Heating wire cutting device

By designing a heating wire cutting device in which the rotating bracket and the cutting part of the heating wire overlap, combined with a suspension device and a tensioning spring, the problems of conflict between the rotating bracket and the heating wire trajectory and thermal expansion and contraction are solved, achieving stable and efficient three-dimensional fabric cutting.

CN223423021UActive Publication Date: 2025-10-10CHANGZHOU YOOKSMART INNOVATION CO LTD
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Patent Information

Application Number
CN202422394776.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-10-10
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

When existing electric heating wire cutting devices cut three-dimensional fabrics, the moving trajectory of the rotating bracket and the cutting trajectory of the electric heating wire are prone to conflict, affecting the cutting effect. In addition, the thermal expansion and contraction of the electric heating wire causes tension changes, making it difficult to maintain stable cutting.

Method used

A heating wire cutting device is designed, which includes a rotating bracket, a suspension device and a tensioning spring. The rotation axis of the rotating bracket coincides with the cutting part of the heating wire. The suspension device fixes the rotating bracket through an electromagnet. The tensioning spring adjusts the tightness of the heating wire to ensure that the heating wire runs stably during the cutting process.

Benefits of technology

The accuracy and stability of electric heating wire cutting are improved, the conflict between the moving trajectory of the rotating bracket and the cutting trajectory of the electric heating wire is avoided, the tension change caused by thermal expansion and contraction is reduced, and the integrity of the cutting effect is ensured.

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Abstract

The utility model discloses an electric heating wire cutting device which comprises a machine frame and a cutting assembly, the cutting assembly is arranged on the machine frame, and the cutting assembly comprises a cutting base, a rotating support, an electric heating wire support, a power device and an electric heating wire. The cutting base is connected with the machine frame, the rotating support is rotatably arranged on the cutting base, the electric heating wire support is fixed on the rotating support, the electric heating wire is arranged on the electric heating wire support, and the power device drives the rotating support to rotate. The rotating axis of the rotating support coincides with the cutting part of the electric heating wire. The rotating axis of the rotating support coincides with the cutting portion of the electric heating wire, the electric heating wire can be located on the rotating center line no matter how the rotating support rotates, the power device does not work during cutting, the moving track of the electric heating wire support follows the cutting track of the electric heating wire, and the final cutting effect is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of electric heating wire cutting device. BACKGROUND

[0002] Fabric cutting is a critical step in the garment manufacturing, home textiles, industrial textiles and other industries involving fabric products. Cutting devices not only ensure the quality of the final product, but also improve production efficiency and reduce material waste.

[0003] Common cutting methods include laser cutting, tool cutting, and electric heating wire cutting. For three-dimensional fabric, conventional tool cutting requires appropriate speed and sufficient pressure during cutting to ensure accuracy and integrity of the cut. However, three-dimensional fabric is suspended, and tool cutting cannot apply sufficient pressure. Laser cutting cannot be used for cutting three-dimensional fabric because the laser has a focal point, and the laser focal points of the upper and lower layers of fabric are not on the same focal point, resulting in unstable energy. Electric heating wire cutting can meet the requirements of three-dimensional cutting because the cut is smooth, so it is commonly used.

[0004] When fabric needs to be cut into a special shape or pattern, the usual method is to use a rotary cutting device, in which the electric heating wire rotates around the shaft. However, there is a certain distance between the electric heating wire support that holds the electric heating wire and the electric heating wire, and the movement trajectory of the electric heating wire support will conflict with the cutting trajectory of the electric heating wire, affecting the final cutting effect. SUMMARY

[0005] The utility model aims to provide a kind of electric heating wire cutting device, to solve the technical problems mentioned in the above background technology.

[0006] The technical solution to achieve the purpose of the utility model is: an electric heating wire cutting device, comprising a rack and a cutting assembly, the cutting assembly is arranged on the rack, the cutting assembly comprises a cutting seat, a rotating support, an electric heating wire support, a power device and an electric heating wire, the cutting seat is connected with the rack, the rotating support is rotatably arranged on the cutting seat, the electric heating wire support is fixed on the rotating support, the electric heating wire is arranged on the electric heating wire support, and the power device drives the rotating support to rotate, the rotating shaft of the rotating support coincides with the cutting part of the electric heating wire.

[0007] Further, the cutting assembly further comprises a hovering device, and the hovering device is adapted to fix the rotating support.

[0008] Further, the hovering device comprises an electromagnet arranged on the cutting seat and an iron core arranged on the rotating support, and the electromagnet cooperates with the iron core.

[0009] Furthermore, two electromagnets are provided, and the two electromagnets are symmetrically arranged with the rotation axis of the rotating bracket as the center.

[0010] Furthermore, the heating wire is L-shaped, a turning portion is provided on the rotating bracket, one end of the heating wire is fixedly connected to the heating wire bracket, and the other end passes around the turning portion of the rotating bracket and is connected to the rotating bracket.

[0011] Furthermore, the cutting assembly also includes a tensioning spring, one end of which is connected to the rotating bracket, and the other end is used to connect to the heating wire, and the tensioning spring is suitable for straightening the heating wire.

[0012] Furthermore, the tensioning spring is connected to the heating wire via a connecting block, and at least one end of the connecting block connected to the tensioning spring is made of insulating material.

[0013] Furthermore, the frame includes a transverse translation component, a longitudinal telescopic component and a lifting component. The translation component drives the cutting component to move in the transverse horizontal direction, the longitudinal telescopic component drives the cutting component to move in the longitudinal horizontal direction, and the lifting component drives the cutting component to move in the vertical direction.

[0014] By adopting the above technical solution, the utility model has the following beneficial effects:

[0015] (1) The rotation axis of the rotating bracket of the utility model coincides with the cutting part of the heating wire. No matter how it rotates, the heating wire will be at the center line of rotation. When cutting, the power device does not work, and the moving trajectory of the heating wire bracket follows the cutting trajectory of the heating wire, thereby improving the final cutting effect.

[0016] (2) The tension spring of the utility model can adjust the tightness of the heating wire, reduce the tension caused by thermal expansion and contraction of the heating wire, and keep the heating wire in a taut state.

[0017] (3) The suspension device of the present invention enables the rotating bracket to stop after rotating to the right position, so as to ensure the initial cutting operation of the heating wire.

[0018] (4) The utility model has two electromagnets, which facilitates the adjustment of the initial cutting direction when the electric heating wire is cut. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein

[0020] Figure 1 This is a schematic structural diagram of the cutting assembly of the present invention.

[0021] The reference numerals in the accompanying drawings are: cutting seat 1 , rotating bracket 2 , steering portion 2 - 1 , heating wire bracket 3 , heating wire 4 , tensioning spring 5 , and suspension device 6 . DETAILED DESCRIPTION

[0022] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.

[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0025] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.

[0026] In the description of the embodiments of the present invention, it should be understood that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] In the description of the embodiments of the present invention, it should also be noted that, unless otherwise clearly specified and limited, the terms "setting", "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The present invention is further described below in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention, and cannot be used to limit the scope of protection of the present invention.

[0028] (Example 1)

[0029] The electric hot wire cutting device of this embodiment includes a frame and a cutting assembly. The cutting assembly is arranged on the frame. The frame includes a transverse translation assembly, a longitudinal telescopic assembly and a lifting assembly. The transverse translation assembly drives the cutting assembly to move in the transverse horizontal direction, the longitudinal telescopic assembly drives the cutting assembly to move in the longitudinal horizontal direction, and the lifting assembly drives the cutting assembly to move in the vertical direction.

[0030] Controlling the translation and lifting of the cutting assembly by means of a lateral translation assembly, a longitudinal telescopic assembly and a lifting assembly is already a common technique in the industry and will not be elaborated here.

[0031] See Figure 1 The cutting assembly includes a cutting base 1, a rotating bracket 2, a heating wire bracket 3, a power unit, and a heating wire 4. The cutting base 1 is connected to the frame, and the rotating bracket 2 is rotatably mounted on the cutting base 1. The heating wire bracket 3 is fixed to the rotating bracket 2, and the heating wire 4 is mounted on the heating wire bracket 3. The power unit drives the rotating bracket 2 to rotate; the rotation axis of the rotating bracket 2 coincides with the cutting portion of the heating wire 4. A through hole is provided in the center of the cutting base 1, through which a rotating shaft is passed. The rotating bracket 2 is fixed to one end of the rotating shaft. In this embodiment, the power unit is a pneumatic device, which drives the rotating shaft to rotate, thereby driving the rotating bracket 2 to rotate. The main body of the rotating bracket 2 is made of nylon.

[0032] The heating wire 4 is L-shaped. A metal turning portion 2-1 is provided on the rotating bracket 2. One end of the heating wire 4 is fixedly connected to the heating wire bracket 3, while the other end passes around the turning portion 2-1 of the rotating bracket 2 and is connected to the rotating bracket 2. When the heating wire 4 is powered, one end of the power supply is connected to the turning portion 2-1, and the other end is connected to the heating wire bracket 3.

[0033] The cutting assembly also includes a tensioning spring 5, one end of which is connected to the rotating bracket 2 and the other end is connected to the heating wire 4. The tensioning spring 5 functions to straighten the heating wire 4. The tensioning spring 5 can adjust the tension of the heating wire 4, reducing the tension caused by thermal expansion and contraction of the heating wire 4, and keeping the heating wire 4 taut. As a preferred embodiment of this embodiment, the tensioning spring 5 can be connected to the heating wire 4 via a connecting block (not shown). The connecting block is made of insulating material at least at the end connected to the tensioning spring 5, or the entire block is made of insulating material.

[0034] The cutting assembly also includes a suspension device 6, which is adapted to secure the rotating bracket. The suspension device 6 comprises an electromagnet mounted on the cutting base 1 and an iron core mounted on the rotating bracket 2. The electromagnet and the iron core cooperate. When the electromagnet is energized, the iron core on the rotating bracket 2 faces the electromagnet, attracting the iron core and causing the rotating bracket 2 to suspend. During cutting, the electromagnet disconnects the circuit.

[0035] In this embodiment, two electromagnets are provided, and the two electromagnets are symmetrically arranged with the rotation axis of the rotating bracket 2 as the center, so as to facilitate adjustment of the initial cutting direction of the heating wire 4 during cutting.

[0036] The working method of this embodiment is as follows: first adjust the knife starting direction, the pneumatic device drives the rotating bracket 2 to rotate, and when it moves to the knife starting position, the electromagnet is energized to make the rotating bracket 2 hover, and the pneumatic device stops working; when starting to cut, the electromagnet disconnects the circuit, and the cutting trajectory of the heating wire 4 is controlled by the horizontal translation component, the longitudinal telescopic component and the lifting component. The moving trajectory of the heating wire bracket 3 follows the cutting trajectory of the heating wire 4.

[0037] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A hot wire cutting device, characterized in that: The invention comprises a frame and a cutting assembly, wherein the cutting assembly is arranged on the frame, and the cutting assembly comprises a cutting seat (1), a rotating bracket (2), a heating wire bracket (3), a power device and a heating wire (4); the cutting seat (1) is connected to the frame, the rotating bracket (2) is rotatably arranged on the cutting seat (1), the heating wire bracket (3) is fixed on the rotating bracket (2), the heating wire (4) is arranged on the heating wire bracket (3), and the power device drives the rotating bracket (2) to rotate; the rotation axis of the rotating bracket (2) coincides with the cutting portion of the heating wire (4).

2. The electric heating wire cutting device according to claim 1, characterized in that: The cutting assembly further comprises a suspension device (6), which is suitable for fixing the rotating bracket (2).

3. The electric heating wire cutting device according to claim 2, characterized in that: The suspension device (6) comprises an electromagnet arranged on the cutting seat and an iron core arranged on the rotating bracket, and the electromagnet and the iron core are matched.

4. The electric heating wire cutting device according to claim 3, characterized in that: Two electromagnets are provided, and the two electromagnets are symmetrically arranged with the rotation axis of the rotating bracket (2) as the center.

5. The electric heating wire cutting device according to claim 1, characterized in that: The heating wire (4) is L-shaped, and a turning portion (2-1) is provided on the rotating bracket (2). One end of the heating wire (4) is connected and fixed to the heating wire bracket (3), and the other end passes around the turning portion (2-1) of the rotating bracket (2) and is connected to the rotating bracket (2).

6. The electric heating wire cutting device according to claim 1, characterized in that: The cutting assembly further comprises a tensioning spring (5), one end of which is connected to the rotating bracket (2) and the other end is used to connect to the heating wire (4), and the tensioning spring (5) is suitable for straightening the heating wire (4).

7. The electric heating wire cutting device according to claim 6, characterized in that: The tensioning spring (5) is connected to the heating wire (4) via a connecting block, and at least one end of the connecting block connected to the tensioning spring is made of insulating material.

8. The electric heating wire cutting device according to claim 1, characterized in that: The frame includes a transverse translation component, a longitudinal telescopic component and a lifting component. The translation component drives the cutting component to move in the transverse horizontal direction, the longitudinal telescopic component drives the cutting component to move in the longitudinal horizontal direction, and the lifting component drives the cutting component to move in the vertical direction.