Winding mechanism for electric power engineering design

By designing an automated winding mechanism, the problems of low efficiency and poor consistency in traditional winding operations are solved, efficient and precise cable winding is achieved, and production costs are reduced.

CN223422103UActive Publication Date: 2025-10-10NANYANG FEILONG ELECTRIC POWER DESIGN CO LTD
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Patent Information

Application Number
CN202423086386.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-10
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Traditional winding operations rely on manual operation, resulting in low production efficiency and difficulty in ensuring product consistency and quality stability.

Method used

A winding mechanism for electric power engineering design is designed, which adopts automated and intelligent equipment, including components such as mounting plate, fixed frame, rotating roller, pulley and motor, to achieve automation and precise control of winding.

Benefits of technology

It improves winding efficiency, ensures accurate cable shape and consistent specifications, reduces scrap rate and production costs, and meets the needs of modern large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric power engineering, and discloses a winding mechanism for electric power engineering design, which comprises a mounting plate, one side of the upper surface of the mounting plate is fixedly connected with a first fixing frame, and two sides of the upper surface of the first fixing frame are fixedly connected with connecting seats. The upper surface of the connecting base is fixedly connected with a rotating roller fixing base, and the upper surface of the rotating roller fixing base is fixedly connected with a rotating roller fixing ring. By arranging automatic and intelligent winding equipment, winding operation can be rapidly and accurately carried out, and the production efficiency of cables is greatly improved; the requirement of a modernized large-scale production environment is met, the precise winding machine can ensure that wound cables are accurate in shape and consistent in specification, errors caused by manual operation are avoided, therefore, the electrical performance and mechanical performance of the cables are ensured, manual intervention is reduced through automatic and intelligent operation, the rejection rate in the production process is reduced, and the production efficiency is improved. And the material cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric power engineering, in particular to a winding mechanism for electric power engineering design. Background Art

[0002] In the cable production and processing industry, traditional winding operations mostly rely on manual labor, which not only limits production efficiency but also makes it difficult to ensure product consistency and quality stability. With the rapid development of modern industrial technology, the cable manufacturing industry plays a vital role in various fields such as power, communications, and construction, and the demand for cable winding machines is increasing. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a winding mechanism for electric power engineering design.

[0004] The utility model is implemented by the following technical solution: a winding mechanism for electric power engineering design, comprising a mounting plate, one side of the upper surface of the mounting plate is fixedly connected to a first fixed frame, both sides of the upper surface of the first fixed frame are fixedly connected to a connecting seat, the upper surface of the connecting seat is fixedly connected to a rotating roller fixing seat, the upper surface of the rotating roller fixing seat is fixedly connected to a rotating roller fixing ring, and the inner walls of the rotating roller fixing seat and the rotating roller fixing ring are fixedly connected to a clamping ring.

[0005] Through the above technical solution, this structural design makes the installation and positioning of each component more accurate, provides a guarantee for the stability of the entire winding mechanism, and facilitates the assembly of subsequent components and the maintenance of the entire winding mechanism through the orderly connection of multiple components.

[0006] As a further improvement of the above solution, triangular support frames are fixedly connected to both sides of the connecting seat, and the triangular support frames are connected to the first fixed frame.

[0007] Through the above technical solution, the presence of the triangular support frame improves the mechanical strength of the entire structure, reduces the structural shaking that may be caused by factors such as the rotation of components such as rotating rollers and winding tension during the winding process, and ensures that the winding work can be carried out smoothly.

[0008] As a further improvement of the above solution, the inner wall of the rotating roller fixing seat is rotatably connected to a rotating roller, and the outer surface of the rotating roller is sleeved with a winding roller.

[0009] The above technical solution facilitates the winding operation, and the replaceability of the winding roller enables quick replacement when winding wires of different specifications or when the winding roller is damaged, thereby improving the versatility and maintainability of the winding mechanism.

[0010] As a further improvement of the above solution, a first pulley is fixedly connected to one side of the rotating roller, a transmission belt is sleeved on the inner wall of the first pulley, and a second pulley is sleeved on the other end of the transmission belt.

[0011] Through the above technical solution, this transmission method has a simple structure and is easy to realize power transmission. At the same time, by adjusting the size of the pulley, the speed of the rotating roller can be flexibly controlled to adapt to different winding speed requirements.

[0012] As a further improvement of the above solution, a motor is fixedly connected to one side of the inner wall of the first fixed frame, and the motor is connected to the second pulley.

[0013] Through the above technical solution, the motor provides a stable power source, so that the winding work can be carried out automatically, the winding efficiency is improved, the workload of manual operation is reduced, and the speed of the motor can be adjusted by controllers and other equipment to meet different winding requirements.

[0014] As a further improvement to the above solution, a second fixed frame is fixedly connected to the other side of the upper surface of the mounting plate, and moving wheels are fixedly connected to the four corners of the outer surface of the mounting plate.

[0015] Through the above technical solution, the presence of the moving wheels facilitates the transportation and position adjustment of the winding mechanism without the need for large-scale transportation equipment. The second fixed frame provides additional support points for other components, which helps to improve the structural stability of the entire winding mechanism.

[0016] As a further improvement of the above solution, a connecting plate is fixedly connected to the upper surface of the second fixed frame, and a plurality of guide rods are fixedly connected to the upper surface of the connecting plate.

[0017] Through the above technical solution, the guide rod helps to improve the quality and accuracy of winding, making the winding more neat and orderly, reducing the risk of failure caused by chaotic winding of wires, and also improving the aesthetics of the winding.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] The utility model can quickly and accurately perform winding operations by setting up automated and intelligent winding equipment, greatly improving the production efficiency of cables and meeting the needs of modern large-scale production environments. The precise winding machine can ensure that the wound cable has accurate shape and consistent specifications, avoiding errors caused by manual operation, thereby ensuring the electrical and mechanical properties of the cable. The automated and intelligent operation reduces manual intervention, reduces the scrap rate in the production process, saves material costs, and efficient production can also shorten the production cycle and further reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a side view of the structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the first fixed frame structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the connecting seat of the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the winding roller of the utility model.

[0025] Description of main symbols:

[0026] 1. Mounting plate; 2. First fixed frame; 3. Connecting seat; 4. Rotating roller fixing seat; 5. Rotating roller fixing ring; 6. Clamping ring; 7. Triangular support frame; 8. Rotating roller; 9. Winding roller; 10. First pulley; 11. Drive belt; 12. Second pulley; 13. Motor; 14. Second fixed frame; 15. Connecting plate; 16. Guide rod; 17. Moving wheel. DETAILED DESCRIPTION

[0027] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments. Example

[0028] Please combine Figure 1-5 , a winding mechanism for electric power engineering design in this embodiment includes a mounting plate 1, one side of the upper surface of the mounting plate 1 is fixedly connected to a first fixed frame 2, both sides of the upper surface of the first fixed frame 2 are fixedly connected to a connecting seat 3, the upper surface of the connecting seat 3 is fixedly connected to a rotating roller fixing seat 4, the upper surface of the rotating roller fixing seat 4 is fixedly connected to a rotating roller fixing ring 5, the inner walls of the rotating roller fixing seat 4 and the rotating roller fixing ring 5 are fixedly connected to a clamping ring 6, the mounting plate 1 serves as the basic component of the entire winding mechanism, providing an installation position for other components, the first fixed frame 2 is fixed on the mounting plate 1, the connecting seat 3 thereon is used to support the rotating roller fixing seat 4 and the rotating roller fixing ring 5, the clamping ring 6 on the inner wall of the rotating roller fixing seat 4 and the rotating roller fixing ring 5 can position and fix components such as the rotating roller, thereby constructing the basic frame structure of the winding mechanism, laying the foundation for the subsequent installation of winding-related components.

[0029] Triangular support frames 7 are fixedly connected to both sides of the connecting seat 3, and the triangular support frames 7 are connected to the first fixed frame 2. The triangular support frames 7 on both sides of the connecting seat 3 are connected to the first fixed frame 2. The triangular support frames have good stability. They can disperse the force exerted on the connecting seat 3 to the first fixed frame 2, thereby enhancing the supporting capacity of the connecting seat 3, and thereby improving the stability of the rotating roller fixing seat 4 and its related components.

[0030] The inner wall of the rotating roller fixing seat 4 is rotatably connected to the rotating roller 8, and the outer surface of the rotating roller 8 is sleeved with the winding roller 9. The rotating roller 8 is rotatably connected to the inner wall of the rotating roller fixing seat 4, and the winding roller 9 is sleeved on the outer surface of the rotating roller 8. When the rotating roller 8 rotates, the winding roller 9 will rotate accordingly, thereby realizing the winding of the wire on the winding roller 9. This sleeve connection method enables the winding roller 9 to easily move synchronously with the rotating roller 8 and facilitates the installation and replacement of the winding roller 9.

[0031] A first pulley 10 is fixedly connected to one side of the rotating roller 8, and a transmission belt 11 is sleeved on the inner wall of the first pulley 10. A second pulley 12 is sleeved on the other end of the transmission belt 11. The first pulley 10 on one side of the rotating roller 8 is connected to the second pulley 12 through the transmission belt 11. When a power source such as a motor drives the second pulley 12 to rotate, the first pulley 10 will rotate accordingly through the transmission of the transmission belt 11, thereby driving the rotating roller 8 to rotate.

[0032] A motor 13 is fixedly connected to one side of the inner wall of the first fixed frame 2, and the motor 13 is connected to the second pulley 12. The motor 13 is fixed to one side of the inner wall of the first fixed frame 2 and is connected to the second pulley 12. The motor serves as a power source. When the motor is started, the output shaft of the motor drives the second pulley 12 to rotate, and then transmits power to the rotating roller 8 through the transmission belt 11 and the first pulley 10, thereby driving the winding roller 9 to perform winding work.

[0033] A second fixed frame 14 is fixedly connected to the other side of the upper surface of the mounting plate 1, and movable wheels 17 are fixedly connected to the four corners of the outer surface of the mounting plate 1. The second fixed frame 14 fixedly connected to the other side of the upper surface of the mounting plate 1 is used to support other components. The movable wheels 17 at the four corners of the outer surface of the mounting plate 1 make the entire winding mechanism easy to move, and winding work can be performed at different work locations as needed, thereby improving the maneuverability of the winding mechanism.

[0034] A connecting plate 15 is fixedly connected to the upper surface of the second fixed frame 14, and a plurality of guide rods 16 are fixedly connected to the upper surface of the connecting plate 15. The connecting plate 15 on the upper surface of the second fixed frame 14 is fixedly connected to the plurality of guide rods 16. During the winding process, the guide rods 16 can guide the wires to ensure that the wires are wound along a predetermined path, thereby avoiding deviation or tangled chaos of the wires during the winding process.

[0035] The implementation principle of a winding mechanism for power engineering design in the embodiment of the present application is as follows: the mounting plate 1 is the basic platform of the entire winding mechanism, providing an installation position for other components. The first fixed frame 2 is fixed on the mounting plate 1, which provides support for the connecting seat 3. The triangular support frames 7 on both sides of the connecting seat 3 are connected to the first fixed frame 2. This structure enhances the stability of the connecting seat 3, thereby ensuring the stability of the rotating roller fixing seat 4 and related components. The second fixed frame 14 is also fixed on the mounting plate 1, and works together with the first fixed frame 2 to support the entire winding mechanism. The moving wheels 17 at the four corners of the mounting plate 1 facilitate the movement of the entire device, so that the winding mechanism can be flexibly used in different work locations. The rotating roller fixing seat 4 and the rotating roller fixing ring 5 are fixed to the first fixed frame 2 through the connecting seat 3. The clamping ring 6 on their inner wall is used to position and fix the rotating roller 8, so that the rotating roller 8 can rotate stably in the rotating roller fixing seat 4. This installation method ensures the rotating roller 8. The position accuracy during the winding process, the motor 13 is fixed on one side of the inner wall of the first fixed frame 2, serving as the power source of the entire winding mechanism. When the motor 13 is started, the output shaft of the motor drives the second pulley 12 to rotate, and the second pulley 12 is connected to the first pulley 10 on the side of the rotating roller 8 through the transmission belt 11. When the second pulley 12 rotates, the first pulley 10 will rotate synchronously through the transmission of the transmission belt 11, thereby driving the rotating roller 8 to rotate, and the winding roller 9 is sleeved on the outer surface of the rotating roller 8. When the rotating roller 8 rotates under the drive of the motor, the winding roller 9 will rotate synchronously with it to realize the winding function of the wire. The connecting plate 15 on the second fixed frame 14 is fixedly connected to several guide rods 16. During the winding process, the wire will be wound along the path determined by the guide rods 16, which helps to ensure the neatness of the wire winding and avoid the wire from being offset or winding disorderly during the winding process, thereby improving the quality of the winding.

[0036] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.

Claims

1. A winding mechanism for electric power engineering design, characterized in that: The invention comprises a mounting plate (1), wherein one side of the upper surface of the mounting plate (1) is fixedly connected to a first fixing frame (2), both sides of the upper surface of the first fixing frame (2) are fixedly connected to a connecting seat (3), the upper surface of the connecting seat (3) is fixedly connected to a rotating roller fixing seat (4), the upper surface of the rotating roller fixing seat (4) is fixedly connected to a rotating roller fixing ring (5), and the inner walls of the rotating roller fixing seat (4) and the rotating roller fixing ring (5) are fixedly connected to a clamping ring (6).

2. A winding mechanism for electric power engineering design according to claim 1, characterized in that: Triangular support frames (7) are fixedly connected to both sides of the connecting seat (3), and the triangular support frames (7) are connected to the first fixed frame (2).

3. The winding mechanism for electric power engineering design according to claim 1, characterized in that: The inner wall of the rotating roller fixing seat (4) is rotatably connected to a rotating roller (8), and the outer surface of the rotating roller (8) is sleeved with a winding roller (9).

4. A winding mechanism for electric power engineering design according to claim 3, characterized in that: One side of the rotating roller (8) is fixedly connected to a first pulley (10), an inner wall of the first pulley (10) is sleeved with a transmission belt (11), and the other end of the transmission belt (11) is sleeved with a second pulley (12).

5. The winding mechanism for electric power engineering design according to claim 1, characterized in that: A motor (13) is fixedly connected to one side of the inner wall of the first fixed frame (2), and the motor (13) is connected to the second pulley (12).

6. The winding mechanism for electric power engineering design according to claim 1, characterized in that: A second fixed frame (14) is fixedly connected to the other side of the upper surface of the mounting plate (1), and moving wheels (17) are fixedly connected to the four corners of the outer surface of the mounting plate (1).

7. A winding mechanism for electric power engineering design according to claim 6, characterized in that: A connecting plate (15) is fixedly connected to the upper surface of the second fixed frame (14), and a plurality of guide rods (16) are fixedly connected to the upper surface of the connecting plate (15).