Simple branching device for measuring and winding cable

Abstract

The utility model relates to the technical field of cable production devices, in particular to a simple branching device for metering and winding cables, which comprises a main frame, a pay-off mechanism, a straightening mechanism, a meter counting mechanism, a winding mechanism and a driving mechanism. The winding mechanism comprises a rotating shaft, a rotating plate and a winding rod, the bottom of the rotating shaft is rotationally connected with the main frame, the top of the rotating shaft is fixedly connected with the rotating plate, the winding rod is fixed to the rotating plate in the radial circumferential direction of the rotating shaft, and the middle of the rotating shaft is sleeved with a first bevel gear fixedly connected with the rotating shaft. The driving mechanism comprises a driving motor, and a second bevel gear meshed with the first bevel gear is fixed to a motor shaft. The meter counting mechanism comprises a platform frame, a guide roller set and a sensor are arranged on the platform frame, the cable drives the guide roller set to rotate, and the sensor detects the number of rotation times and transmits pulse signals to a counter. According to the utility model, the technical problems of low working efficiency, high device cost and large occupied area in the existing cable branching process can be solved.

Description

Technical Field

[0001] The utility model relates to the technical field of cable production devices, in particular to a simple wire splitting device for measuring and winding cables. Background Art

[0002] At present, when growing fruits and vegetables in greenhouses, a large number of steel wires, iron wires and other cables are often used for bundling and fastening during the construction of planting racks and planting troughs and the hanging of fruits and vegetables. In order to facilitate storage and transportation, steel wires are packaged into coils during production, and each roll of finished steel wire cable is hundreds of meters long. However, when wiring on site, it is necessary to first unwind the packaged coils, and then use a tape measure or a measuring tape to temporarily measure and cut the required length of cable. Due to the limited length of the tape measure or measuring tape, and the on-site measurement and cutting, the operation is cumbersome, the work efficiency is low, and it is prone to errors and low accuracy. The existing measuring devices for measuring cable length are relatively complex in structure, high in production cost, and occupy a large area. Utility Model Content

[0003] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a simple cable splitting device for measuring and winding cables, which can effectively solve the technical problems of low work efficiency, high device cost and large floor space in the existing cable splitting and winding process.

[0004] In order to achieve the above technical objectives, the present invention adopts the following technical solutions:

[0005] A technical solution of the present invention provides a simple cable splitting device for measuring and winding cables, comprising a main frame on which are mounted a pay-off mechanism, a straightening mechanism, a metering mechanism, and a winding mechanism connected in sequence via cables, wherein the winding mechanism is connected to a driving mechanism;

[0006] The winding mechanism includes a rotating shaft, a rotating plate and a plurality of winding rods connected in sequence. The bottom of the rotating shaft is rotatably connected to the main frame, and the top of the rotating shaft is fixedly connected to the rotating plate. The winding rods are distributed on the rotating plate along the radial circumferential direction of the rotating shaft. The bottom of the winding rods is fixedly connected to the rotating plate. The middle part of the rotating shaft is sleeved with a bevel gear 1, which is fixedly connected to the rotating shaft and rotates synchronously.

[0007] The driving mechanism includes a driving motor, a motor shaft of the driving motor is fixedly sleeved with a second bevel gear, and the second bevel gear is meshedly connected with the first bevel gear;

[0008] The meter counting mechanism includes a platform frame, a guide roller group, a sensor and a counter. The platform frame is fixed on the main frame. The guide roller group and the sensor are arranged on the upper surface of the platform frame. The cable passes through the guide roller group and drives the guide roller group to rotate. The sensor detects the number of rotations of the guide roller group and transmits the signal to the counter.

[0009] During operation, the drive motor, through the meshing transmission of bevel gear 2 and bevel gear 1, drives the winding mechanism to rotate and pull the cable to be wound onto the winding rod. The payout mechanism unwinds the cable to the straightening mechanism for straightening. The straightened cable passes through the metering mechanism, where the cable's travel length is sensed and measured. A sensor within the metering mechanism detects the number of rotations of the guide roller group and feeds back an electromagnetic pulse signal to a counter. The counter compares the preset count value with the input signal. When the preset value is reached, it outputs a control signal. The counter is electrically connected to the drive mechanism, which can control the drive mechanism to stop pulling the cable, completing the metering function. The counter's display shows the current count value in real time.

[0010] In some possible embodiments, the pay-off mechanism includes a support rod, a rotating base, and a limiting rod. The support rod is fixedly connected to the main frame, the rotating base is fixedly connected to the support rod, and the limiting rods are distributed on the rotating base in a circumferential direction around the axis of the rotating base. The bottom of the limiting rod is fixedly connected to the rotating base, and the unmetered cable is sleeved on the outside of the support rod. Under the pulling drive action of the drive motor, the unmetered cable sleeved on the outside of the limiting rod rotates about the axis of the support rod to release the cable.

[0011] In some possible embodiments, the straightening mechanism includes a primary straightening mechanism comprising a horizontal fixing plate and a plurality of horizontal rollers. The horizontal fixing plate is horizontally fixedly connected to the main frame. The horizontal rollers are sequentially arranged and fixed to the horizontal fixing plate along the cable pulling direction. The horizontal rollers are alternately arranged on the left and right sides of the cable to form a cable transmission space, and the horizontal rollers abut against the cable. The horizontal rollers are used to straighten the cable horizontally during the cable pulling process, thereby improving the accuracy of length measurement by the meter counting mechanism.

[0012] In some possible embodiments, the straightening mechanism further includes a secondary straightening mechanism comprising a vertical fixing plate and a plurality of vertical rollers. The vertical fixing plate is vertically fixedly connected to the main frame. The vertical rollers are sequentially arranged and fixed to the vertical fixing plate along the cable pulling direction. The vertical rollers are alternately arranged on the upper and lower sides of the cable to form a cable transmission space and abut against the cable. The vertical rollers are used to vertically straighten the cable during the cable pulling process, thereby improving the length measurement accuracy of the meter counting mechanism.

[0013] In some possible embodiments, the external cover of the driving mechanism is provided with a motor housing, which is fixedly connected to the main frame. The meshing portion of the bevel gear 2 and the bevel gear 1 is provided inside the motor housing, which plays a protective role to avoid accidental injury to the operator. At the same time, it is dustproof and waterproof, and protects the stability of the meshing transmission between the bevel gear 2 and the bevel gear 1.

[0014] In some possible embodiments, a protective cover is provided on the exterior of the main frame, a counter is provided on the protective cover, and the pay-out mechanism, straightening mechanism, meter-counting mechanism, reeling mechanism, and driving mechanism are all provided inside the protective cover. A protective net is provided around the exterior of the pay-out mechanism and reeling mechanism, the protective net being fixedly connected to the top of the protective cover. An operating door is provided on the protective net, and the operating door is rotatably connected to the protective net. The protective cover and protective net serve as operational protection, improving safety during operation of the cable splitting device and preventing operator injury. They also protect the stability of the cable pulling and meter-counting processes. After measurement is completed, the operator bundles and removes the measured and reeled cable bundle through the operating door.

[0015] The utility model has the following beneficial effects:

[0016] The simple wire dividing device provided by the utility model for measuring and winding cables is simple and convenient to operate, occupies a small area, and has low production cost. When in use, the finished cable coil can be accurately measured, divided and wound according to the required length. The length can be cut accurately, the work efficiency is high, and it is convenient to directly take it as needed at the installation site. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the simple wire distribution device for measuring and winding cables in the utility model without the protective cover;

[0019] Figure 2 This is a schematic diagram of the structure of a simple line splitting device including a partial protective cover in the utility model;

[0020] Figure 3 This is a schematic diagram of the connection structure between the winding mechanism and the driving mechanism in the utility model;

[0021] Figure 4 This is a front view of the simple line splitting device without a protective cover in the utility model;

[0022] Figure 5 The utility model is a structural schematic diagram of a simple line dividing device including a protective cover and a protective net.

[0023] Label explanation: 100, cable; 1, main frame; 2, pay-off mechanism; 21, support rod; 22, rotating seat; 23, limiting rod; 3, straightening mechanism; 31, first-stage straightening mechanism; 311, horizontal fixed plate; 312, horizontal roller; 32, second-stage straightening mechanism; 321, vertical fixed plate; 322, vertical roller; 4, metering mechanism; 41, platform frame; 42, guide roller set; 43, sensor; 44, counter; 5, winding mechanism; 51, rotating shaft; 52, rotating plate; 53, winding rod; 54, bevel gear one; 6, driving mechanism; 61, driving motor; 62, motor shaft; 63, bevel gear two; 64, motor housing; 7, protective cover; 8, protective net; 9, operation door. DETAILED DESCRIPTION

[0024] The other advantages and effects of the present application can be easily understood by those skilled in the art from the content disclosed in the present specification. Although the present application will be described in combination with the preferred embodiments, this does not mean that the features of the present application are limited to the embodiments.

[0025] In the description of the present embodiment, it should be noted that the terms "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "front", "back", and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the product of the present application is used, and are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to have a particular orientation, are constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0026] In the description of the present embodiment, it should also be noted that, unless otherwise explicitly specified and limited, the terms "arranged", "mounted", "connected", and "linked" should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, or can be connected inside two elements. Those skilled in the art can understand the specific meaning of the above terms in the present embodiment according to the specific circumstances.

[0027] To make the purpose, technical scheme and advantages of the present application clearer, the embodiments of the present application will be further described in detail below with reference to the drawings.

[0028] Reference Figure 1 and Figure 2In one embodiment of the utility model, a simple cable distribution device for measuring and winding cables is provided, including a main frame 1, on which are installed a pay-off mechanism 2, a straightening mechanism 3, a metering mechanism 4 and a winding mechanism 5 connected in sequence through a cable 100, and the winding mechanism 5 is also connected to a driving mechanism 6.

[0029] Specifically, refer to Figure 2 and Figure 3 In this embodiment, the winding mechanism 5 comprises a rotating shaft 51, a rotating plate 52, and a plurality of winding rods 53, which are sequentially connected. The bottom of the rotating shaft 51 is rotatably connected to the main frame 1, and the top of the rotating shaft 51 is fixedly connected to the rotating plate 52. The winding rods 53 are distributed on the rotating plate 52 along the radial and circumferential directions of the rotating shaft 51, and the bottoms of the winding rods 53 are fixedly connected to the rotating plate 52. A bevel gear 1 54 is sleeved in the middle of the rotating shaft 51, which is fixedly connected to the rotating shaft 51 and rotates synchronously.

[0030] refer to Figure 2 and Figure 3 In this embodiment, the driving mechanism 6 includes a driving motor 61. A second bevel gear 63 is fixedly sleeved on the motor shaft 62 of the driving motor 61. The second bevel gear 63 is meshed with the first bevel gear 54. Figure 1 The outer cover of the driving mechanism 6 is provided with a motor housing 64, which is fixedly connected to the main frame 1. The meshing part of the bevel gear 2 63 and the bevel gear 1 54 is arranged in the motor housing 64, which plays a protective role to avoid accidental injury to the operator. At the same time, it is dustproof and waterproof, and protects the stability of the meshing transmission between the bevel gear 2 63 and the bevel gear 1 54.

[0031] refer to Figure 1 and Figure 2 In this embodiment, the meter counting mechanism 4 includes a platform frame 41, a guide roller assembly 42, a sensor 43, and a counter 44. The platform frame 41 is fixed to the main frame 1, and the guide roller assembly 42 and the sensor 43 are arranged on the upper surface of the platform frame 41. The cable 100 passes through the guide roller assembly 42 and drives the guide roller assembly 42 to rotate. The sensor 43 detects the number of rotations of the guide roller assembly 42 and transmits a pulse signal to the counter 44.

[0032] refer to Figure 1 In this embodiment, the wire-releasing mechanism 2 includes a support rod 21, a rotating seat 22 and a limiting rod 23. The support rod 21 is fixedly connected to the main frame 1, the rotating seat 22 is fixedly connected to the support rod 21, and the limiting rod 23 is distributed on the rotating seat 22 in the circumferential direction around the axis of the rotating seat 22. The bottom of the limiting rod 23 is fixedly connected to the rotating seat 22, and the unmetered cable 100 is sleeved on the outside of the support rod 21.

[0033] refer to Figure 1 and Figure 4In the embodiment, the straightening mechanism 3 comprises a first straightening mechanism 31 and a second straightening mechanism 32. The first straightening mechanism 31 comprises a horizontal fixed plate 311 and a plurality of horizontal rollers 312, the horizontal fixed plate 311 is horizontally fixedly connected to the main frame 1, the horizontal rollers 312 are sequentially arranged and fixed on the horizontal fixed plate 311 along the pulling direction of the cable 100, and the horizontal rollers 312 are alternately distributed on the left and right sides of the cable 100 and abut against the cable 100. The horizontal rollers 312 are used for straightening the cable 100 in the horizontal direction during the pulling of the cable 100, so as to improve the accuracy of the length measurement of the metering mechanism 4. The second straightening mechanism 32 comprises a vertical fixed plate 321 and a plurality of vertical rollers 322, the vertical fixed plate 321 is vertically fixedly connected to the main frame 1, the vertical rollers 322 are sequentially arranged and fixed on the vertical fixed plate 321 along the pulling direction of the cable 100, and the vertical rollers 322 are alternately distributed on the upper and lower sides of the cable 100 and abut against the cable 100. The vertical rollers 322 are used for straightening the cable 100 in the vertical direction during the pulling of the cable 100, so as to improve the accuracy of the length measurement of the metering mechanism 4.

[0034] With reference to Figure 2 And Figure 5 In another embodiment of the utility model, the outside of main frame 1 can also be provided with protective cover 7, counter 44 is located on protective cover 7, pay-off mechanism 2, straightening mechanism 3, metering mechanism 4, winding mechanism 5 and drive mechanism 6 are all located inside protective cover 7. The outside of pay-off mechanism 2 and winding mechanism 5 is surrounded by protective net 8, protective net 8 is fixedly connected to the top of protective cover 7, operating door 9 is formed in protective net 8, and operating door 9 is rotatably connected with protective net 8. The protective cover 7 and the protective net 8 are arranged to play an operation protection role, improve the safety during the operation of the cable dividing device, avoid the injury of the operator, and protect the stability of the cable pulling and metering measurement process. After metering, the operator takes out the metered and wound cable bundle through operating door 9.

[0035] The simple cable dividing device for metering and winding cable provided by the utility model plays the following roles during work:

[0036] The driving motor 61 is engaged with the bevel gear 1 54 through the bevel gear 2 63, thereby driving the winding mechanism 5 to rotate and pull the cable 100 to be wound on the winding rod 53. At the same time, under the pulling drive action of the driving motor 61, the unmeasured cable 100 sleeved on the outside of the limit rod rotates around the axis of the support rod 21 to spread the cable. The cable 100 is discharged to the straightening mechanism 3 for straightening. The straightened cable 100 passes through the metering mechanism 4 to sense and measure the cable travel length. The sensor 43 in the metering mechanism 4 senses and detects the number of rotations of the guide roller group 42 and feeds back an electromagnetic pulse signal to the counter 44. The counter 44 compares the preset count value with the input signal. When the preset value is reached, the control signal is output. The counter 44 is electrically connected to the driving mechanism 6, and can control the driving mechanism 6 to stop pulling the cable to complete the metering function. The display screen of the counter displays the current count value in real time.

[0037] Although the preferred embodiments of the present invention have been disclosed above, they are not intended to limit the present invention. Any person skilled in the art may make possible changes and modifications to the technical solutions of the present invention by using the methods and technical contents disclosed above without departing from the spirit and scope of the present invention. Therefore, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solutions of the present invention shall fall within the scope of protection of the technical solutions of the present invention.

Claims

1. A simple cable splitting device for measuring and winding cables, characterized in that: The main frame (1) is provided with a pay-off mechanism (2), a straightening mechanism (3), a metering mechanism (4), and a reeling mechanism (5) which are sequentially connected via a cable (100), and the reeling mechanism (5) is connected to a driving mechanism (6); The winding mechanism (5) comprises a rotating shaft (51), a rotating plate (52) and a plurality of winding rods (53) connected in sequence, wherein the bottom of the rotating shaft (51) is rotatably connected to the main frame (1), and the top of the rotating shaft (51) is fixedly connected to the rotating plate (52). The winding rods (53) are distributed on the rotating plate (52) along the radial circumferential direction of the rotating shaft (51), and the bottom of the winding rods (53) is fixedly connected to the rotating plate (52). A bevel gear (54) is sleeved on the middle part of the rotating shaft (51), and the bevel gear (54) is fixedly connected to the rotating shaft (51) and rotates synchronously. The driving mechanism (6) includes a driving motor (61), a motor shaft (62) of the driving motor (61) is fixedly sleeved with a second bevel gear (63), and the second bevel gear (63) is meshingly connected with the first bevel gear (54); The meter counting mechanism (4) comprises a platform frame (41), a guide roller group (42), a sensor (43) and a counter (44); the platform frame (41) is fixed on the main frame (1); the guide roller group (42) and the sensor (43) are arranged on the upper surface of the platform frame (41); the cable (100) passes through the guide roller group (42) and drives the guide roller group (42) to rotate; the sensor (43) detects the number of rotations of the guide roller group (42) and transmits a signal to the counter (44).

2. The simple wire splitting device for measuring and winding cables according to claim 1, characterized in that: The wire-releasing mechanism (2) comprises a support rod (21), a rotating seat (22) and a limiting rod (23); the support rod (21) is fixedly connected to the main frame (1); the rotating seat (22) is fixedly connected to the support rod (21); the limiting rod (23) is distributed on the rotating seat (22) in a circumferential direction around the axis of the rotating seat (22); the bottom of the limiting rod (23) is fixedly connected to the rotating seat (22); and the unmetered cable (100) is sleeved on the outside of the support rod (21).

3. The simple wire splitting device for measuring and winding cables according to claim 1, characterized in that: The straightening mechanism (3) includes a first-level straightening mechanism (31), and the first-level straightening mechanism (31) includes a horizontal fixing plate (311) and a plurality of horizontal rollers (312). The horizontal fixing plate (311) is fixedly connected to the main frame (1) horizontally. The horizontal rollers (312) are arranged in sequence along the pulling direction of the cable (100) and fixed on the horizontal fixing plate (311). The horizontal rollers (312) are alternately distributed on the left and right sides of the cable (100) and abut against the cable (100).

4. The simple wire splitting device for measuring and winding cables according to claim 3, characterized in that: The straightening mechanism (3) further includes a secondary straightening mechanism (32), the secondary straightening mechanism (32) including a vertical fixing plate (321) and a plurality of vertical rollers (322), the vertical fixing plate (321) being vertically fixedly connected to the main frame (1), the vertical rollers (322) being arranged in sequence along the pulling direction of the cable (100) and fixed on the vertical fixing plate (321), the vertical rollers (322) being alternately distributed on the upper and lower sides of the cable (100) and being in contact with the cable (100).

5. The simple wire splitting device for measuring and winding cables according to claim 1, characterized in that: The outer cover of the driving mechanism (6) is provided with a motor housing (64), the motor housing (64) is fixedly connected to the main frame (1), and the meshing portion of the bevel gear 2 (63) and the bevel gear 1 (54) is provided in the motor housing (64).

6. The simple wire splitting device for measuring and winding cables according to claim 1, characterized in that: A protective cover (7) is provided on the outside of the main frame (1), a counter (44) is provided on the protective cover (7), a wire-releasing mechanism (2), a straightening mechanism (3), a meter-counting mechanism (4), a winding mechanism (5) and a driving mechanism (6) are all provided inside the protective cover (7), a protective net (8) is provided on the outside of the wire-releasing mechanism (2) and the winding mechanism (5), the protective net (8) is fixedly connected to the top of the protective cover (7), an operating door (9) is provided on the protective net (8), and the operating door (9) is rotatably connected to the protective net (8).

Images