Linkage type precise leveling feeder
The linkage design and self-locking components solve the problems of coil position offset and high motor drive cost, and achieve low energy consumption and high-precision coil feeding effect.
Patent Information
- Application Number
- CN202422733309.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-11
AI Technical Summary
The existing leveling feeder is prone to coil position deviation during the feeding process, and the motor drive system is expensive and difficult to adjust the spacing between the moving plates, which increases the cost of equipment purchase and maintenance.
It adopts a linkage design, adjusts the spacing of the moving plates by stepping on the pedals, uses self-locking components and rollers to reduce friction, eliminates motor drive, and relies on mechanical structure to achieve coil position limitation and deviation correction.
It reduces equipment energy consumption, simplifies maintenance process, improves the accuracy and quality of coil feeding, and adapts to the correction needs of coils of different widths.
Smart Images

Figure CN223422020U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of numerical control auxiliary technology, in particular to a linkage type precision leveling feeder. Background Art
[0002] CNC feeders are auxiliary equipment for automatically feeding sheets or coils, ensuring feeding accuracy through digital control. They assist in automated production for machine tools like punching machines and lathes, resolving the laborious, time-consuming, safety-critical, and inefficient challenges of manual feeding. CNC punch feeders are mechatronic automation equipment, specialized auxiliary machines compatible with conventional punching machines, deep-throat punching machines, or gantry punching machines. They are widely used in stamping processes in industries such as screens, canning, machinery, electrical appliances, instrumentation, and hardware.
[0003] After searching, Chinese patent announcement number: CN213793555U discloses a CNC leveling feeder, including a base, the top of the base is fixedly connected to a fixed block and a conveying chamber respectively, one side of the conveying chamber is fixedly connected to a connecting plate, the top of the connecting plate is provided with a flattening device, the top of the connecting plate is fixedly provided with a chute, the inner cavity of the chute is provided with an anti-deviating device, the surface of the base is provided with a clamping device, the inner cavity of the conveying chamber is symmetrically fixed with grooves, the inner cavity of the groove is provided with a leveling device, one side of the conveying chamber is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a support plate, the top of the connecting plate is provided with a flattening device, the top of the connecting plate is fixedly provided with a chute, the inner cavity of the chute is provided with an anti-deviating device, and the utility model relates to the field of CNC auxiliary technology. The CNC leveling feeder solves the problem that the existing leveling feeder will offset the position of the coil during the long feeding process, which affects the processing size.
[0004] The motor's control system and transmission components are relatively expensive, significantly increasing the overall purchase cost of a coil-leveling feeder. This can be a significant financial burden for companies with limited funds and increase overall maintenance costs. Furthermore, the motor's drive makes it difficult to adjust the distance between the moving plates according to the coil width. Therefore, a linked precision coil-leveling feeder was proposed to address these issues. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a linkage type precision leveling feeder, which aims to improve the problem in the prior art that it is inconvenient to adjust the spacing between the moving plates according to the width of the coil.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a linkage type precision leveling feeder, comprising a base, the top of the base is fixedly connected to a top frame and a box body, the inner wall of the box body is fixedly installed with a driving motor, the output shaft of the driving motor is fixedly connected to a rotating roller, a self-locking component is provided on the top frame, a slide groove is provided on the top of the top frame, the groove wall of the slide groove is in contact with and slidably connected to a slider, the top of the slider is fixedly connected to a movable plate, the front side of the slider is hinged to a connecting rod through a pin shaft, the bottom of the connecting rod is hinged to a connecting block, and the bottom of the connecting block is fixedly connected to a tooth plate.
[0007] As a further description of the above technical solution: the self-locking assembly includes a rotating rod, the two ends of the rotating rod are rotatably connected to the inner walls of both sides of the top frame through bearings, the surface fixing sleeve of the rotating rod is provided with a driven gear, the tooth plate is engaged with the driven gear, the surface fixing sleeve of the rotating rod is provided with a pawl, the inner side of the top frame is rotatably connected to the pawl through a torsion spring, and the pawl abuts against the side adjacent to the ratchet.
[0008] As a further description of the above technical solution: the number of the movable plates is two, a rectangular groove is opened on the adjacent side of the two movable plates, the groove wall of the rectangular groove is fixedly connected with a roller, and the number of the rollers is two.
[0009] As a further description of the above technical solution: bar blocks are fixedly connected to both sides of the tooth plate, and a limiting block is fixedly connected to the other side of the bar block. The number of the bar blocks and the limiting blocks are two respectively. Bar grooves are respectively opened on the inner walls on both sides of the top frame, and the limiting blocks are in contact with the groove walls of the bar groove and are slidably connected.
[0010] As a further description of the above technical solution: a spring is fixedly connected to the groove wall of the strip groove, the other end of the spring is fixedly connected to the bottom of the limit block, the number of the strip grooves is two, and the number of the springs is two.
[0011] As a further description of the above technical solution: the top of the top frame is fixedly connected to a top plate, the top plate is in a "U" shape, a threaded hole is opened on the top of the top plate, a threaded rod is threadedly connected to the threaded hole, the top of the threaded rod is fixedly connected to a knob, the bottom end of the threaded rod is rotatably connected to a positioning roller through a bearing, and both sides of the positioning roller are in contact with the inner side of the top plate and are slidably connected.
[0012] As a further description of the above technical solution: an electric cylinder is fixedly installed on the outer wall of the rotating roller, and a clamping plate is fixedly connected to the telescopic end of the electric cylinder, and the clamping plate is arc-shaped.
[0013] As a further description of the above technical solution: a pedal is fixedly connected to one side of the tooth plate.
[0014] The utility model has the following beneficial effects:
[0015] 1. In the utility model, the adjacent side of the movable plate is pressed against the two sides of the coil by stepping on the pedal, which helps to limit the position of the coil. The motor consumes electric energy during operation. Not using the motor can significantly reduce the energy consumption of the equipment. Without the complex control system of the motor, the adjustment of the deviation correction on both sides is simpler and more intuitive, and the coil leveling feeder can be maintained more conveniently and quickly. It also solves the problem that the motor is inconvenient to correct the deviation of coils of different widths.
[0016] 2. In the present invention, the rectangular groove is used to install the roller, which reduces the space occupied by the roller on the movable plate. The contact between the roller and both sides of the coil can reduce the friction on both sides of the coil, avoid the phenomenon of burrs on both sides of the coil, and improve the feeding quality of the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is the main view of a linkage type precision leveling feeder proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of a self-locking component of a linkage type precision leveling feeder proposed by the present invention;
[0019] Figure 3 This is an enlarged view of point A of a linkage precision leveling feeder proposed by the present utility model;
[0020] Figure 4 This is a schematic diagram of the clamping plate, rotating roller, electric cylinder and driving motor of a linkage type precision leveling feeder proposed by the utility model.
[0021] Legend:
[0022] 1. Base; 2. Top frame; 3. Box; 4. Clamping plate; 5. Rotating roller; 6. Electric cylinder; 7. Top plate; 8. Threaded rod; 9. Positioning roller; 10. Pedal; 11. Tooth plate; 12. Driven gear; 13. Rotating rod; 14. Ratchet; 15. Pawl; 16. Bar block; 17. Limit block; 18. Connecting block; 19. Connecting rod; 20. Slider; 21. Moving plate; 22. Rectangular groove; 23. Roller; 24. Bar groove; 25. Spring; 26. Drive motor; 27. Slide. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] Reference Figure 1 、 Figure 2 、 Figure 4The utility model provides an embodiment: a linkage type precision leveling feeder, including a base 1, the top of the base 1 is fixedly connected to a top frame 2 and a box body 3, the box body 3 is used to install a driving motor 26, the inner wall of the box body 3 is fixedly installed with a driving motor 26, the driving motor 26 is used to drive the rotating roller to rotate, the output shaft of the driving motor 26 is fixedly connected to the rotating roller 5, the coil is set through the transmission roller 5, the outer wall of the rotating roller 5 is fixedly installed with an electric cylinder 6, the telescopic end of the electric cylinder 6 is used to drive the clamping plate 4 to push, the telescopic end of the electric cylinder 6 is fixedly connected with the clamping plate 4, and the surface of the clamping plate 4 is used to press the surface of the inner cavity of the coil. The clamping plate 4 is arc-shaped, and a self-locking component is provided on the top frame 2. A slide groove 27 is provided on the top of the top frame 2, and the slide block 20 is limited by the slide groove 27. The groove wall of the slide groove 27 contacts and is slidably connected to the slide block 20, so that the slide block 20 slides more stably in the slide groove 27. The top of the slide block 20 is fixedly connected with a movable plate 21, and the movable plate 21 follows the slide block 20 and approaches each other until the rollers 23 on the adjacent side of the movable plate 21 are against the two sides of the coil, which helps to limit the position of the coil. There are two movable plates 21, and a rectangular groove 22 is provided on the adjacent side of the two movable plates 21. The groove wall of the rectangular groove 22 is fixedly connected with the roller The wheel 23 has two rollers 23. The setting of the rollers 23 can reduce the friction of the contact between the two sides of the coil and reduce the possibility of burrs on both sides of the coil. The front of the slider 20 is hinged with a connecting rod 19 through a pin. The two ends of the two connecting rods 19 rotate around the hinge. The bottom of the connecting rod 19 is hinged with a connecting block 18. The connecting block 18 plays a hinged role on one end of the two connecting rods 19. The bottom of the connecting block 18 is fixedly connected to a tooth plate 11. One side of the tooth plate 11 is fixedly connected to a pedal 10. By stepping on the pedal 10, the pedal 10 drives the tooth plate 11 to move downward. The two sides of the tooth plate 11 are respectively fixedly connected to a strip block 16. The other side of the strip block 16 is fixedly connected to The number of the limit block 17, the strip block 16, and the limit block 17 are respectively two, and the inner walls on both sides of the top frame 2 are respectively provided with a strip groove 24, which plays a limiting role on the limit block 17. The limit block 17 contacts and slides with the groove wall of the strip groove 24, so that the limit block 17 slides more stably in the strip groove 24. The groove wall of the strip groove 24 is fixedly connected with a spring 25, and the other end of the spring 25 is fixedly connected to the bottom of the limit block 17. The number of the strip grooves 24 is two, and the number of the springs 25 is two. The pawl 15 is disengaged from the ratchet 14, and the two movable plates 21 are returned to their positions by the longitudinal elastic potential energy of the spring 25.
[0025] Reference Figure 1 、 Figure 3The self-locking assembly includes a rotating rod 13, the two ends of which are rotatably connected to the inner walls of the two sides of the top frame 2 through bearings. A driven gear 12 is fixed on the surface of the rotating rod 13, and the toothed plate 11 is engaged with the driven gear 12. Through the engagement of the toothed plate 11 and the driven gear 12, the toothed plate 11 drives the driven gear 12 to rotate, and the driven gear 12 drives the rotating rod 13 to rotate, so that the rotating rod 13 drives the ratchet 14 to rotate. A pawl 15 is fixed on the surface of the rotating rod 13, and the inner side of the top frame 2 is rotatably connected to the pawl 15 through a torsion spring. The pawl 15 abuts against the adjacent side of the ratchet 14. When the ratchet 14 rotates in a specific direction, the pawl 15 is lifted by the action of the teeth of the ratchet 14 and does not hinder the rotation of the ratchet 14. When the ratchet 14 tries to rotate in the opposite direction, the pawl 15 will be stuck in the tooth groove of the ratchet 14, preventing the reverse movement of the ratchet 14. Due to the special shape design of the pawl 15 and the teeth of the ratchet 14, once the pawl 15 is stuck in the tooth groove of the ratchet 14, a large force needs to be overcome to disengage the pawl 15 from the tooth groove, thereby realizing a self-locking function. This self-locking state can keep the ratchet 14 stationary in a specific position and prevent it from rotating in an unwanted direction.
[0026] Reference Figure 1 The top of the top frame 2 is fixedly connected with a top plate 7, and the top plate 7 is in a "U" shape. A threaded hole is opened on the top of the top plate 7, and the threaded hole is used to cooperate with the threaded rod 8. The threaded hole is connected with a threaded rod 8, and the threaded rod 8 rotates in the threaded hole, which can make the threaded rod 8 move up and down in the threaded hole. The top of the threaded rod 8 is fixedly connected with a knob, which is convenient for the operator to rotate the threaded rod 8. The bottom end of the threaded rod 8 is rotatably connected with a positioning roller 9 through a bearing. The positioning roller 9 can follow the threaded rod 8 to move up and down. Both sides of the positioning roller 9 are in contact with the inner side of the top plate 7 and are slidably connected. The positioning roller 9 is pressed on the surface of the coil, so that the roller 23 rolls on the surface of the coil, so that the reverse side of the coil can better fit on the surface of the connecting plate, thereby improving the stability of the coil during feeding.
[0027] Working principle: put the coil on the rotating roller 5, start the electric cylinder 6, use the telescopic end of the electric cylinder 6 to drive the clamping plate 4 to push, use the surface of the clamping plate 4 to clamp the surface of the coil inner cavity, start the motor, so that the output shaft of the motor drives the rotating roller 5 to rotate, and the rotating roller 5 rotates to drive the coil to start unwinding, which can clamp different coils; turn the knob to make the knob drive the threaded rod 8 to rotate, and the threaded rod 8 moves downward in the threaded hole, and the positioning roller 9 follows the threaded rod 8 to move downward until the positioning roller 9 is fixed. The positioning roller 9 is pressed on the surface of the coil, so that the roller 23 rolls on the surface of the coil, so that the back of the coil can better fit the surface of the connecting plate; by stepping on the pedal 10, the pedal 10 drives the toothed plate 11 to move downward, and the two ends of the two connecting rods 19 rotate around the hinge respectively, so that the top of the connecting rod 19 pulls the slider 20 to slide in the slide groove 27, and the moving plate 21 follows the slider 20 to approach each other, and the moving plates 21 are moved closer to each other until the rollers 23 on the adjacent side of the moving plate 21 are against the two sides of the coil. It helps to define the position of the coil, and at the same time, the setting of the roller 23 can reduce the friction of the contact between the two sides of the coil; through the engagement of the tooth plate 11 and the driven gear 12, the tooth plate 11 drives the driven gear 12 to rotate, and the driven gear 12 drives the rotating rod 13 to rotate, so that the rotating rod 13 drives the ratchet 14 to rotate. When the ratchet 14 rotates in a specific direction, the pawl 15 is lifted by the action of the teeth of the ratchet 14 and does not hinder the rotation of the ratchet 14. When the ratchet 14 tries to rotate in the opposite direction, the pawl 15 will be stuck in the ratchet 14. In the tooth groove, the reverse movement of the ratchet 14 is prevented. Due to the special shape design of the pawl 15 and the teeth of the ratchet 14, once the pawl 15 is stuck in the tooth groove of the ratchet 14, a large force needs to be overcome to disengage the pawl 15 from the tooth groove, thereby realizing a self-locking function. This self-locking state can keep the ratchet 14 stationary in a specific position and prevent it from rotating in an unnecessary direction. When the movable plate 21 needs to be returned, it is only necessary to disengage the pawl 15 from the ratchet 14 and return the two movable plates 21 to their original positions through the longitudinal elastic potential energy of the spring 25.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A linkage type precision leveling feeder, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a top frame (2) and a box body (3), the inner wall of the box body (3) is fixedly installed with a driving motor (26), the output shaft of the driving motor (26) is fixedly connected to a rotating roller (5), a self-locking component is provided on the top frame (2), a slide groove (27) is provided on the top of the top frame (2), the slide groove (27) is provided on the top of the top frame (2), the groove wall of the slide groove (27) contacts and is slidably connected to a slider (20), the top of the slider (20) is fixedly connected to a moving plate (21), the front of the slider (20) is hinged to a connecting rod (19) through a pin shaft, the bottom of the connecting rod (19) is hinged to a connecting block (18), and the bottom of the connecting block (18) is fixedly connected to a toothed plate (11).
2. The linkage type precision leveling feeder according to claim 1, characterized in that: The self-locking assembly includes a rotating rod (13), the two ends of the rotating rod (13) are rotatably connected to the inner walls of the two sides of the top frame (2) through bearings respectively, the surface of the rotating rod (13) is fixedly sleeved with a driven gear (12), the tooth plate (11) is meshed with the driven gear (12), the surface of the rotating rod (13) is fixedly sleeved with a pawl (15), the inner side of the top frame (2) is rotatably connected with the pawl (15) through a torsion spring, and the pawl (15) abuts against a side adjacent to the ratchet (14).
3. The linkage type precision leveling feeder according to claim 1, characterized in that: There are two movable plates (21), and a rectangular groove (22) is provided on one adjacent side of the two movable plates (21). The groove wall of the rectangular groove (22) is fixedly connected with a roller (23), and there are two rollers (23).
4. The linkage type precision leveling feeder according to claim 1, characterized in that: The tooth plate (11) is fixedly connected to a strip block (16) on both sides, and a limit block (17) is fixedly connected to the other side of the strip block (16). The number of the strip block (16) and the limit block (17) is two, respectively. The inner walls of both sides of the top frame (2) are respectively provided with a strip groove (24), and the limit block (17) contacts and is slidably connected to the groove wall of the strip groove (24).
5. The linkage type precision leveling feeder according to claim 4, characterized in that: A spring (25) is fixedly connected to the groove wall of the strip groove (24), and the other end of the spring (25) is fixedly connected to the bottom of the limit block (17). There are two strip grooves (24) and two springs (25).
6. The linkage type precision leveling feeder according to claim 1, characterized in that: The top of the top frame (2) is fixedly connected to a top plate (7), the top plate (7) is in a "U" shape, a threaded hole is provided on the top of the top plate (7), a threaded rod (8) is threadedly connected to the threaded hole, the top end of the threaded rod (8) is fixedly connected to a knob, the bottom end of the threaded rod (8) is rotatably connected to a positioning roller (9) through a bearing, and both sides of the positioning roller (9) are in contact with the inner side of the top plate (7) and are slidably connected.
7. The linkage type precision leveling feeder according to claim 1, characterized in that: An electric cylinder (6) is fixedly mounted on the outer wall of the rotating roller (5); a telescopic end of the electric cylinder (6) is fixedly connected to a clamping plate (4); and the clamping plate (4) is arc-shaped.
8. The linkage type precision leveling feeder according to claim 1, characterized in that: A pedal (10) is fixedly connected to one side of the tooth plate (11).
Citation Information
Patent Citations
Numerical control leveling feeder
CN213793555U
Cited By
Packaging box printing and conveying device
CN121085011A