Skid-mounted box type acoustic shield for roots blower
By designing a skid-mounted box-type soundproof enclosure, the problems of inconvenient maintenance and temperature increase of the Roots blower soundproof enclosure are solved, and convenient maintenance, noise reduction and extended component life are achieved. It is suitable for efficient assembly in harsh environments.
Patent Information
- Application Number
- CN202423166169.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2034-12-20
AI Technical Summary
The existing Roots blower soundproof cover lacks inspection ports and monitoring windows, which makes maintenance inconvenient. At the same time, the closed structure causes the internal temperature to rise, accelerating the aging of components, and the assembly efficiency is low and is limited by site conditions.
A skid-mounted box-type sound insulation enclosure is designed, which includes a top sound insulation board, a middle sound insulation board assembly and a bottom support base plate. It is equipped with an inspection window, instrument fixing holes and a ventilation grille. The longitudinal and transverse reinforcement support partitions are adopted, and multiple lifting slots and fixing holes are provided to achieve overall skid installation and rapid turnover.
It enables fast and convenient maintenance and condition monitoring, reduces noise radiation, extends component life, improves assembly efficiency and impact resistance, and is suitable for harsh environments.
Smart Images

Figure CN223424240U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a box-type cover, in particular to a skid-mounted box-type sound insulation cover for a Roots blower. Background Art
[0002] In order to reduce the impact of the noise generated by the Roots blower during operation on the surrounding environment, a soundproof cover is usually installed on the outside of the blower. The noise source is enclosed in a relatively small space through the soundproof cover, reducing the noise radiated from the noise source to the surrounding environment. However, since most existing soundproof covers do not have windows such as inspection ports and operation status monitoring ports, it will cause inconvenience to maintenance and operation status monitoring.
[0003] Moreover, most of the existing sound insulation enclosures are relatively closed structures. After the blower has been running for a long time, the temperature inside the sound insulation enclosure will increase significantly, which will accelerate the aging of related components on the blower.
[0004] At the same time, most existing sound insulation enclosures need to be brought to the customer's site for assembly, which is limited by the conditions at the customer's site, such as small assembly space, harsh on-site environment, etc., which greatly reduces assembly efficiency and increases investment costs. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a skid-mounted box-type sound insulation cover for a Roots blower. The skid-mounted box-type sound insulation cover for a Roots blower can be skid-mounted as a whole, with convenient and fast turnover, without the need for on-site assembly at the customer's site, thus reducing cost investment.
[0006] In addition, according to the positions of different components on the blower, corresponding maintenance windows are set on the sound insulation cover to facilitate targeted maintenance work. Instrument fixing holes are set on the sound insulation cover, and corresponding monitoring instruments are installed on the instrument fixing holes to monitor the operating status of all aspects of the blower in real time.
[0007] At the same time, an exhaust fan and multiple ventilation grilles are installed on the soundproof enclosure to accelerate the air flow inside the soundproof enclosure, reduce the temperature inside the soundproof enclosure, and extend the service life of various components on the blower.
[0008] To this end, the technical solution of the present invention is a skid-mounted box-type sound insulation cover for a Roots blower, comprising a top sound insulation board, a middle sound insulation board assembly, and a bottom support base plate, wherein the lower end of the top sound insulation board is connected to the upper end of the middle sound insulation board assembly, and the lower end of the middle sound insulation board assembly is connected to the upper end of the bottom support base plate;
[0009] The middle sound insulation board assembly is composed of a front sound insulation board, a rear sound insulation board, a left sound insulation board, and a right sound insulation board fixed around each other, and a ventilation grille is provided on the middle sound insulation board assembly;
[0010] The bottom support plate is provided with a skid-mounting hole.
[0011] Preferably, a longitudinal reinforcing support partition is fixedly provided between the left end portion of the front sound insulation board and the right end portion of the adjacent left sound insulation board;
[0012] A longitudinal reinforcing support partition is fixedly provided between the right end portion of the front sound insulation board and the left end portion of the adjacent right sound insulation board;
[0013] A longitudinal reinforcing support partition is fixedly provided between the left end portion of the left sound insulation board and the right end portion of the adjacent rear sound insulation board;
[0014] A longitudinal reinforcing support partition is fixedly provided between the right end portion of the right sound insulation board and the left end portion of the adjacent rear sound insulation board;
[0015] The upper ends of the four longitudinal reinforcing support partitions are respectively fixedly connected to the corresponding positions of the lower end of the top sound insulation board, and the lower ends of the four longitudinal reinforcing support partitions are respectively fixedly connected to the corresponding positions of the upper end of the bottom support seat plate.
[0016] Preferably, the front sound insulation panel is composed of a left section and a right section. The left end of the left section is rotatably connected to the adjacent longitudinal reinforcing support partition, and the right end of the right section is rotatably connected to the adjacent longitudinal reinforcing support partition. The left section and the right section together form a double-door structure. The left section and the right section are respectively capable of rotational opening and closing. The upper ends of the left section and the right section are respectively disposed adjacent to the lower end of the top sound insulation panel, and the lower ends of the left section and the right section are respectively disposed adjacent to the upper end of the bottom support base plate.
[0017] The rear sound insulation panel is composed of a left section and a right section. The upper end of the left section is in contact with the lower end of the top sound insulation panel. The lower end of the left section is fixedly connected to the upper end of the bottom support base plate. The left end of the left section is fixedly connected to the adjacent longitudinal reinforcement support partition. The left section is provided with an exhaust pipe fixing hole.
[0018] The upper end of the right section of the rear sound insulation board is detachably connected to the lower end of the top sound insulation board, the lower end of the right section of the rear sound insulation board is detachably connected to the upper end of the bottom support base plate, the left end of the right section of the rear sound insulation board is abutted against the right end of the left section of the rear sound insulation board, and the right end of the right section of the rear sound insulation board is abutted against the adjacent longitudinal reinforcing support partition.
[0019] The left sound insulation panel is composed of an upper portion of the left sound insulation panel and a lower portion of the left sound insulation panel. The upper end of the upper portion of the left sound insulation panel is affixed to the lower end of the top sound insulation panel. The left and right ends of the upper portion of the left sound insulation panel are respectively fixedly connected to the adjacent longitudinal reinforcing support partitions. A control panel window is provided on the upper portion of the left sound insulation panel.
[0020] The lower section of the left sound insulation board is detachably connected and fixed between the upper section of the left sound insulation board and the bottom support base plate. The left and right ends of the lower section of the left sound insulation board are respectively abutted against the adjacent longitudinal reinforcing support baffles. The lower section of the left sound insulation board can be opened and closed between the upper section of the left sound insulation board and the bottom support base plate.
[0021] The right sound insulation panel is detachably connected and fixed between the left lower end portion of the top sound insulation panel and the left upper end portion of the bottom support base plate. The left and right ends of the right sound insulation panel are respectively affixed to the adjacent longitudinal reinforcing support partitions. The right sound insulation panel can be opened and closed between the top sound insulation panel and the bottom support base plate.
[0022] There is an oil level observation window on the right sound insulation board.
[0023] Preferably, there are multiple ventilation grilles, which are respectively located on the left section of the rear sound insulation board, the right section of the rear sound insulation board, the upper section of the left sound insulation board, and the right sound insulation board;
[0024] A first airflow noise reduction buffer box is fixedly provided at the inner end portion of the left section of the rear sound insulation board at the position of the ventilation grille. A ventilation hole is provided at the upper end portion of the interior of the first airflow noise reduction buffer box, and the ventilation hole is communicated with the ventilation grille.
[0025] A third airflow noise reduction buffer box is fixedly provided at the inner end of the right section of the rear sound insulation board, located at the position of the ventilation grille. Ventilation holes are respectively provided at the upper and lower ends of the interior of the third airflow noise reduction buffer box. The ventilation holes at the upper end are connected to the ventilation grille, and the ventilation holes at the lower end are connected to the interior of the sound insulation cover.
[0026] A second airflow noise reduction buffer box is fixedly provided at the inner end of the upper portion of the left sound insulation panel, at the position of the ventilation grille. Ventilation holes are respectively provided at the upper and lower ends of the interior of the second airflow noise reduction buffer box. The ventilation hole at the lower end is interconnected with the ventilation grille. An exhaust device is fixedly provided at the outer side of the ventilation hole at the upper end of the second airflow noise reduction buffer box. The exhaust port of the exhaust device is interconnected with the ventilation hole at the upper end of the second airflow noise reduction buffer box.
[0027] A fourth airflow noise reduction buffer box is fixedly provided at the inner end of the right sound insulation board at the position of the ventilation grille. Ventilation holes are respectively provided at the left and right positions inside the fourth airflow noise reduction buffer box. The ventilation holes at the left position are connected to the ventilation grille, and the ventilation holes at the right position are connected to the interior of the sound insulation cover.
[0028] Preferably, a lifting groove is provided on the front end and the rear end of the bottom support seat plate, and the number of the lifting grooves is multiple, and the multiple lifting grooves are evenly distributed on the front end and the rear end of the bottom support seat plate;
[0029] A longitudinally penetrating fixing hole is provided at the lower groove surface inside the lifting groove.
[0030] Preferably, the front and rear ends of the bottom support seat plate are respectively fixed with lifting and fixing columns, and the number of lifting and fixing columns is multiple, and the multiple lifting and fixing columns are respectively distributed at positions near both sides of the front and rear ends of the bottom support seat plate.
[0031] Preferably, the upper ends of the four longitudinal reinforcing support partitions are fixedly connected to corresponding positions of the lower end of the top sound insulation board through buckles.
[0032] Preferably, instrument fixing holes are provided on the longitudinal reinforcing support partition.
[0033] Preferably, the top sound insulation panel is conical in shape.
[0034] Preferably, a transverse reinforcing support baffle is provided between the upper ends of the left and right sections of the front sound insulation board and the lower end of the top sound insulation board. The left and right sides of the transverse reinforcing support baffle are respectively fixedly connected to the adjacent longitudinal reinforcing support baffles. The upper ends of the transverse reinforcing support baffles are in contact with the lower end of the top sound insulation board, and the lower ends of the transverse reinforcing support baffles are in contact with the upper ends of the left and right sections of the front sound insulation board.
[0035] A transverse reinforcing support baffle is provided between the lower ends of the left and right sections of the front sound insulation panel and the upper end of the bottom support base plate. The left and right sides of the transverse reinforcing support baffle are respectively fixedly connected to the adjacent longitudinal reinforcing support baffles. The upper end of the transverse reinforcing support baffle is in contact with the lower ends of the left and right sections of the front sound insulation panel, and the lower end of the transverse reinforcing support baffle is fixedly connected to the upper end of the bottom support base plate.
[0036] The left section of the front sound insulation board and the right section of the front sound insulation board can be opened and closed between the upper and lower transverse reinforcing support partitions;
[0037] A transverse reinforcing support baffle is provided between the upper end of the right section of the rear sound insulation panel and the lower end of the top sound insulation panel. The left end of the transverse reinforcing support baffle is fixedly connected to the left section of the rear sound insulation panel. The right end of the transverse reinforcing support baffle is fixedly connected to the adjacent longitudinal reinforcing support baffle. The upper end of the transverse reinforcing support baffle is in contact with the lower end of the top sound insulation panel.
[0038] A transverse reinforcing support partition is provided between the lower end of the right section of the rear sound insulation panel and the upper end of the bottom support base plate. The left end of the transverse reinforcing support partition is fixedly connected to the left section of the rear sound insulation panel. The right end of the transverse reinforcing support partition is fixedly connected to the adjacent longitudinal reinforcing support partition. The lower end of the transverse reinforcing support partition is fixedly connected to the upper end of the bottom support base plate. The right section of the rear sound insulation panel can be opened and closed between the upper and lower transverse reinforcing support partitions.
[0039] A transverse reinforcing support partition is provided between the lower end of the lower section of the left sound insulation board and the upper end of the bottom support seat plate. The left and right sides of the transverse reinforcing support partition are respectively fixedly connected to the adjacent longitudinal reinforcing support partitions. The lower end of the transverse reinforcing support partition is fixedly connected to the upper end of the bottom support seat plate. The lower section of the left sound insulation board can be opened and closed between the upper section of the left sound insulation board and the transverse reinforcing support partition.
[0040] The beneficial effects of the utility model are:
[0041] 1. On the soundproof cover, detachable soundproof panels are respectively provided at the corresponding positions of the Roots blower and the motor inside, which can facilitate the inspection and maintenance of the components at the corresponding positions, and the operation is convenient and quick.
[0042] 2. The soundproof enclosure is supported by longitudinal and transverse reinforcement baffles to form a full range of three-dimensional support, which can further increase the overall impact strength and structural stability of the soundproof enclosure, and maximize the guarantee that the soundproof enclosure can be stably used in harsh environments.
[0043] 3. This soundproof enclosure structure integrates a series of devices such as blowers and fans inside the enclosure. After assembly and commissioning, the enclosure can be skidded and moved to the designated location using a suitable skid-mounting method, such as using lifting slots, lifting fixing columns, skid-mounting holes, or a combination of the three, based on actual conditions. The overall operation is simple and quick, reducing labor costs and increasing operational efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] Figure 1 This is a stereogram from the main viewing angle of the present utility model;
[0045] Figure 2 This is a three-dimensional diagram of the utility model from the rear perspective;
[0046] Figure 3 This utility model Figure 1 Enlarged view of point A in the middle;
[0047] Figure 4 This utility model Figure 2 Enlarged view of point B in the middle;
[0048] Figure 5 This is a schematic diagram of the interior of the utility model from a rear perspective;
[0049] Figure 6 This is a schematic diagram of the interior of the utility model from the right viewing angle;
[0050] Figure 7 It is a schematic diagram of the interior of the utility model from a top-down perspective.
[0051] Explanation of symbols in the figure:
[0052] 1. Top sound insulation panel; 2. Middle sound insulation panel assembly; 201. Front sound insulation panel; 20101. Left section of front sound insulation panel; 20102. Right section of front sound insulation panel; 202. Rear sound insulation panel; 20201. Left section of rear sound insulation panel; 20202. Right section of rear sound insulation panel; 203. Left sound insulation panel; 20301. Upper section of left sound insulation panel; 20302. Lower section of left sound insulation panel; 204. Right sound insulation panel; 20401. Oil level observation window; 205. Longitudinal reinforcement support partition; 3. Bottom support base plate; 4. Lifting slots; 5. Skid holes ; 6. Ventilation grille; 7. Handle; 8. Lifting fixing column; 9. Instrument fixing hole; 10. Exhaust pipe fixing hole; 11. Control panel window; 13. Horizontal reinforcement support partition; 14. Fixing hole; 15. Cable hole; 16. Roots blower; 17. Exhaust device; 18. Air inlet box; 19. Air outlet box; 20. Shock pad; 21. Motor; 22. Monitoring instrument; 23. Connecting pipe; 24. First airflow noise reduction buffer box; 25. Second airflow noise reduction buffer box; 26. Third airflow noise reduction buffer box; 27. Fourth airflow noise reduction buffer box; 28. Pressure relief valve. DETAILED DESCRIPTION
[0053] The present invention will be further described below in conjunction with the embodiments.
[0054] pass Figure 1-Figure 7 It can be seen that the skid-mounted box-type sound insulation cover for the Roots blower includes a top sound insulation board 1, a middle sound insulation board assembly 2, and a bottom support base plate 3. The lower end of the top sound insulation board 1 and the upper end of the middle sound insulation board assembly 2 are connected to each other, and the lower end of the middle sound insulation board assembly 2 and the upper end of the bottom support base plate 3 are connected to each other. The top sound insulation board 1, the middle sound insulation board assembly 2, and the bottom support base plate 3 together form a skid-mounted box-type sound insulation cover.
[0055] The middle sound insulation panel assembly 2 is composed of a front sound insulation panel 201, a rear sound insulation panel 202, a left sound insulation panel 203, and a right sound insulation panel 204 that are fixed around each other. The top sound insulation panel 1 and the middle sound insulation panel assembly 2 can be filled with sound-absorbing material to block the noise inside the sound insulation cover when the blower is running.
[0056] A ventilation grille 6 is provided on the middle sound insulation board assembly 2. The ventilation grille 6 can make the gas in the sound insulation enclosure flow inward and outward, thereby reducing the temperature inside the sound insulation enclosure.
[0057] The bottom support base plate 3 is provided with a skid-mounting hole 5 , which can be inserted into the skid-mounting hole 5 by a forklift or other similar turnover equipment to achieve the overall skid-mounting of the sound insulation enclosure.
[0058] A longitudinal reinforcing support baffle 205 is fixedly disposed between the left end of the front sound insulation panel 201 and the right end of the adjacent left sound insulation panel 203. A longitudinal reinforcing support baffle 205 is fixedly disposed between the right end of the front sound insulation panel 201 and the left end of the adjacent right sound insulation panel 204. A longitudinal reinforcing support baffle 205 is fixedly disposed between the left end of the left sound insulation panel 203 and the right end of the adjacent rear sound insulation panel 202. A longitudinal reinforcing support baffle 205 is fixedly disposed between the right end of the right sound insulation panel 204 and the left end of the adjacent rear sound insulation panel 202. The upper ends of the four longitudinal reinforcing support baffles 205 are respectively fixedly connected to corresponding positions on the lower end of the top sound insulation panel 1, and the lower ends of the four longitudinal reinforcing support baffles 205 are respectively fixedly connected to corresponding positions on the upper end of the bottom support base plate 3.
[0059] The connection between the longitudinal reinforcing support partition 205 and the top sound insulation board 1 can be a detachable connection or a non-detachable connection, such as welding, screwing, buckle fixing, lock fixing, etc., which can be selected according to specific usage requirements.
[0060] The connection method between the middle sound insulation board assembly 2 and the bottom support seat plate 3 can also be a detachable connection or a non-detachable connection, such as welding fixation, screw fixation, buckle fixation, lock fixation, etc., according to specific usage requirements, specific selection, wide application range and small limitations.
[0061] The longitudinal reinforcing support partitions 205 are used at the four corners of the soundproof enclosure to increase the overall impact resistance and structural stability of the soundproof enclosure, further ensuring that the soundproof enclosure can be used in harsh environments such as strong winds, rain, and snow.
[0062] The front sound insulation board 201 is composed of a front sound insulation board left section 20101 and a front sound insulation board right section 20102. The left end of the front sound insulation board left section 20101 is rotatably connected to the adjacent longitudinal reinforcing support partition 205, and the right end of the front sound insulation board right section 20102 is rotatably connected to the adjacent longitudinal reinforcing support partition 205. The front sound insulation board left section 20101 and the front sound insulation board right section 20102 together form a double-door structure. The front sound insulation board left section 20101 and the front sound insulation board right section 20102 can respectively realize rotation. The front sound insulation panel 20101 is opened and closed dynamically. The upper ends of the left section 20101 and the right section 20102 of the front sound insulation panel are respectively arranged adjacent to the lower end of the top sound insulation panel. The lower ends of the left section 20101 and the right section 20102 of the front sound insulation panel are respectively arranged adjacent to the upper end of the bottom support base plate. The front sound insulation panel 201 corresponds to the drive belt side of the Roots blower 16 and the motor 21. According to specific maintenance needs, the front sound insulation panel left section 20101 or the front sound insulation panel right section 20102 can be opened for maintenance, which is convenient and quick.
[0063] The left section 20101 and the right section 20102 of the front sound insulation board can be controlled by locks to prevent relevant personnel from opening the cabinet door due to accidental operation and causing injuries.
[0064] The rear sound insulation panel 202 consists of a left section 20201 and a right section 20202. The upper end of the left section 20201 is abutted against the lower end of the top sound insulation panel 1. The lower end of the left section 20201 is fixedly connected to the upper end of the bottom support plate 3. The left end of the left section 20201 is fixedly connected to the adjacent longitudinal reinforcing support partition 205. An exhaust pipe fixing hole 10 is provided in the left section 20201. The interior of the exhaust pipe fixing hole 10 corresponds to the position of the air outlet box 19. The inner port of the air outlet box 19 is connected to the air outlet of the Roots blower 16. The outer port of the air outlet box 19 is connected to the corresponding external equipment via a connecting pipe 23 that passes through the exhaust pipe fixing hole 10.
[0065] The upper end of the right section 20202 of the rear sound insulation panel is detachably connected to the lower end of the top sound insulation panel 1. The lower end of the right section 20202 of the rear sound insulation panel is detachably connected to the upper end of the bottom support base plate 3. The left end of the right section 20202 of the rear sound insulation panel is in contact with the right end of the left section 20201 of the rear sound insulation panel. The right end of the right section 20202 of the rear sound insulation panel is in contact with the adjacent longitudinal reinforcing support partition 205. The interior of the right section 20202 of the rear sound insulation panel corresponds to the belt side of the motor 21. By opening the right section 20202 of the rear sound insulation panel, the motor 21 can be inspected or maintained.
[0066] The left sound insulation panel 203 comprises an upper portion 20301 and a lower portion 20302. The upper end 20301 of the upper portion 20301 abuts against the lower end of the top sound insulation panel 1. The left and right ends of the upper portion 20301 are fixedly connected to the adjacent longitudinal reinforcing support partition 205. A control panel window 11 is provided on the upper portion 20301. A control panel is mounted within the control panel window 11. The control panel includes operating controls for the internal Roots blower 16, controlling operations such as starting and stopping the Roots blower 16. Controls for other equipment within the sound insulation enclosure can be installed within the control panel window 11 as needed, facilitating comprehensive control of the blower unit by the operator.
[0067] The left sound insulation panel lower section 20302 is detachably connected and fixed between the left sound insulation panel upper section 20301 and the bottom support base plate 3. The left and right ends of the left sound insulation panel lower section 20302 are respectively abutted against the adjacent longitudinal reinforcing support partition 205. The left sound insulation panel lower section 20302 can be opened and closed between the left sound insulation panel upper section 20301 and the bottom support base plate 3. The interior of the left sound insulation panel lower section 20302 corresponds to the other side of the motor 21. The motor 21 primarily drives the Roots blower 16. Opening the left sound insulation panel lower section 20302 allows for inspection and maintenance of the motor 21, ensuring stable operation of the motor 21.
[0068] The right sound insulation panel 204 is detachably connected and fixed between the left lower end of the top sound insulation panel 1 and the left upper end of the bottom support base panel 3. The left and right ends of the right sound insulation panel 204 are respectively affixed to the adjacent longitudinal reinforcing support panel 205. The right sound insulation panel 204 can be opened and closed between the top sound insulation panel and the bottom support base panel. The interior of the right sound insulation panel 204 corresponds to the area on one side of the Roots blower 16 and the air outlet box 19. By opening the right sound insulation panel 204, the operating status of the Roots blower 16 and the area on the side of the air outlet box 19 can be fully inspected, facilitating inspection and maintenance.
[0069] An oil level observation window is provided on the right sound insulation board 204. The interior of the oil level observation window 20401 corresponds to the position of the oil level window on the oil tank of the blower. Through the oil level observation window 20401, the amount of oil in the blower tank and the cleanliness of the oil can be checked in real time to avoid problems such as wear on the internal components of the blower due to insufficient oil or turbid oil.
[0070] Multiple ventilation grilles 6 are provided, one on each of the left section 20201 of the rear sound insulation panel, the right section 20202 of the rear sound insulation panel, the upper section 20301 of the left sound insulation panel, and the right sound insulation panel 204. These grilles 6 continuously circulate air in multiple directions within the sound insulation enclosure, thereby lowering the temperature within the enclosure and maintaining a suitable operating temperature, thereby ensuring long-term stable operation of the blower. Furthermore, the number of ventilation grilles 6 should not be excessive, as this would result in irregular air flow within the enclosure, creating turbulence and causing gas impact on relevant components within the enclosure. This would increase the noise level of the blower during operation and reduce the service life of relevant components within the enclosure due to the gas impact.
[0071] A first airflow noise reduction buffer box 24 is fixedly provided at the inner end of the left section 20201 of the rear sound insulation board at the position of the ventilation grille 6. A vent is provided at the upper end of the first airflow noise reduction buffer box 24. The vent is connected to the ventilation grille 6. A pressure relief valve 28 is connected to the connecting pipe 23 inside the sound insulation cover. When the exhaust pressure of the blower is too high, the pressure relief valve 28 plays a role in pressure relief protection to prevent the pressure in the pipe from being too high and causing an accident.
[0072] The pressure relief valve 28 is located inside the first airflow noise reduction buffer box 24, and the pressure relief hole on the pressure relief valve 28 is located at the lower end position inside the first airflow noise reduction buffer box 24. When the pressure relief valve 28 releases pressure, the pressure relief gas is discharged outward from the lower end position inside the first airflow noise reduction buffer box 24 through the upper end vent hole and the ventilation grille 6 in sequence.
[0073] According to actual installation requirements, the pressure relief valve 28 can also be placed inside the sound insulation enclosure at an outer position of the first airflow noise reduction buffer box 24, and vents are respectively provided at the upper and lower ends of the first airflow noise reduction buffer box 24. The vent at the upper end is connected to the ventilation grille 6, and the pressure relief hole on the pressure relief valve 28 is connected to the vent at the lower end of the first airflow noise reduction buffer box 24.
[0074] A third airflow noise reduction buffer box 26 is fixedly installed at the inner end of the right section 20202 of the rear sound insulation panel, located at the position of the ventilation grille 6. Ventilation holes are respectively provided at the upper and lower ends of the interior of the third airflow noise reduction buffer box 26. The vent holes at the upper end are interconnected with the ventilation grille 6, and the vent holes at the lower end are interconnected with the interior of the sound insulation enclosure. The interior and exterior of the sound insulation enclosure are interconnected through the lower and upper vent holes and the ventilation grille 6, thereby achieving air flow and reducing the temperature inside the sound insulation enclosure.
[0075] A second airflow noise reduction buffer box 25 is fixedly installed at the inner end of the upper portion 20301 of the left sound insulation panel, located at the position of the ventilation grille 6. Ventilation holes are respectively provided at the upper and lower ends of the second airflow noise reduction buffer box 25. The vent at the lower end communicates with the ventilation grille 6. An exhaust device 17 is fixedly installed outside the upper vent of the second airflow noise reduction buffer box 25. The exhaust device 17 includes an exhaust fan, dust collector, or other exhaust device. The exhaust port of the exhaust device 17 communicates with the upper vent of the second airflow noise reduction buffer box 25. When the exhaust device 17 is in operation, hot air inside the soundproof enclosure is discharged through the exhaust duct of the exhaust device 17, sequentially through the upper and lower vents of the second airflow noise reduction buffer box 25, and the ventilation grille 6, thereby cooling the interior of the soundproof enclosure.
[0076] A fourth airflow noise reduction buffer box 27 is fixedly installed at the inner end of the right sound insulation panel 204, at the position of the ventilation grille 6. Ventilation holes are respectively provided on the left and right sides of the fourth airflow noise reduction buffer box 27. The vent holes on the left side communicate with the ventilation grille 6, and the vent holes on the right side communicate with the interior of the soundproof enclosure. The left and right vent holes in the fourth airflow noise reduction buffer box 27 and the ventilation grille 6 connect the interior and exterior of the soundproof enclosure, thereby enabling air flow and reducing the temperature inside the soundproof enclosure.
[0077] Since the ventilation holes on the first airflow noise reduction buffer box 24, the second airflow noise reduction buffer box 25, the third airflow noise reduction buffer box 26, and the fourth airflow noise reduction buffer box 27 are respectively located on both sides of the corresponding airflow noise reduction buffer boxes, a Z-shaped airflow channel is formed inside the airflow noise reduction buffer box, which can buffer and reduce the noise of the airflow passing through, and avoid the problems of excessive noise, excessive impact force, etc. caused by the straight flow of the airflow.
[0078] Furthermore, by arranging the plurality of airflow noise reduction buffer boxes inside the soundproof enclosure, compared with most existing airflow noise reduction buffer boxes being arranged outside the soundproof enclosure, the overall footprint of the soundproof enclosure can be reduced, and collisions with the airflow noise reduction buffer boxes during the turnover of the soundproof enclosure can be avoided.
[0079] At the same time, since the airflow inside the soundproof enclosure has a certain temperature, the interior of the airflow noise reduction buffer box can be filled with flame retardant materials, such as polyurethane foam plastic, which can reduce the damage caused by high-temperature airflow to the airflow noise reduction buffer box.
[0080] The front and rear ends of the bottom support plate 3 are respectively provided with lifting grooves 4. There are multiple lifting grooves 4, which are evenly distributed on the front and rear ends of the bottom support plate 3. The entire sound insulation enclosure can be lifted through the lifting grooves 4. Specifically, the hook on the lifting rope is fixed inside the lifting groove 4, and the lifting equipment pulls the other end of the lifting rope to lift the entire sound insulation enclosure for turnover.
[0081] A longitudinally penetrating fixing hole 14 is provided on the lower groove surface of the hanging groove 4. When the sound insulation cover is rotated to the working area, the sound insulation cover is locked and fixed to the installation area through the fixing hole 14 using expansion bolts.
[0082] The front and rear ends of the bottom support seat plate 3 are respectively fixed with lifting fixing columns 8. There are multiple lifting fixing columns 8, which are respectively distributed at the front and rear ends of the bottom support seat plate 3 near both sides. The role of using the lifting fixing columns 8 is also to realize the lifting turnover of the sound insulation cover. The middle position of the lifting fixing column 8 is a recessed structure. During lifting, one end of the lifting rope is wrapped around and fixed in the recessed position of the lifting fixing column 8, and the lifting turnover is performed by the lifting equipment.
[0083] The hoisting operation can be performed through the hoisting fixing holes 14 or the hoisting fixing columns 8 according to actual hoisting requirements and hoisting conditions.
[0084] The longitudinal reinforcing support partition 205 is provided with an instrument fixing hole 9, on which corresponding monitoring instruments, such as a pressure gauge, a negative pressure gauge, a temperature gauge, a humidity gauge, etc., can be installed to monitor the operating status of the corresponding components inside the sound insulation enclosure in real time.
[0085] The top sound insulation board 1 is conical in shape, forming an integrated sloping top surface that is higher in the middle and lower on both sides. This effectively prevents the accumulation of rain, snow, and dust. In addition, a plurality of reinforcing ribs are provided at the lower end of the conical structure top sound insulation board 1. The support of the reinforcing ribs can increase the stability and impact resistance of the overall structure of the top sound insulation board 1.
[0086] A transverse reinforcing support partition 13 is provided between the common upper end of the front left section 20101 and the front right section 20102 of the sound insulation panel and the lower end of the top sound insulation panel 1. The left and right sides of the transverse reinforcing support partition 13 are respectively fixedly connected to the adjacent longitudinal reinforcing support partitions 205. The upper end of the transverse reinforcing support partition 13 is in contact with the lower end of the top sound insulation panel 1. The lower end of the transverse reinforcing support partition 13 is in contact with the common upper end of the front left section 20101 and the front right section 20102 of the sound insulation panel. The common lower end of the front left section 20101 and the front right section 20102 of the sound insulation panel is in contact with the bottom support panel 1. A transverse reinforcing support partition 13 is provided between the upper ends of the seat panels 3. The left and right sides of the transverse reinforcing support partition 13 are respectively fixedly connected to the adjacent longitudinal reinforcing support partitions 205. The upper end of the transverse reinforcing support partition 13 is in contact with the lower ends of the left section 20101 and the right section 20102 of the front sound insulation panel. The lower end of the transverse reinforcing support partition 13 is fixedly connected to the upper end of the bottom supporting seat panel 3. The left section 20101 and the right section 20102 of the front sound insulation panel can be opened and closed between the upper and lower transverse reinforcing support partitions 13. A support is provided between the upper end of the right section 20202 of the rear sound insulation panel and the lower end of the top sound insulation panel 1. There is a transverse reinforcing support partition 13, the left end of the transverse reinforcing support partition 13 is fixedly connected to the left section 20201 of the rear sound insulation board, the right end of the transverse reinforcing support partition 13 is fixedly connected to the adjacent longitudinal reinforcing support partition 205, the upper end of the transverse reinforcing support partition 13 is in contact with the lower end of the top sound insulation board 1, and a transverse reinforcing support partition 13 is provided between the lower end of the right section 20202 of the rear sound insulation board and the upper end of the bottom support base plate, the left end of the transverse reinforcing support partition 13 is fixedly connected to the left section 20201 of the rear sound insulation board, and the right end of the transverse reinforcing support partition 13 is fixedly connected to the adjacent longitudinal reinforcing support partition 205. The lower end of the partition 13 is fixedly connected to the upper end of the bottom support plate 3. The right section 20202 of the rear sound insulation panel can be opened and closed between the two upper and lower transverse reinforcement support partitions 13. A transverse reinforcement support partition 13 is provided between the lower end of the left sound insulation panel lower section 20302 and the upper end of the bottom support plate 3. The left and right sides of the transverse reinforcement support partition 13 are respectively fixedly connected to the adjacent longitudinal reinforcement support partitions 205. The lower end of the transverse reinforcement support partition 13 is fixedly connected to the upper end of the bottom support plate 3. The left sound insulation panel lower section 20302 can be opened and closed between the left sound insulation panel upper section 20301 and the transverse reinforcement support partition 13.
[0087] Under the combined support of the longitudinal reinforcement support partition 205 and the transverse reinforcement support partition 13, the overall impact resistance and overall structural stability of the sound insulation enclosure can be further increased, forming an all-round three-dimensional support, and ensuring that the sound insulation enclosure can be used in harsh environments to the greatest extent.
[0088] The connection method between the transverse reinforcing support partition 13 and the bottom support seat plate 3 can be a detachable connection or a non-detachable connection, such as welding fixation, screw fixation, buckle fixation, lock fixation, etc., which can be selected according to specific usage requirements.
[0089] A cable hole 15 is provided on the longitudinal reinforcing support partition 205, and the cable hole 15 allows power lines, communication lines and the like to communicate with the internal and external devices of the soundproof enclosure.
[0090] There are two skid-mounting holes 5, which are respectively located on the bottom support seat plate 3 near the front and rear sides and are set through the left and right directions of the sound insulation cover. The skid-mounting holes 5 are mainly set for forklifts. When turnover is required, the forklift arm is inserted into the skid-mounting hole 5 to achieve overall skid-mounted transportation.
[0091] The front left section 20101, the front right section 20102, the rear right section 20202, the left lower section 20302, and the right side 204 of the sound insulation board are provided with handles 7, which facilitate opening and closing of the corresponding sound insulation board.
[0092] from Figure 5 and Figure 6 It can be seen that the Roots blower 16, the motor 21, the air inlet box 18, and the air outlet box 19 constitute a Roots blower unit. A plurality of shock-absorbing pads 20 are provided between the bottom of the Roots blower unit and the upper end of the bottom support base plate 3. The plurality of shock-absorbing pads 20 effectively support and reduce shock on the Roots blower unit, and can offset the resonance frequency generated during the operation of the Roots blower unit, thereby achieving the effect of reducing the operating noise.
[0093] The lower end of the top sound insulation board 1 is sealed with the adjacent sound insulation board, the longitudinal reinforcing support partition 205 and the transverse reinforcing support partition 13 by a sealing strip, so as to further prevent the operating noise from leaking out when the blower is running.
[0094] The soundproof enclosure structure integrates a series of devices such as blowers and fans inside the soundproof enclosure. After assembly and commissioning, the appropriate skid-mounting method is selected according to actual conditions, such as using lifting slots, lifting fixing columns, skid-mounting holes, or a combination of the three methods, to skid-mount the entire soundproof enclosure to the designated location. The overall operation process is simple and fast, reducing labor costs and improving operating efficiency.
[0095] The above is only a specific embodiment of the present application, and cannot limit the scope of the present application. The replacement of equivalent components or equivalent changes and modifications within the scope of the present application should still be within the scope of the present application.
Claims
1. A skid-mounted box-type sound insulation cover for a Roots blower, characterized by: The sound insulation panel comprises a top sound insulation panel, a middle sound insulation panel assembly, and a bottom support base plate, wherein the lower end of the top sound insulation panel is connected to the upper end of the middle sound insulation panel assembly, and the lower end of the middle sound insulation panel assembly is connected to the upper end of the bottom support base plate; The middle sound insulation board assembly is composed of a front sound insulation board, a rear sound insulation board, a left sound insulation board, and a right sound insulation board fixed around each other, and a ventilation grille is provided on the middle sound insulation board assembly; The bottom support seat plate is provided with a prying hole.
2. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 1, characterized in that: A longitudinal reinforcing support partition is fixedly provided between the left end portion of the front sound insulation board and the right end portion of the adjacent left sound insulation board; A longitudinal reinforcing support partition is fixedly provided between the right end portion of the front sound insulation board and the left end portion of the adjacent right sound insulation board; A longitudinal reinforcing support partition is fixedly provided between the left end portion of the left sound insulation board and the right end portion of the adjacent rear sound insulation board; A longitudinal reinforcing support partition is fixedly provided between the right end portion of the right sound insulation board and the left end portion of the adjacent rear sound insulation board; The upper ends of the four longitudinal reinforcing support baffles are respectively fixedly connected to the corresponding positions of the lower end of the top sound insulation board, and the lower ends of the four longitudinal reinforcing support baffles are respectively fixedly connected to the corresponding positions of the upper end of the bottom support seat plate.
3. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 2, characterized in that: The front sound insulation panel comprises a left section and a right section. The left end of the left section is rotatably connected to an adjacent longitudinal reinforcing support partition, and the right end of the right section is rotatably connected to an adjacent longitudinal reinforcing support partition. The left and right sections together form a double-door structure. The left and right sections are each capable of rotating to open and close. The upper ends of the left and right sections are respectively disposed adjacent to the lower end of the top sound insulation panel, and the lower ends of the left and right sections are respectively disposed adjacent to the upper end of the bottom support base plate. The rear sound insulation panel is composed of a left section and a right section. The upper end of the left section is in contact with the lower end of the top sound insulation panel. The lower end of the left section is fixedly connected to the upper end of the bottom support plate. The left end of the left section is fixedly connected to the adjacent longitudinal reinforcing support partition. The left section is provided with an exhaust pipe fixing hole. The upper end of the right section of the rear sound insulation board is detachably connected to the lower end of the top sound insulation board, the lower end of the right section of the rear sound insulation board is detachably connected to the upper end of the bottom support base plate, the left end of the right section of the rear sound insulation board is abutted against the right end of the left section of the rear sound insulation board, and the right end of the right section of the rear sound insulation board is abutted against the adjacent longitudinal reinforcing support partition. The left sound insulation panel is composed of an upper portion of the left sound insulation panel and a lower portion of the left sound insulation panel. The upper end of the upper portion of the left sound insulation panel is in contact with the lower end of the top sound insulation panel. The left and right ends of the upper portion of the left sound insulation panel are respectively fixedly connected to adjacent longitudinal reinforcing support partitions. A control panel window is provided on the upper portion of the left sound insulation panel. The lower section of the left sound insulation board is detachably connected and fixed between the upper section of the left sound insulation board and the bottom support base plate. The left and right ends of the lower section of the left sound insulation board are respectively abutted against the adjacent longitudinal reinforcing support baffles. The lower section of the left sound insulation board can be opened and closed between the upper section of the left sound insulation board and the bottom support base plate. The right sound insulation panel is detachably connected and fixed between the left lower end portion of the top sound insulation panel and the left upper end portion of the bottom support base plate. The left and right ends of the right sound insulation panel are respectively abutted against the adjacent longitudinal reinforcing support panels. The right sound insulation panel can be opened and closed between the top sound insulation panel and the bottom support base plate. An oil level observation window is provided on the right sound insulation board.
4. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 3, characterized in that: There are multiple ventilation grilles, which are respectively located on the left section of the rear sound insulation board, the right section of the rear sound insulation board, the upper section of the left sound insulation board, and the right sound insulation board; A first airflow noise reduction buffer box is fixedly provided at the inner end of the left section of the rear sound insulation board at the position of the ventilation grille, and a ventilation hole is provided at the upper end of the interior of the first airflow noise reduction buffer box, and the ventilation hole is communicated with the ventilation grille; A third airflow noise reduction buffer box is fixedly provided at the inner end of the right section of the rear sound insulation board, at the position of the ventilation grille. Ventilation holes are respectively provided at the upper and lower ends of the interior of the third airflow noise reduction buffer box. The ventilation holes at the upper end are connected to the ventilation grille, and the ventilation holes at the lower end are connected to the interior of the sound insulation cover. A second airflow noise reduction buffer box is fixedly provided at the inner end portion of the upper portion of the left sound insulation panel, at the position of the ventilation grille. Ventilation holes are respectively provided at the upper and lower ends of the interior of the second airflow noise reduction buffer box. The ventilation hole at the lower end is in communication with the ventilation grille. An exhaust device is fixedly provided at the outer side of the ventilation hole at the upper end of the second airflow noise reduction buffer box. The exhaust port of the exhaust device is in communication with the ventilation hole at the upper end of the second airflow noise reduction buffer box. A fourth airflow noise reduction buffer box is fixedly provided at the inner end portion of the right sound insulation board at the position of the ventilation grille. Ventilation holes are respectively provided at the left and right positions inside the fourth airflow noise reduction buffer box. The ventilation holes at the left position are connected to the ventilation grille, and the ventilation holes at the right position are connected to the interior of the sound insulation cover.
5. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 1, characterized in that: The front end and the rear end of the bottom support seat plate are respectively provided with a lifting groove, and the number of the lifting grooves is multiple, and the multiple lifting grooves are evenly distributed on the front end and the rear end of the bottom support seat plate; A fixing hole running longitudinally through is provided at the lower groove surface inside the hoisting groove.
6. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 1, characterized in that: The front end and the rear end of the bottom support seat plate are respectively fixed with lifting and fixing columns, and the number of the lifting and fixing columns is multiple, and the multiple lifting and fixing columns are respectively distributed at positions close to both sides of the front end and the rear end of the bottom support seat plate.
7. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 2, characterized in that: The upper ends of the four longitudinal reinforcing support partitions are respectively fixedly connected to corresponding positions of the lower end of the top sound insulation board through buckles.
8. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 7, characterized in that: The longitudinal reinforcing support partition is provided with an instrument fixing hole.
9. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 1, characterized in that: The top sound insulation board is in a cone shape.
10. The skid-mounted box-type sound insulation cover for a Roots blower according to claim 3, characterized in that: A transverse reinforcing support baffle is provided between the upper ends of the left and right sections of the front sound insulation board and the lower end of the top sound insulation board. The left and right sides of the transverse reinforcing support baffle are respectively fixedly connected to the adjacent longitudinal reinforcing support baffles. The upper ends of the transverse reinforcing support baffles are in contact with the lower end of the top sound insulation board, and the lower ends of the transverse reinforcing support baffles are in contact with the upper ends of the left and right sections of the front sound insulation board. A transverse reinforcing support baffle is provided between the lower ends of the left and right sections of the front sound insulation board and the upper end of the bottom support base plate. The left and right sides of the transverse reinforcing support baffle are respectively fixedly connected to the adjacent longitudinal reinforcing support baffles. The upper end of the transverse reinforcing support baffle is in contact with the lower ends of the left and right sections of the front sound insulation board, and the lower end of the transverse reinforcing support baffle is fixedly connected to the upper end of the bottom support base plate. The left section of the front sound insulation board and the right section of the front sound insulation board can be opened and closed between the upper and lower transverse reinforcing support partitions; A transverse reinforcing support baffle is provided between the upper end of the right section of the rear sound insulation panel and the lower end of the top sound insulation panel. The left end of the transverse reinforcing support baffle is fixedly connected to the left section of the rear sound insulation panel. The right end of the transverse reinforcing support baffle is fixedly connected to the adjacent longitudinal reinforcing support baffle. The upper end of the transverse reinforcing support baffle is in contact with the lower end of the top sound insulation panel. A transverse reinforcing support baffle is provided between the lower end of the right section of the rear sound insulation panel and the upper end of the bottom support base plate. The left end of the transverse reinforcing support baffle is fixedly connected to the left section of the rear sound insulation panel. The right end of the transverse reinforcing support baffle is fixedly connected to the adjacent longitudinal reinforcing support baffle. The lower end of the transverse reinforcing support baffle is fixedly connected to the upper end of the bottom support base plate. The right section of the rear sound insulation panel can be opened and closed between the upper and lower transverse reinforcing support baffles. A transverse reinforcing support partition is provided between the lower end of the lower section of the left sound insulation board and the upper end of the bottom support seat plate. The left and right sides of the transverse reinforcing support partition are respectively fixedly connected to the adjacent longitudinal reinforcing support partitions. The lower end of the transverse reinforcing support partition is fixedly connected to the upper end of the bottom support seat plate. The lower section of the left sound insulation board can be opened and closed between the upper section of the left sound insulation board and the transverse reinforcing support partition.