Large-height trolley with crane for water tunnel of reservoir
By designing the reservoir water diversion tunnel with its own crane trolley, the problems of low construction mechanization and low formwork removal efficiency were solved, efficient formwork construction and formwork removal operations were achieved, and construction safety and efficiency were improved.
Patent Information
- Application Number
- CN202422775867.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-11-14
AI Technical Summary
During the construction of reservoir water diversion tunnels, the degree of mechanization of formwork construction is low, safety assurance is poor, formwork removal efficiency is low, and it is inconvenient to load and unload formwork and construction components.
A high-height self-contained crane trolley for a reservoir water diversion tunnel is designed, which includes a trolley body, guide rails, a main portal, a support frame, a secondary portal, a support beam frame, a top formwork, a horizontal push mechanism, etc. The position of the crane is controlled by the horizontal push mechanism to realize the installation and removal of the formwork. The height of the top formwork is adjusted by using the support cylinder and the transverse cylinder, which facilitates construction and removal of the formwork.
It improves the mechanization level of construction, enhances safety, shortens the construction period, improves the efficiency of formwork removal, and simplifies the loading and unloading process of formwork and construction components.
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Figure CN223424027U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel trolleys, in particular to a high-height trolley with a self-contained crane for a reservoir water delivery tunnel. Background Art
[0002] Reservoir water diversion tunnels are quite high and often have multi-layer brackets for installing the foundation of lifting equipment. The operating space is small and the construction is quite difficult.
[0003] The current conventional formwork construction method, which uses scaffolding, has a low degree of mechanization and poor safety assurance. It also takes a long construction period and requires a large amount of materials. After construction, a large amount of manpower is required to remove the formwork from the top of the tunnel downwards, resulting in low efficiency and inconvenient loading and unloading of the formwork and construction components. Utility Model Content
[0004] The purpose of the utility model is to provide a high-height self-contained crane trolley for a reservoir water diversion tunnel, which solves the problems of inconvenient mud discharge and slow floc sedimentation proposed in the above background technology.
[0005] According to one aspect of the present disclosure, the following technical solution is provided: a high-height self-contained crane trolley for a reservoir water diversion tunnel, comprising a trolley body arranged in the tunnel, and two guide rails installed on the tunnel ground. The trolley body is composed of a main portal, a support frame and a plurality of secondary portals, the bottom of the main portal is equipped with walking wheels slidably connected to the corresponding guide rails, and the plurality of secondary portals are fixedly installed on the main portal from top to bottom. The support frame is fixedly installed on the secondary portal at the top position, and a supporting beam frame is provided above the secondary portal frame, and a top template is fixedly installed on the top of the supporting beam frame. A plurality of supporting screw rods are evenly and detachably installed between the supporting beam frame and the secondary portal frame, and transverse cylinders are fixedly installed at both ends of the upper part of the support frame, and a sliding block is movably hingedly installed on the piston shaft of the transverse cylinder, and a supporting cylinder is movably hinged on the top of the sliding block, and the upper end of the supporting cylinder is movably hinged to the support frame, and a horizontal push mechanism and a crane are provided at both ends of the upper part of the secondary portal frame at the top position, and the horizontal push mechanism is used to drive the crane close to or away from the inner wall of the tunnel.
[0006] According to at least one embodiment of the present disclosure, a high-height reservoir water diversion tunnel with a self-contained crane trolley has a slide groove opening transversely opened in the middle of the upper surface of the support frame, and the slider is slidably installed in the slide groove opening.
[0007] According to at least one embodiment of the present disclosure, a high-height reservoir water diversion tunnel with a self-contained crane trolley has deflection side forms movably hingedly installed at both ends of the top template, and a diagonal pull cylinder is movably hingedly installed between the lower end of the deflection side template and the supporting beam frame.
[0008] According to at least one embodiment of the present disclosure, a high-height reservoir water diversion tunnel with a self-contained crane trolley, the horizontal pushing mechanism includes a transverse guide rail, two U-shaped slide rails and a push cylinder, the two U-shaped slide rails are fixedly installed side by side on the support frame, and protruding slides are fixedly installed at both ends of the lower part of the transverse guide rail, the protruding slides are slidably connected to the U-shaped slide rails at the corresponding position, and the crane is slidably installed on the transverse guide rail.
[0009] According to at least one embodiment of the present disclosure, a high-height reservoir water conveyance tunnel is equipped with a crane trolley, and ladders and construction platforms are fixedly installed on the outside of the main portal and the secondary portal.
[0010] According to at least one embodiment of the present disclosure, a high-height reservoir water conveyance tunnel is provided with a self-contained crane trolley, wherein the crane is slidably connected to a transverse guide rail via a drive wheel.
[0011] The technical effects and advantages of this utility model are:
[0012] The horizontal push mechanism pushes the crane out, and the crane can now lift the formwork and components required for the construction process. Workers can then conveniently complete the installation of the tunnel's top and side formwork. The horizontal push mechanism can control the crane's extension position as needed to facilitate construction. The horizontal push mechanism can pull the crane back onto the support frame to prevent the crane from affecting construction.
[0013] The contraction of the supporting cylinder can lower the height of the top formwork, and then the supporting cylinder is pushed to tilt by the transverse cylinder. At this time, the top formwork can be moved away from the top of the tunnel, realizing the demolding of the top formwork and improving demolding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0015] Figure 1 This is a structural diagram of a large-height reservoir water conveyance tunnel with a self-contained crane trolley according to the utility model.
[0016] Figure 2 It is a structural diagram of the horizontal push mechanism of the utility model.
[0017] The specific reference numerals in the figure are:
[0018] Tunnel; 11. Guide rail; 2. Main portal; 21. Travel wheel; 3. Secondary portal; 4. Support frame; 41. Transverse cylinder; 5. Support beam frame; 51. Support cylinder; 52. Support screw; 6. Top formwork; 61. Deflection side formwork; 7. Inclined cylinder; 8. Crane; 9. Push mechanism; 91. U-shaped slide rail; 92. Protruding slide plate; 93. Push cylinder; 94. Transverse guide rail. DETAILED DESCRIPTION
[0019] For descriptive purposes, this disclosure may use spatially relative terms, such as "below," "beneath," "beneath," "below," "above," "upper," and "side (e.g., as in "sidewall")," to describe the relationship of one component to another component(s) as illustrated in the accompanying drawings. The spatially relative terms are intended to encompass different orientations of the device in use, operation, and / or manufacture in addition to the orientation depicted in the drawings. For example, if the device in the drawings is turned over, a component described as "below" or "beneath" another component or feature would then be oriented "above" the other component or feature. Thus, the exemplary term "below" can encompass both "above" and "below" orientations. Furthermore, the device may be otherwise oriented (e.g., rotated 90 degrees or at other orientations), and as such, the spatially relative descriptors used herein should be interpreted accordingly.
[0020] like Figure 1 As shown, a high-height self-contained crane trolley for a reservoir water diversion tunnel disclosed in the present invention comprises a trolley body arranged in a tunnel 1, two guide rails 11 are installed on the ground of the tunnel 1, the trolley body is composed of a main portal 2, a support frame 4 and a plurality of sub-portillars 3, the bottom of the main portal 2 is provided with a walking wheel 21 slidably connected to the corresponding guide rails 11, a plurality of sub-portillars 3 are fixedly installed on the main portal 2 in sequence from top to bottom, the support frame 4 is fixedly installed on the sub-portillar 3 at the top position, a support beam frame 5 is provided above the sub-portillar 3, and a support beam frame 5 is fixedly installed on the top of the support beam frame 5. A plurality of supporting screw rods 52 are evenly and detachably installed between the top formwork 6, the support beam frame 5 and the secondary portal frame 3. Both ends of the upper part of the support frame 4 are laterally fixedly installed with a transverse cylinder 41. The piston shaft of the transverse cylinder 41 is movably hingedly installed with a slider. The top of the slider is movably hinged with a supporting cylinder 51. The upper end of the supporting cylinder 51 is movably hinged with the supporting frame 4. Both ends of the upper part of the secondary portal frame 3 at the top position are provided with a horizontal push mechanism 9 and a crane 8. The crane 8 is an electric hoist in the prior art. The horizontal push mechanism 9 is used to drive the crane 8 close to or away from the inner wall of the tunnel 1.
[0021] Furthermore, in this embodiment, a sliding groove is transversely opened in the middle of the upper surface of the support frame 4, and the slider is slidably installed in the sliding groove, so that the transverse cylinder 41 can stably push the supporting cylinder 51 to tilt.
[0022] Furthermore, in order to facilitate the removal of the top template 6, in this embodiment, both ends of the top template 6 are movably hingedly installed with deflection side templates 61, and the lower end of the deflection side template 61 is movably hingedly installed with an inclined pull cylinder 7 between the support beam frame 5.
[0023] like Figure 2As shown, in this embodiment, the horizontal pushing mechanism 9 includes a transverse guide rail 94, two U-shaped slide rails 91 and a push cylinder 93. The two U-shaped slide rails 91 are fixedly installed side by side on the support frame 4. Both ends of the lower part of the transverse guide rail 94 are fixedly installed with protruding slides 92. The protruding slides 92 are slidably connected to the U-shaped slide rails 91 at the corresponding position, and the crane 8 is slidably installed on the transverse guide rail 94.
[0024] Furthermore, in order to facilitate the workers to get onto the trolley body, in this embodiment, ladders and construction platforms are fixedly installed on the outside of the main portal 2 and the secondary portal 3.
[0025] In this embodiment, the crane 8 is slidably connected to the transverse guide rail 94 via a driving wheel.
[0026] The specific operation steps are as follows: through the combined structure of the secondary portal frame 3 and the main portal frame 2, after the construction of the bottom layer in the tunnel 1 is completed, the construction of the upper layer can be carried out. The crane 8 is pushed out by the horizontal push mechanism 9. At this time, the crane 8 can lift the formwork and components required for the construction process, and then the workers can conveniently complete the top formwork and side formwork of the tunnel 1.
[0027] When it is necessary to remove the formwork, the support screw rod 52 is removed, and then the inclined pull cylinder 7 is contracted to allow the deflected side formwork 61 to be deflected. At this time, the support cylinder 51 is started again. The contraction of the support cylinder 51 can lower the height of the top formwork 6, and then the support cylinder 51 is pushed to tilt by the transverse cylinder 41. At this time, the top formwork 6 can be moved away from the top of the tunnel 1, and the formwork removal work of the top formwork 6 can be realized. After the top formwork 6 is removed, it is convenient for the staff to remove the side formwork in the tunnel 1.
[0028] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments / methods or examples. In addition, those skilled in the art may combine and combine different embodiments / methods or examples described in this specification and the features of different embodiments / methods or examples, unless they are contradictory.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.
[0030] Those skilled in the art will appreciate that the above embodiments are merely intended to clearly illustrate the present disclosure and are not intended to limit the scope of the present disclosure. Other changes or modifications may be made based on the above disclosure, and such changes or modifications are still within the scope of the present disclosure.
Claims
1. A high-height self-supporting crane trolley for a reservoir water diversion tunnel, comprising a trolley body arranged in the tunnel, and two guide rails installed on the tunnel floor, characterized in that: The trolley body is composed of a main portal, a support frame and multiple sub-portals. The bottom of the main portal is equipped with walking wheels that are slidably connected to corresponding guide rails. Multiple sub-portals are fixedly installed on the main portal from top to bottom. The support frame is fixedly installed on the sub-portal at the top position. A support beam is provided above the sub-portal, and a top template is fixedly installed on the top of the support beam. Multiple supporting screws are evenly and detachably installed between the support beam and the sub-portal. Both ends of the upper part of the support frame are laterally fixed with a transverse cylinder, and the piston shaft of the transverse cylinder is movably hinged with a slider, and the top of the slider is movably hinged with a support cylinder. The upper end of the support cylinder is movably hinged with the support frame. Both ends of the upper part of the sub-portal at the top position are provided with a push mechanism and a crane, and the push mechanism is used to drive the crane close to or away from the inner wall of the tunnel.
2. The high-height self-contained crane trolley for a reservoir water diversion tunnel according to claim 1 is characterized in that: A sliding groove opening is horizontally opened in the middle of the upper surface of the support frame, and the sliding block is slidably installed in the sliding groove opening.
3. The high-height self-supporting crane trolley for a reservoir water diversion tunnel according to claim 1 is characterized in that: Deflection side molds are movably hingedly installed at both ends of the top mold plate, and an inclined pull cylinder is movably hingedly installed between the lower end of the deflection side mold and the supporting beam frame.
4. The high-height self-supporting crane trolley for a reservoir water diversion tunnel according to claim 1 is characterized in that: The horizontal pushing mechanism includes a transverse guide rail, two U-shaped slide rails and a pushing cylinder. The two U-shaped slide rails are fixedly installed side by side on the support frame. Both ends of the lower part of the transverse guide rail are fixedly installed with protruding slides. The protruding slides are slidably connected to the U-shaped slide rails at the corresponding position. The crane is slidably installed on the transverse guide rail.
5. The high-height self-contained crane trolley for a reservoir water diversion tunnel according to claim 1 is characterized in that: Ladders and construction platforms are fixedly installed on the outside of the main portal and the secondary portal.
6. The high-height self-supporting crane trolley for a reservoir water diversion tunnel according to claim 1 is characterized in that: The crane is slidably connected to the transverse guide rail via a driving wheel.