Maltose saccharifying tank

By designing a combined structure of a stirring rod and a scraper in the maltose saccharification tank, the problem of raw liquid stickiness is solved, production efficiency and quality are improved, and the safety and operational convenience of the equipment are enhanced.

CN223422661UActive Publication Date: 2025-10-10PANLONGQUAN (SHANXI) LIQUOR IND RES INST TECH CO LTD
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Patent Information

Application Number
CN202421404933.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-10-10
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

During the use of the existing maltose saccharification tank, the raw liquid easily sticks to the inner wall due to its high viscosity, resulting in incomplete saccharification reaction and reduced production efficiency and quality.

Method used

A maltose saccharification tank was designed. The surface of the stirring rod was fitted with a docking plate and a connecting plate. The combined structure of a limit block, a locking bolt and a scraper was used to ensure that the scraper was stably installed on the stirring rod. The stirring motor drove the scraper to scrape the mucus on the inner wall, and the control button was protected by a transparent PVC protective plate.

Benefits of technology

It effectively prevents the stock solution from sticking, improves the thoroughness of the saccharification reaction, optimizes production efficiency and quality, and at the same time improves the safety of the equipment and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of maltose production, and particularly relates to a maltose saccharifying tank which comprises a saccharifying tank body and a sealing cover, the top end of the saccharifying tank body is connected with the sealing cover, and a stirring motor is mounted at the top end of the sealing cover; a stirring rod is connected to the output end of the stirring motor, stirring blades are connected to the surface of the stirring rod, a butt joint plate is attached to the surface of the stirring rod, a connecting plate is connected to one side of the butt joint plate, a limiting block is connected to the inner side of the connecting plate, and a limiting groove is formed in the surface of the stirring rod; the butt joint plate and the connecting plate are in butt joint on the surface of the stirring rod, so that the scraping plate at one end of the connecting rod is assembled in the saccharifying tank body, then the connecting plate, the limiting block, the limiting groove and the locking bolt are matched with one another, and the scraping plate at one end of the connecting rod is stably installed; furthermore, the stock solution adhering to the inside of the saccharifying tank body is taken, so that the saccharifying effect of maltose is improved, and the saccharifying process is optimized.
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Description

Technical Field

[0001] The utility model belongs to the technical field of maltose production, and particularly relates to a maltose saccharification tank. Background Art

[0002] Maltose saccharification tanks are usually made of stainless steel, a material with good corrosion resistance and high-temperature pressure resistance, ensuring that the equipment can operate stably under long-term, high-temperature environments. The principle of the maltose saccharification tank is to add malt, water, and other alcoholic raw materials into the saccharification tank. Through the action of the agitator, the malt, water, and saccharifying agent are fully mixed to form a saccharification liquid. At the same time, the heat conduction plate heats the saccharification liquid to convert starch into soluble sugar. The saccharified liquid is filtered through a filter to remove solid substances such as malt to obtain a pure maltose solution. However, the maltose saccharification tank also has the following defects: during the use of the maltose saccharification tank, the added stock solution is stirred. Since the added stock solution has a certain viscosity, it is easy for the stock solution to stick to the inner wall of the saccharification tank during the saccharification process, which leads to incomplete saccharification reaction and reduces production efficiency and production quality. Utility Model Content

[0003] The purpose of the utility model is to provide a maltose saccharification tank, which aims to solve the problem in the prior art that when the above-mentioned equipment is in use, the added raw liquid is stirred during the use of the maltose saccharification tank. Since the added raw liquid has a certain viscosity, it is easy for the raw liquid to stick to the inner wall of the saccharification tank during the saccharification process, thereby resulting in incomplete saccharification reaction and reduced production efficiency and production quality.

[0004] To achieve the above object, the present invention provides the following technical solution: a maltose saccharification tank, comprising a saccharification tank body and a cover, wherein the top end of the saccharification tank body is connected to the cover, and the top end of the cover is equipped with a stirring motor;

[0005] The output end of the stirring motor is connected to a stirring rod, the surface of the stirring rod is connected to a stirring blade, the surface of the stirring rod is attached to a docking plate, one side of the docking plate is connected to a connecting plate, the inner side of the connecting plate is connected to a limiting block, a limiting groove is provided on the surface of the stirring rod, a locking bolt is connected through the surface of the docking plate, the outer wall of the docking plate is connected to a connecting rod, and the other end of the connecting rod is connected to a scraper.

[0006] In order to avoid loosening, as a preferred embodiment of the maltose saccharification tank of the present invention, the surface size of the limiting block is adapted to the inner wall size of the limiting groove, and the connecting plate is connected to the stirring rod via the limiting block.

[0007] In order to ensure fixed installation, as a preferred embodiment of the maltose saccharification tank of the present invention, the locking bolt passes through the docking plate and is threadedly connected to the connecting plate, and the connecting rod and the scraper are both made of stainless steel.

[0008] In order to pass through power, as a preferred maltose saccharification tank of the present invention, a feeding window is installed on the surface of the saccharification tank body, a control cabinet is provided at the bottom end of the feeding window, and a chimney is installed on the side surface of the saccharification tank body.

[0009] In order to improve safety, as a preferred embodiment of the maltose saccharification tank of the present invention, the side of the control cabinet is connected with a hinge, and one side of the hinge is rotatably connected with a protective plate, and the protective plate is made of transparent PVC material.

[0010] In order to facilitate fixation, as a preferred maltose saccharification tank of the present invention, one side of the protection plate is connected to a positioning plate, the inner side of the positioning plate is connected to a positioning buckle, and the positioning buckle and the opening on the surface of the control cabinet form a chimeric structure.

[0011] Compared with the prior art, the beneficial effects of the present invention are:

[0012] The utility model connects the docking plate and the connecting plate on the surface of the stirring rod, so that the scraper at one end of the connecting rod is assembled inside the saccharification tank body, and then the scraper at one end of the connecting rod is stably installed through the mutual cooperation between the connecting plate, the limit block, the limit groove and the locking bolt, and then the sticky raw liquid inside the saccharification tank body is hung up, thereby improving the maltose saccharification effect and optimizing the saccharification process. In addition, the protective plate is rotated along the hinge to rotate the positioning plate on one side of the protective plate, and then the positioning plate and the positioning buckle cooperate with each other to stably install the protective plate on the surface of the control cabinet, thereby facilitating the safety protection of the control buttons on the surface of the control cabinet and improving the safety of saccharification. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0015] Figure 2 This is a side structural diagram of the present utility model;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 4This is a schematic diagram of the exploded structure of the connecting plate of the present invention;

[0018] Figure 5 This is a schematic diagram of the limit block connection structure of the utility model.

[0019] In the figure: 1. Saccharification tank body; 2. Sealing cover; 3. Stirring motor; 4. Feeding window; 5. Control cabinet; 6. Chimney; 7. Stirring rod; 8. Stirring blade; 9. Docking plate; 10. Connecting plate; 11. Limit block; 12. Limit groove; 13. Locking bolt; 14. Connecting rod; 15. Scraper; 16. Hinge; 17. Protective plate; 18. Positioning plate; 19. Positioning buckle. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] See also Figures 1-5 The utility model provides the following technical solutions: a maltose saccharification tank, comprising a saccharification tank body 1 and a cover 2, the top of the saccharification tank body 1 is connected to the cover 2, and the top of the cover 2 is installed with a stirring motor 3;

[0022] The output end of the stirring motor 3 is connected to a stirring rod 7, the surface of the stirring rod 7 is connected to a stirring blade 8, the surface of the stirring rod 7 is attached to a docking plate 9, one side of the docking plate 9 is connected to a connecting plate 10, the inner side of the connecting plate 10 is connected to a limiting block 11, a limiting groove 12 is provided on the surface of the stirring rod 7, a locking bolt 13 is connected through the surface of the docking plate 9, the outer wall of the docking plate 9 is connected to a connecting rod 14, and the other end of the connecting rod 14 is connected to a scraper 15.

[0023] Preferably, the surface size of the limiting block 11 is adapted to the inner wall size of the limiting groove 12 , and the connecting plate 10 is connected to the stirring rod 7 via the limiting block 11 .

[0024] During specific use, by inserting the limiting block 11 into the limiting groove 12, loosening of the connecting plate 10 is avoided and the stirring efficiency is improved.

[0025] Preferably, the locking bolt 13 passes through the docking plate 9 and is threadedly connected to the connecting plate 10 , and the connecting rod 14 and the scraper 15 are both made of stainless steel.

[0026] During specific use, the scraper 15 rotates along with the stirring rod 7, so that the stock solution adhering to the inner wall of the saccharification tank 1 can be scraped off conveniently, thereby improving the stirring efficiency.

[0027] Preferably, a feeding window 4 is installed on the surface of the saccharification tank body 1 , a control cabinet 5 is provided at the bottom end of the feeding window 4 , and a chimney 6 is installed on the side surface of the saccharification tank body 1 .

[0028] During specific use, the control cabinet 5 is electrically connected to the stirring motor 3 to facilitate providing a power source.

[0029] Preferably, a hinge 16 is connected to the side of the control cabinet 5 , and a protection plate 17 is rotatably connected to one side of the hinge 16 , and the protection plate 17 is made of transparent PVC material.

[0030] During specific use, the protective plate 17 is used to protect the button device to avoid accidental contact.

[0031] Preferably, a positioning plate 18 is connected to one side of the protection plate 17 , a positioning buckle 19 is connected to the inner side of the positioning plate 18 , and the positioning buckle 19 and the opening on the surface of the control cabinet 5 form a chimeric structure.

[0032] During specific use, the positioning buckle 19 made of plastically deformable material is engaged with the opening reserved on the surface of the control cabinet 5, so that the protection plate 17 can be installed stably, thereby improving safety.

[0033] Working principle: By docking the docking plate 9 and the connecting plate 10 on the surface of the stirring rod 7, the scraper 15 at one end of the connecting rod 14 is assembled inside the saccharification tank body 1, so that the limit block 11 on the inner wall of the connecting plate 10 is engaged with the limit groove 12 on the surface of the stirring rod 7, and then the locking bolt 13 is passed through the docking plate 9 and the connecting plate 10, and the scraper 15 at one end of the connecting rod 14 is installed stably, thereby hanging up the sticky raw liquid inside the saccharification tank body 1, improving the maltose saccharification effect and optimizing the saccharification process. In addition, by rotating the protective plate 17 along the hinge 16, the positioning plate 18 on one side of the protective plate 17 is rotated, so that the positioning buckle 19 on the inner side of the positioning plate 18 is engaged with the opening on the surface of the control cabinet 5, and the protective plate 17 is stably installed on the surface of the control cabinet 5, thereby facilitating the safety protection of the control buttons on the surface of the control cabinet 5, thereby improving the safety of saccharification.

[0034] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A maltose saccharification tank, comprising a saccharification tank body (1) and a cover (2), characterized in that: The top of the saccharification tank (1) is connected to a cover (2), and the top of the cover (2) is equipped with a stirring motor (3); The output end of the stirring motor (3) is connected to a stirring rod (7), the surface of the stirring rod (7) is connected to a stirring blade (8), the surface of the stirring rod (7) is attached to a docking plate (9), one side of the docking plate (9) is connected to a connecting plate (10), the inner side of the connecting plate (10) is connected to a limiting block (11), a limiting groove (12) is provided on the surface of the stirring rod (7), a locking bolt (13) is passed through the surface of the docking plate (9), the outer side wall of the docking plate (9) is connected to a connecting rod (14), and the other end of the connecting rod (14) is connected to a scraper (15).

2. A maltose saccharification tank according to claim 1, characterized in that: The surface size of the limiting block (11) is adapted to the inner wall size of the limiting groove (12), and the connecting plate (10) is connected to the stirring rod (7) via the limiting block (11).

3. The maltose saccharification tank according to claim 1, characterized in that: The locking bolt (13) passes through the docking plate (9) and is threadedly connected to the connecting plate (10), and the connecting rod (14) and the scraper (15) are both made of stainless steel.

4. The maltose saccharification tank according to claim 1, characterized in that: A feeding window (4) is installed on the surface of the saccharification tank body (1), a control cabinet (5) is provided at the bottom end of the feeding window (4), and a chimney (6) is installed on the side surface of the saccharification tank body (1).

5. The maltose saccharification tank according to claim 4, characterized in that: A hinge (16) is connected to the side of the control cabinet (5), and a protective plate (17) is rotatably connected to one side of the hinge (16), and the protective plate (17) is made of transparent PVC material.

6. The maltose saccharification tank according to claim 5, characterized in that: One side of the protection plate (17) is connected to a positioning plate (18), the inner side of the positioning plate (18) is connected to a positioning buckle (19), and the positioning buckle (19) and the opening on the surface of the control cabinet (5) form a chimeric structure.