Polyurethane composite material canning device
By introducing an adjustable bracket and hydraulic cylinder drive structure into the polyurethane composite material filling device, the problem of the device's applicability to single-specification barrels is solved, and adaptive filling of barrels of different specifications is achieved. The cleaning parts and collection frame design also improve the cleanliness of the device and the material recovery efficiency.
Patent Information
- Application Number
- CN202423001597.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing polyurethane composite material filling device cannot adjust the distance between the sealing tank and the conveyor belt, resulting in only filling barrels of a single specification, affecting the scope of application and practicality of the device.
A device including a bracket, a mixing tank, a sealing tank and an adjustment structure was designed. The bracket, the mixing tank and the sealing tank can be raised and lowered by driving a connecting frame with a hydraulic cylinder to meet the height requirements of barrels of different specifications. The device is equipped with a liquid level sensor and a stirring mechanism to ensure uniform mixing.
The filling device is adaptable to barrels of different specifications, which improves the flexibility and efficiency of production. At the same time, the design of the cleaning parts and the collection frame ensures the cleaning of the conveyor belt and the recovery of materials, which enhances the practicality of the device.
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Figure CN223422385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filling equipment, in particular to a polyurethane composite material canning device. Background Art
[0002] Polyurethane is a polymer containing carbamate groups in the main chain of the macromolecule. Depending on the different components of the polyurethane formula, many excellent properties can be formed after mixing multiple components. In the polyurethane preparation process, various polyurethane raw materials are generally added to a mixing tank for mixing, and after mixing, they are filled into a barrel through a filling device to realize the production and preparation of polyurethane composite materials.
[0003] A search revealed a patent with authorization announcement number CN207632494U, which discloses a polyurethane composite filling device equipped with a sealed tank whose volume matches the volume of an empty barrel. The device uses a fixed-volume filling method to avoid uneven filling levels or even overflow caused by inhomogeneity. However, in the actual production of polyurethane composite filling, due to varying market demands, the polyurethane composite often needs to be filled into barrels of varying capacities. However, these barrels have different heights, and the aforementioned device cannot be adjusted in height, resulting in a fixed spacing between the sealed tank and the conveyor belt. This means the device can only fill the polyurethane composite into barrels of a single specification, limiting its applicability and compromising its practicality. Utility Model Content
[0004] The utility model provides a polyurethane composite material filling device to solve the problem that the existing device cannot be adjusted in height, resulting in a fixed distance between the sealing tank and the conveyor belt, so that the device can only fill the polyurethane composite material into a barrel of a single specification.
[0005] In order to achieve the above-mentioned object, the utility model provides the following technical solution: a polyurethane composite material filling device, comprising a bracket, a conveying member arranged below the bracket, and a mixing tank and a sealing tank mounted on the bracket, wherein the bottom end of the mixing tank is connected to a discharge valve, and a feeding pipe is installed on the mixing tank, the bottom end of the discharge valve is connected to the top of the sealing tank, the bottom end of the sealing tank is installed with a discharge valve, and a liquid level sensor is installed inside the sealing tank, the bottom of the bracket is provided with four supporting columns for supporting it, and the bracket is also provided with an adjustment structure;
[0006] The adjustment structure includes a connecting frame fixed on both sides of the bracket, and a mounting frame installed between two support columns on the same side. A hydraulic cylinder is installed on both mounting frames, and the telescopic end of the hydraulic cylinder is fixedly connected to the bottom of the connecting frame. A telescopic auxiliary rod is also connected between the connecting frame and the mounting frame.
[0007] Preferably, the conveying member includes a conveying frame with a cavity inside, two conveying rollers are rotatably installed in the cavity, and a conveyor belt is connected between the two conveying rollers. A second motor is fixed to one side of the conveying frame to drive one of the conveying rollers to rotate.
[0008] Preferably, a collection frame and two support rods are installed at the inner bottom of the cavity, and cleaning parts are installed at the top of the two support rods. A collection chamber is provided inside the collection frame, and a discharge pipe connected to the collection chamber is installed at the bottom end of the conveying frame.
[0009] Preferably, a connecting plug is installed at the bottom end of the two cleaning pieces, a connecting groove for the connecting plug is opened at the top end of the two support rods, and a latch rod passing through the connecting plug is inserted on one side of the two support rods, and an inspection door is hinged on one side of the conveying frame.
[0010] Preferably, the mixing tank is further provided with a stirring mechanism, and the stirring mechanism includes a first motor fixed to the top of the mixing tank, and a shaft rotatably installed inside the mixing tank, and the shaft is provided with stirring rods equidistantly distributed along its axial direction.
[0011] Preferably, one side of the cleaning piece adjacent to the aggregate frame is beveled to form a scraping portion.
[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0013] (1) By adjusting the structural setting, the bracket, the mixing tank and the sealing tank can be lifted and lowered as a whole, so that the spacing between the sealing tank and the conveyor belt can be adjusted, thereby enabling the filling device to adapt to barrels of different specifications, so as to facilitate the filling of polyurethane composite materials into barrels of different specifications to meet different production needs, thereby improving the practicality of the filling device and facilitating the efficient filling of polyurethane composite materials;
[0014] (2) By setting the support rod, cleaning piece, collection frame and discharge pipe, it is possible to scrape the material dripping on the conveyor belt, so that the material dripping on the conveyor belt falls into the collection chamber in the collection frame and is finally discharged through the discharge pipe, thereby not only cleaning the conveyor belt and preventing scaling on the conveyor belt, but also recycling the material, thereby improving the practicality of the device;
[0015] In addition, the arrangement of the connecting plug, the connecting groove, the latch rod and the inspection door can realize the rapid disassembly and assembly of the cleaning parts, and can facilitate the replacement of the cleaning parts, thereby ensuring the normal use of the cleaning parts and facilitating the effective cleaning of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 It is a structural diagram of the utility model;
[0018] Figure 2 It is a cross-sectional view of the utility model;
[0019] Figure 3 for Figure 1 Side view of;
[0020] Figure 4 for Figure 2 A magnified view of point A in the figure;
[0021] In the figure: 1. bracket; 2. conveying frame; 3. mixing tank; 4. feeding pipe; 5. stirring mechanism; 51. first motor; 52. shaft; 53. stirring rod; 6. sealing tank; 7. unloading valve; 8. discharge valve; 9. inspection door; 10. second motor; 11. connecting frame; 12. mounting frame; 13. hydraulic cylinder; 14. liquid level sensor; 15. conveying roller; 16. conveyor belt; 17. latch rod; 18. connecting plug; 19. cleaning piece; 20. support rod; 21. discharge pipe; 22. aggregate frame; 23. support column. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] like Figures 1-3 As shown, a polyurethane composite material canning device includes a bracket 1, a conveying member arranged below the bracket 1, and a mixing tank 3 and a sealing tank 6 installed on the bracket 1. The bottom end of the mixing tank 3 is connected to a discharge valve 7, and the mixing tank 3 is installed with a feed pipe 4. The bottom end of the discharge valve 7 is connected to the top of the sealing tank 6. The bottom end of the sealing tank 6 is installed with a discharge valve 8, and the interior of the sealing tank 6 is installed with a liquid level sensor 14. The bottom of the bracket 1 is provided with four support columns 23 for supporting it, and the bracket 1 is also provided with an adjustment structure;
[0024] The adjustment structure includes a connecting frame 11 fixed on both sides of the bracket 1, and a mounting frame 12 installed between two support columns 23 on the same side. A hydraulic cylinder 13 is installed on both mounting frames 12, and the telescopic end of the hydraulic cylinder 13 is fixedly connected to the bottom of the connecting frame 11. A telescopic auxiliary rod is also connected between the connecting frame 11 and the mounting frame 12.
[0025] Specifically, regarding the above-mentioned conveying member, such as Figures 1-3 As shown, it includes a conveying frame 2 with a cavity inside, two conveying rollers 15 are rotatably installed in the cavity, and a conveyor belt 16 is connected between the two conveying rollers 15. A second motor 10 is fixed on one side of the conveying frame 2 to drive one of the conveying rollers 15 to rotate.
[0026] Through the above, when in use, the raw materials and ingredients of the polyurethane composite material can be added into the mixing tank 3 through the feeding pipe 4 for mixing to obtain the polyurethane composite material, and then the empty barrels are placed on the conveyor belt 16 in turn, and the conveying roller 15 is driven by the second motor 10 to rotate, so that the conveying roller 15 drives the conveyor belt 16 to rotate to transport the empty barrel until the empty barrel is transported to the bottom of the sealed tank 6. At this time, the second motor 10 stops running and opens the discharge valve 7 to discharge the composite material formed in the mixing tank 3 into the sealed tank 6. At this time, the liquid level sensor 14 monitors the liquid level of the composite material in the sealed tank 6 in real time, and when the amount of composite material in the sealed tank 6 reaches the volume of the empty barrel, the discharge valve 7 is closed and the discharge valve 8 is opened to load the composite material in the sealed tank 6 into the empty barrel, and then the filled barrel is transported out by the conveyor belt 16 to facilitate entering the next process, and this reciprocating process can realize the assembly line filling of the polyurethane composite material;
[0027] And during the filling process, when the volume of the barrel is large and its height is high, the hydraulic cylinder 13 on the mounting frame 12 can be used to drive the connecting frame 11 to rise, so that the connecting frame 11 drives the bracket 1 and the mixing tank 3 and the sealing tank 6 to rise as a whole. At this time, the distance between the discharge valve 8 and the barrel mouth of the barrel becomes larger until the height of the barrel is met, and then the polyurethane combination material is filled into the barrel through the discharge valve 8. Conversely, the hydraulic cylinder 13 is used to drive the connecting frame 11 to descend, so that the connecting frame 11 drives the bracket 1 and the mixing tank 3 and the sealing tank 6 to descend as a whole, so that the distance between the discharge valve 8 and the barrel mouth of the barrel becomes smaller to meet the needs of smaller barrels, thereby realizing that the filling device can adapt to barrels of different specifications, so as to facilitate the loading of polyurethane combination materials into barrels of different specifications to meet different production needs, thereby improving the practicality of the filling device and facilitating the efficient filling of polyurethane combination materials.
[0028] At the same time, in this embodiment, Figure 1 and Figure 2As shown, the mixing tank 3 is also provided with a stirring mechanism 5, and the stirring mechanism 5 includes a first motor 51 fixed to the top of the mixing tank 3, and a shaft 52 rotatably installed inside the mixing tank 3, and the shaft 52 is provided with stirring rods 53 distributed at equal intervals along its axial direction.
[0029] When the raw materials and ingredients of the polyurethane combination are added to the mixing tank 3 for mixing, the shaft 52 can be driven to rotate by the first motor 51, so that the shaft 52 drives the stirring rod 53 to rotate, so as to stir the raw materials and ingredients and make them fully mixed, thereby facilitating the rapid preparation of the polyurethane combination and facilitating the subsequent filling operation.
[0030] In addition, in one embodiment, Figures 2-4 As shown, a collection frame 22 and two support rods 20 are also installed at the inner bottom of the cavity, and a cleaning piece 19 is installed at the top of the two support rods 20. A collection chamber is provided inside the collection frame 22, and a discharge pipe 21 connected to the collection chamber is installed at the bottom end of the conveyor frame 2. The cleaning piece 19 is below the conveyor belt 16, and the top of the cleaning piece 19 is in contact with the conveyor belt 16. The cleaning piece 19 can be made of sponge or cotton cloth.
[0031] Furthermore, one side of the cleaning member 19 adjacent to the aggregate frame 22 is beveled to form a scraping portion.
[0032] Through the above, in the process of conveying the material barrel by the conveyor belt 16, the conveyor belt 16 rotates continuously. At this time, the cleaning part 19 in the conveying frame 2 contacts the conveyor belt 16, and under the rotation of the conveyor belt 16, the cleaning part 19 cleans the conveyor belt 16, and scrapes the material dripping on the conveyor belt 16 through the scraping part on one side thereof, so that the material dripping on the conveyor belt 16 falls into the collection chamber in the collection frame 22, and can finally be discharged through the discharge pipe 21, thereby not only cleaning the conveyor belt 16 and preventing scaling on the conveyor belt 16, but also recycling the material, thereby improving the practicality of the device.
[0033] At the same time, in this embodiment, Figure 2 and Figure 4 As shown, the bottom ends of the two cleaning pieces 19 are each installed with a connecting plug 18, the top ends of the two support rods 20 are each provided with a connecting groove for the connecting plug 18 to be inserted, and one side of the two support rods 20 is provided with a latch rod 17 that passes through the connecting plug 18, and an inspection door 9 is hinged on one side of the conveying frame 2.
[0034] When the cleaning member 19 needs to be replaced, the inspection door 9 can be opened, and the latch rod 17 can be pulled out from the support rod 20, and then the cleaning member 19 can be pulled so that the connecting plug 18 is moved out of the connecting groove at the top of the support rod 20, so as to take the cleaning member 19 out of the conveyor frame 2 and realize the disassembly of the cleaning member 19, and then the new cleaning member 19 can be inserted into the conveyor frame 2, and the connecting plug 18 can be inserted into the connecting groove, and then the latch rod 17 can be inserted into the support rod 20 to plug and fix the connecting plug 18 and the support rod 20, completing the installation of the cleaning member 19, and closing the inspection door 9 to complete the replacement of the cleaning member 19, thereby ensuring the normal use of the cleaning member 19 and facilitating the effective cleaning of the conveyor belt 16.
[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A polyurethane composite material filling device, comprising a bracket (1), a conveying member arranged below the bracket (1), and a mixing tank (3) and a sealing tank (6) mounted on the bracket (1), wherein the bottom end of the mixing tank (3) is connected to a discharge valve (7), and a feeding pipe (4) is mounted on the mixing tank (3), the bottom end of the discharge valve (7) is connected to the top of the sealing tank (6), the bottom end of the sealing tank (6) is mounted with a discharge valve (8), and a liquid level sensor (14) is mounted inside the sealing tank (6), characterized in that: The bottom of the bracket (1) is provided with four support columns (23) for supporting the bracket, and the bracket (1) is also provided with an adjustment structure; The adjustment structure comprises a connecting frame (11) fixed on both sides of the bracket (1), and a mounting frame (12) mounted between two support columns (23) on the same side. A hydraulic cylinder (13) is mounted on each of the two mounting frames (12), and the telescopic end of the hydraulic cylinder (13) is fixedly connected to the bottom of the connecting frame (11). A telescopic auxiliary rod is also connected between the connecting frame (11) and the mounting frame (12).
2. A polyurethane composite material canning device according to claim 1, characterized in that: The conveying member comprises a conveying frame (2) with a cavity inside, two conveying rollers (15) being rotatably mounted in the cavity, and a conveyor belt (16) being connected between the two conveying rollers (15), and a second motor (10) for driving one of the conveying rollers (15) to rotate being fixed on one side of the conveying frame (2).
3. A polyurethane composite material canning device according to claim 2, characterized in that: A material collection frame (22) and two support rods (20) are also installed at the inner bottom of the cavity, and cleaning parts (19) are installed at the top ends of the two support rods (20). A collection chamber is provided inside the material collection frame (22), and a discharge pipe (21) connected to the collection chamber is installed at the bottom end of the conveying frame (2).
4. A polyurethane composite material canning device according to claim 3, characterized in that: The bottom ends of the two cleaning members (19) are both provided with connecting plugs (18), the top ends of the two support rods (20) are both provided with connecting grooves for the connecting plugs (18) to be plugged in, and one side of the two support rods (20) is provided with a latch rod (17) that passes through the connecting plugs (18), and an inspection door (9) is hinged on one side of the conveying frame (2).
5. The polyurethane composite material canning device according to claim 1, characterized in that: The mixing tank (3) is further provided with a stirring mechanism (5), and the stirring mechanism (5) comprises a first motor (51) fixed at the top of the mixing tank (3), and a shaft (52) rotatably mounted inside the mixing tank (3), wherein stirring rods (53) are mounted on the shaft (52) and are distributed at equal intervals along its axial direction.
6. The polyurethane composite material canning device according to claim 3, characterized in that: One side of the cleaning piece (19) adjacent to the aggregate frame (22) is beveled to form a scraping portion.
Citation Information
Patent Citations
Polyurethane composition material filling device
CN207632494U