pipe-through plate (4) for sliding, and the outer surface of the pipe-through plate (4) is provided with a through hole, and the top of the through hole is fixedly connected with two symmetrical pipe-shaft rotating support wheels (5), one side of the pipe-through plate (4) is fixedly connected with a first servo motor (6), and one side of the first servo motor (6) is fixedly connected with a transmission shaft, and one end of the transmission shaft is fixedly connected with a rotating box (7), the interior of the rotating box (7) is fixedly connected with a screw (18), and the interior of the screw (18) is provided with a bearing, and the interior of the bearing A first rotating shaft (15) is fixedly plugged in, an inserting plate (16) is fixedly plugged in the interior of the first rotating shaft (15), and the two ends of the inserting plate (16) respectively pass through the top and bottom of the rotating box (7), and the top outer surface of the first rotating shaft (15) is fixedly sleeved with a first straight gear (14), one side of the inner cavity of the rotating box (7) is fixedly connected to a fixed plate (13), the bottom of one end of the fixed plate (13) is fixedly connected to a third servo motor (24), and the output shaft of the third servo motor (24) is fixedly connected to the fifth rotating shaft (25 ), the top of the fifth rotating shaft (25) is fixedly connected with a second spur gear (26), and the second spur gear (26) and the first spur gear (14) are meshed, the top of the rotating box (7) is fixedly connected with a second servo motor (9), and the output shaft of the second servo motor (9) is fixedly connected with a first bidirectional threaded rod (22), and the first bidirectional threaded rod (22) is threadedly sleeved with a threaded sleeve (23) at both ends inside the rotating box (7), and one side of the two threaded sleeves (23) is fixedly connected with a lifting box (8), and the two lifting boxes (8) are fixedly connected with the second servo motor (9) and the output shaft of the second servo motor (9) is fixedly connected with a first bidirectional threaded rod (22). The adjacent sides of the box (8) are rotatably connected to the second rotating shaft (17), and one side of the two lifting boxes (8) is rotatably connected to the third rotating shaft (20), and one end of the two second rotating shafts (17) is fixedly connected to the screw (18), and one end of the two third rotating shafts (20) is fixedly connected to the first bevel gear (19), and the two ends of the plug plate (16) are respectively inserted into the inside of the two second rotating shafts (17), and one end of the two third rotating shafts (20) is respectively fixedly connected to the cleaning roller (10) and the polishing roller (11).
2. The fully automatic integrated machine for cleaning and polishing a pipe shaft according to claim 1, characterized in that: The first spur gear (14) and the second spur gear (26) are both located between the two lifting boxes (8), and both sides of the two threaded sleeves (23) are in contact with both sides of the inner cavity of the rotating box (7), and both ends of the fixed plate (13) are respectively fixed to both sides of the inner cavity of the rotating box (7).
3. The fully automatic integrated machine for cleaning and polishing a pipe shaft according to claim 1, characterized in that: Two symmetrical positioning plates (27) are fixed to the inner cavity of the rotating box (7), and the top and bottom of the two positioning plates (27) are respectively fitted with the top and bottom of the two threaded sleeve plates (23), and the two positioning plates (27) are respectively located on the fixed plate (13).
4. The fully automatic integrated machine for cleaning and polishing a pipe shaft according to claim 1, characterized in that: The two second rotating shafts (17) are both slidably sleeved on the outer surface of the plug plate (16), and the plug plate (16) is a square block, and the two ends of the plug plate (16) are fixed with the second rotating shaft (17), and the outer surfaces of the two lifting boxes (8) are each provided with a circular hole, and the two second rotating shafts (17) are respectively slidably arranged inside the two circular holes.
5. The fully automatic integrated machine for cleaning and polishing a pipe shaft according to claim 1, characterized in that: A groove is provided on the top of the workbench (1), and a fourth servo motor (28) is fixedly connected to one side of the workbench (1), and the output shaft of the fourth servo motor (28) is fixedly connected to a second bidirectional threaded rod (30) inside the groove, and a threaded sleeve (29) is fixedly connected to the bottom of the pipe through-plate (4), and the threaded sleeve (29) is threadedly sleeved on the outer surface of the second bidirectional threaded rod (30), and the two sides of the threaded sleeve (29) are respectively fitted with the two sides of the groove.