Automatic pairing device for hollow glass

By designing an automatic pairing device and using a laser rangefinder and a suction cup to achieve fast and accurate measurement and handling of insulating glass, the problems of time-consuming measurement and unstable handling in the existing technology are solved, and production efficiency and glass protection effect are improved.

CN223421846UActive Publication Date: 2025-10-10山东友玻节能玻璃有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422739388.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-10
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

In the existing insulating glass production process, the measurement equipment is cumbersome and time-consuming to operate, is prone to human errors, and the handling is unstable and easily damages the glass, making it difficult to meet the needs of efficient production.

Method used

An automatic matching device consisting of a base, diagonal braces, measuring components, handling components and storage boxes was designed. A laser rangefinder was used to quickly measure the size of the glass, and a suction cup and turntable were used to realize automatic handling and orderly storage of the glass, reducing friction and the labor intensity of operators.

Benefits of technology

It achieves fast and accurate glass size measurement and handling, improves production efficiency, reduces the risk of glass damage, and ensures the stability and accuracy of the handling process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223421846U_ABST
    Figure CN223421846U_ABST
Patent Text Reader

Abstract

The utility model belongs to the technical field of glass production, and particularly relates to an automatic pairing device for hollow glass, which comprises a base, an inclined strut, a measuring component, a carrying component and a storage box, the inclined strut is connected onto the base, a conveyor is arranged on the base, the measuring component comprises a horizontal measuring component and a vertical measuring component, the horizontal measuring component is arranged on the base, and the carrying component is arranged on the base. The vertical measuring assembly is arranged on the inclined strut; the carrying assembly comprises a support, a third lead screw, a rotary disc and a sucker, the support is connected with the inclined strut, the third lead screw is rotationally connected to the support, a third ball sliding block is connected to the third lead screw, the rotary disc is rotationally connected to the third ball sliding block, an electric wire box is arranged on the rotary disc, and the sucker is connected with the electric wire box through a traction rope. The storage box is arranged on the side, close to the conveying direction of the conveyor, of the inclined strut in the length direction. Compared with the prior art, the glass size measuring device can rapidly measure the size of glass, reduces the carrying labor intensity, and improves the production efficiency.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of glass production, in particular to an automatic pairing device for insulating glass. Background Art

[0002] Matching the glass is crucial in the production and processing of insulating glass. Existing measurement equipment and methods can be cumbersome and time-consuming, making them difficult to meet the efficiency demands of large-scale production. For example, the measurement process can require multiple manual adjustments to the position and angle of the measuring tool, which not only increases operation time but also easily introduces human error, reducing measurement accuracy and stability. Insulating glass is typically large, heavy, and fragile, and traditional handling methods may lack effective gripping and handling tools, making it prone to damage such as scratches and bumps during handling. Furthermore, ensuring stability and accuracy during handling can lead to inaccurate glass placement, compromising subsequent matching.

[0003] Based on the shortcomings of the existing technology, it is necessary to develop an automatic matching device for insulating glass that can quickly and automatically measure the size of glass while reducing the labor of handling. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model develops an automatic pairing device for insulating glass, which can quickly measure the size of the glass, while reducing the intensity of handling labor and improving production efficiency.

[0005] The technical solution to the technical problem solved by the utility model is: an automatic pairing device for insulating glass, comprising a base, an oblique support, a measuring assembly, a transport assembly and a storage box, the oblique support is connected to the base, a conveyor is provided on the base, the measuring assembly comprises a horizontal measuring assembly and a vertical measuring assembly, the horizontal measuring assembly is provided on the base, and the vertical measuring assembly is provided on the oblique support; the transport assembly comprises a bracket, a third screw rod, a turntable and a suction cup device, the bracket is connected to the oblique support, the third screw rod is rotatably connected to the bracket, the third screw rod is connected to the third ball slider, the turntable is rotatably connected to the third ball slider, an electric wire box is provided on the turntable, the suction cup device is connected to the electric wire box by a traction rope, and the storage box is provided on the side close to the conveying direction of the conveyor in the length direction of the oblique support.

[0006] Preferably, guide wheels are arranged in an array on the inclined surface of the diagonal support.

[0007] Preferably, a third motor is mounted on the bracket, and the third screw rod is connected to the output shaft of the third motor.

[0008] As preferred, the third screw rod array is provided with a reinforcing guide rod between two adjacent third screw rods, and the third ball sliding block is in sliding connection with the reinforcing guide rod.

[0009] As preferred, the suction cup device and the electric wire box are provided with two groups.

[0010] As preferred, the horizontal measurement assembly comprises a first screw rod, a first electric cylinder, a first laser range finder, a first motor and a limiting device, the base is provided with side plates on both sides in the length direction, the first screw rod is in rotary connection with the side plates, the first screw rod is connected with a first ball sliding block, the first ball sliding block is connected with the first electric cylinder, the first electric cylinder is in a vertical relationship with the conveying direction of the conveyor in the horizontal projection, the first laser range finder is connected with the output shaft of the first electric cylinder, the first motor is installed on the side plate, the first screw rod is connected with the output shaft of the first motor, and the limiting device is arranged at the end of the inclined support close to the storage box.

[0011] As preferred, the first laser range finder is provided with a limiting block close to one side of the inclined support, and the surface close to the inclined support of the limiting block is parallel to the inclined surface of the inclined support.

[0012] As preferred, the limiting device comprises a second electric cylinder and a limiting seat, the second electric cylinder is connected with the base, the limiting seat is connected with the output shaft of the second electric cylinder, the limiting seat is provided with a horizontal receiving block close to one side of the inclined support in the horizontal direction, and the limiting seat is provided with a vertical receiving block close to one side of the top of the inclined support in the vertical direction, and the upper surface of the vertical receiving block is perpendicular to the inclined surface of the inclined support.

[0013] As preferred, the vertical measurement assembly comprises a groove, a second screw rod, a second laser range finder and a second motor, the inclined support is provided with a groove close to the storage box, the groove is parallel to the inclined surface of the inclined support, the second screw rod is in rotary connection in the groove, the second screw rod is connected with a second ball sliding block, the second laser range finder is connected with the second ball sliding block, the second laser range finder is perpendicular to the inclined surface of the inclined support, the second motor is installed on the top of the inclined support, and the second screw rod is connected with the output shaft of the second motor.

[0014] As preferred, the storage box is provided with a sliding block at the bottom, the ground is provided with a sliding rail matched with the sliding block, the sliding block is in sliding connection in the sliding rail, the storage box is driven by a driving device, the storage box is internally provided with a grid, and the grid is provided with an output roller at the bottom.

[0015] The effects provided in the utility model content are only the effects of the embodiments, and are not all the effects of the utility model, and the above technical solutions have the following advantages or beneficial effects:

[0016] 1. By setting up a measuring component, the size of the glass can be measured quickly. After the measurement, the controller controls the movement of the storage box to store the glass in an orderly manner;

[0017] 2. The guide wheel can reduce the friction during the glass transportation process and better protect the glass;

[0018] 3. By setting up a reinforced guide rod, on the one hand, the stability of the glass during handling can be improved, and on the other hand, it can provide better support force to prevent the third screw from bending due to long-term glass handling, thereby extending the service life of the device;

[0019] 4. The handling device can more easily transport the glass to the conveyor, reducing the labor intensity of the operator;

[0020] 5. By setting up a turntable, it is easy to carry out glass handling operations in all directions, which improves convenience;

[0021] 6. By using a laser rangefinder to measure distance, the measurement is fast and accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is the main view of the utility model;

[0023] Figure 2 for Figure 1 Cross-sectional view in the AA direction;

[0024] Figure 3 for Figure 2 A partial enlarged view of area A in the middle;

[0025] Figure 4 It is a right side view of the utility model;

[0026] Figure 5 This is the overall structural diagram of the utility model;

[0027] Figure 6 for Figure 5 A partial enlarged view of area A in the middle;

[0028] Figure 7 for Figure 5 A partial enlarged view of area B in the middle.

[0029] Wherein: 1, base; 2, inclined brace; 21, guide wheel; 3, conveyor; 4, first lead screw; 401, side plate; 41, first ball slider; 42, first electric cylinder; 43, first laser range finder; 44, limit block; 45, first motor; 5, groove; 51, second lead screw; 52, second ball slider; 53, second laser range finder; 54, second motor; 6, support; 7, third lead screw; 71, reinforcing guide rod; 72, third motor; 73, third ball slider; 74, turntable; 75, electric wire box; 76, suction cup device; 77, traction rope; 8, storage box; 81, sliding block; 82, sliding rail; 83, output roller; 9, second electric cylinder; 91, horizontal receiving block; 92, vertical receiving block; 93, limiting seat. DETAILED DESCRIPTION

[0030] In order to clearly illustrate the technical features of the scheme, the utility model will be described in detail below through specific embodiments, and in conjunction with the drawings thereof.

[0031] Example 1

[0032] Referring to Figures 1 to 7 , an automatic pairing device for hollow glass comprises a base 1, an inclined brace 2, a measuring assembly, a carrying assembly and a storage box 8, the inclined brace 2 is connected to the base 1, the base 1 is provided with a conveyor 3, the measuring assembly comprises a horizontal measuring assembly and a vertical measuring assembly, the horizontal measuring assembly is arranged on the base 1, and the vertical measuring assembly is arranged on the inclined brace 2; the carrying assembly comprises a support 6, a third lead screw 7, a turntable 74 and a suction cup device 76, the support 6 is connected with the inclined brace 2, the third lead screw 7 is rotationally connected to the support 6, the third lead screw 7 is connected with a third ball slider 73, the turntable 74 is rotationally connected to the third ball slider 73, the electric wire box 75 is arranged on the turntable 74, the suction cup device 76 is connected with the electric wire box 75 through a traction rope 77, and the storage box 8 is arranged on one side of the inclined brace 2 in the length direction and close to the conveying direction of the conveyor 3.

[0033] As Figure 1 and Figure 5 indicated, the inclined surface of the inclined brace 2 is arrayed with guide wheels 21.

[0034] As Figure 1 , Figure 2 and Figure 5 indicated, the support 6 is provided with a third motor 72, and the third lead screw 7 is connected with the output shaft of the third motor 72.

[0035] As Figure 5 indicated, the third lead screw 7 is arrayed, a reinforcing guide rod 71 is further arranged between adjacent two third lead screws 7, and the third ball slider 73 is further connected with the reinforcing guide rod 71 in a sliding mode.

[0036] like Figure 1 and Figure 5 As shown, two groups of suction cups 76 and electric wire boxes 75 are provided.

[0037] like Figure 5 and Figure 6 As shown, the horizontal measuring assembly includes a first screw rod 4, a first electric cylinder 42, a first laser rangefinder 43, a first motor 45 and a limit device. Side panels 401 are provided on both sides of the length direction of the base 1. The first screw rod 4 is rotatably connected to the side panels 401. The first screw rod 4 is connected to the first ball slider 41. The first ball slider 41 is connected to the first electric cylinder 42. The first electric cylinder 42 and the conveying direction of the conveyor 3 are perpendicular in horizontal projection. The first laser rangefinder 43 is connected to the output shaft of the first electric cylinder 42. The first motor 45 is installed on the side panel 401. The first screw rod 4 is connected to the output shaft of the first motor 45. The limit device is provided at the end position of the diagonal support 2 near the side of the storage box 8.

[0038] like Figure 6 As shown, a limit block 44 is provided on one side of the first laser rangefinder 43 close to the diagonal support 2 , and a surface of the limit block 44 close to the diagonal support 2 is parallel to the inclined surface of the diagonal support 2 .

[0039] like Figure 5 and Figure 7 As shown, the limiting device includes a second electric cylinder 9 and a limiting seat 93. The second electric cylinder 9 is connected to the base 1. The limiting seat 93 is connected to the output shaft of the second electric cylinder 9. A horizontal receiving block 91 is provided on the side of the limiting seat 93 close to the diagonal support 2 in the horizontal direction, and a vertical receiving block 92 is provided on the side of the limiting seat 93 close to the top of the diagonal support 2 in the vertical direction. The upper surface of the vertical receiving block 92 is perpendicular to the inclined surface of the diagonal support 2.

[0040] like Figure 2 and Figure 3 As shown, the vertical measuring component includes a groove 5, a second screw rod 51, a second laser rangefinder 53 and a second motor 54. The groove 5 is provided on the side of the diagonal support 2 close to the storage box 8. The groove 5 is arranged parallel to the inclined surface of the diagonal support 2. The second screw rod 51 is rotatably connected in the groove 5. The second screw rod 51 is connected to the second ball slider 52. The second laser rangefinder 53 is connected to the second ball slider 52. The second laser rangefinder 53 is arranged perpendicular to the inclined surface of the diagonal support 2. The second motor 54 is installed on the top of the diagonal support 2. The second screw rod 51 is connected to the output shaft of the second motor 54.

[0041] like Figure 1 and Figure 4As shown, a slider 81 is provided at the bottom of the storage box 8, and a slide rail 82 cooperating with the slider 81 is provided on the ground. The slider 81 is slidably connected in the slide rail 82. The storage box 8 is driven by a driving device. A grid is provided in an array inside the storage box 8, and an output roller 83 is provided at the bottom of the grid.

[0042] Principle and operation process

[0043] The utility model adopts a controller to receive sensor information and control various components. When the glass is transported, the sucker 76 is manually held. The sucker 76 is provided with a button that can control the third motor 72 and the electric wire box 75 to control the position to the glass storage rack. The sucker 76 sucks the glass tightly, and then the electric wire box 75 and the third motor 72 are controlled to move the glass to the conveyor 3 and lean it against the diagonal support 2. During the movement, the direction can be easily changed by rotating the turntable 74 connected to the third ball slider 73, and the glass can be transported in all directions conveniently. Then the conveyor 3 starts to work, and at the same time the second electric cylinder 9 controls the limit seat 93 to be pushed out. The glass is conveyed to the stop seat 93 and stops. During this process, the first electric cylinder 42 is retracted and does not affect the glass conveyance. When the glass reaches the stop seat 93, the first electric cylinder 42 pushes out the first laser rangefinder 43, and the stop block 44 abuts against the diagonal support 2. The glass then moves toward the glass. Once the glass is firmly secured, the first laser rangefinder 43 cooperates with the horizontal receiving block 91 to read the reading and upload it to the controller. Simultaneously, the second motor 54 drives the second screw 51 to rotate, and the second ball slider 52 drives the second laser rangefinder 53 toward the glass. After the glass is secured, the vertical receiving block 92, which is positioned perpendicular to the inclined surface of the diagonal support 2, takes the reading and uploads it to the controller. The controller controls the movement of the storage box 8 according to the size of the glass, and conveys the glass into the storage box 8. This step can be aided by contact sensors installed on the first and second laser sensors and the limiter 93. When placing the glass into the storage box 8, if the glass sizes are different, the controller automatically controls the glass to be spaced apart in the grid of the storage box 8. Upon detecting that the glass is of the same size, the controller controls the glass to be placed in the grid next to the glass of the same size reserved in the storage box 8. If the glass needs to be paired later, it can be directly discharged, reducing the time required to move the storage box 8. The glass can be discharged from the storage box 8 using a pneumatic push rod or a robot, combined with the discharge roller 83 at the bottom, to reduce friction during the discharge of the glass and minimize damage to the glass.

[0044] Although the above describes the specific implementation methods of the present invention in conjunction with the accompanying drawings, it does not limit the scope of protection of the present invention. On the basis of the technical solution of the present invention, various modifications or variations that can be made by those skilled in the art without creative work are still within the scope of protection of the present invention.

Claims

1. An automatic pairing device for insulating glass, characterized by: The invention comprises a base (1), an oblique support (2), a measuring assembly, a transport assembly and a storage box (8), wherein the oblique support (2) is connected to the base (1), a conveyor (3) is provided on the base (1), the measuring assembly comprises a horizontal measuring assembly and a vertical measuring assembly, the horizontal measuring assembly is provided on the base (1), and the vertical measuring assembly is provided on the oblique support (2); the transport assembly comprises a bracket (6), a third screw rod (7), a turntable (74) and a sucker (76), the bracket (6 ) is connected to the diagonal support (2), the third screw rod (7) is rotatably connected to the bracket (6), the third screw rod (7) is connected to the third ball slider (73), the turntable (74) is rotatably connected to the third ball slider (73), the turntable (74) is provided with an electric wire box (75), the suction cup (76) is connected to the electric wire box (75) through a traction rope (77), and the storage box (8) is provided on the side of the diagonal support (2) in the length direction close to the conveying direction of the conveyor (3).

2. The automatic pairing device for insulating glass according to claim 1, characterized in that: Guide wheels (21) are arranged in an array on the inclined surface of the diagonal support (2).

3. The automatic pairing device for insulating glass according to claim 1, characterized in that: A third motor (72) is mounted on the bracket (6), and the third screw rod (7) is connected to the output shaft of the third motor (72).

4. The automatic pairing device for insulating glass according to claim 3, characterized in that: The third screw rods (7) are arranged in an array, and a reinforcing guide rod (71) is further provided between two adjacent third screw rods (7). The third ball slider (73) is also slidably connected to the reinforcing guide rod (71).

5. The automatic pairing device for insulating glass according to claim 1, characterized in that: The sucker (76) and the electric wire box (75) are provided in two groups.

6. The automatic pairing device for insulating glass according to claim 1, characterized in that: The horizontal measurement assembly includes a first screw rod (4), a first electric cylinder (42), a first laser rangefinder (43), a first motor (45) and a limit device. Side plates (401) are provided on both sides of the base (1) in the longitudinal direction. The first screw rod (4) is rotatably connected to the side plates (401). The first screw rod (4) is connected to a first ball slider (41). The first ball slider (41) is connected to a first electric cylinder (42). The first electric cylinder (42) and the conveying direction of the conveyor (3) are perpendicular in horizontal projection. The first laser rangefinder (43) is connected to the output shaft of the first electric cylinder (42). The first motor (45) is installed on the side plates (401). The first screw rod (4) is connected to the output shaft of the first motor (45). The limit device is provided at the end position of the diagonal support (2) near one side of the storage box (8).

7. The automatic pairing device for insulating glass according to claim 6, characterized in that: A limiting block (44) is provided on one side of the first laser rangefinder (43) close to the diagonal support (2), and a surface of the limiting block (44) close to the diagonal support (2) is parallel to the inclined surface of the diagonal support (2).

8. The automatic pairing device for insulating glass according to claim 6, characterized in that: The limiting device comprises a second electric cylinder (9) and a limiting seat (93), wherein the second electric cylinder (9) is connected to the base (1), and the limiting seat (93) is connected to the output shaft of the second electric cylinder (9). A horizontal receiving block (91) is provided on a side of the limiting seat (93) close to the diagonal support (2) in the horizontal direction, and a vertical receiving block (92) is provided on a side of the limiting seat (93) close to the top of the diagonal support (2) in the vertical direction, wherein the upper surface of the vertical receiving block (92) is perpendicular to the inclined surface of the diagonal support (2).

9. The automatic pairing device for insulating glass according to claim 1, characterized in that: The vertical measurement assembly comprises a groove (5), a second screw rod (51), a second laser rangefinder (53) and a second motor (54); a groove (5) is provided on a side of the diagonal support (2) close to the storage box (8); the groove (5) is arranged parallel to the inclined surface of the diagonal support (2); the second screw rod (51) is rotatably connected in the groove (5); a second ball slider (52) is connected to the second screw rod (51); the second laser rangefinder (53) is connected to the second ball slider (52); the second laser rangefinder (53) is arranged perpendicular to the inclined surface of the diagonal support (2); the second motor (54) is installed on the top of the diagonal support (2); and the second screw rod (51) is connected to the output shaft of the second motor (54).

10. The automatic pairing device for insulating glass according to claim 1, characterized in that: The storage box (8) is provided with a slider (81) at the bottom, and a slide rail (82) cooperating with the slider (81) is provided on the ground. The slider (81) is slidably connected in the slide rail (82). The storage box (8) is driven by a driving device. The storage box (8) is provided with a grid array inside the storage box (8), and an output roller (83) is provided at the bottom of the grid.