Pneumatic detection device

By designing a pneumatic detection device and utilizing a combination of power supply, solenoid valve and pressure gauge, the problem of rapid detection of cylinder leakage and gas line pressure is solved, the detection process is simplified and the utilization efficiency of production equipment is improved.

CN223426191UActive Publication Date: 2025-10-10HEILONGJIANG FEIHE DAIRY CO LTD +4
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Patent Information

Application Number
CN202422840771.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-10
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing technology cannot quickly and easily detect whether there is internal leakage in the cylinder and whether the gas pressure in the pipeline meets the production requirements. In addition, the existing detection device has a complex structure and a cumbersome detection process, which cannot make a quick and accurate judgment.

Method used

A pneumatic detection device was designed, including a power supply, a solenoid valve, a connector and a pressure gauge. By connecting a time relay and an indicator light between the solenoid valve and the power supply, the cylinder leakage and gas line pressure were judged by using the changes in the pressure gauge display value, which simplified the detection process.

Benefits of technology

It realizes the rapid and easy detection of cylinder leakage and gas line pressure, improves the utilization efficiency of production equipment, and simplifies the maintenance process of gas line components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gas circuit detection, in particular to a pneumatic detection device. The pneumatic detection device comprises a power supply, an electromagnetic valve, a connector and a pressure gauge, the electromagnetic valve is connected between the power supply and the connector, the tail end of the connector is connected with the pressure gauge, and the connector is used for being connected with a to-be-detected gas path element. According to the technical scheme provided by the utility model, whether the cylinder has internal leakage or not and the gas path pressure of a pipeline can be rapidly and simply detected.
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Description

Technical Field

[0001] The utility model relates to the technical field of air path detection, in particular to a pneumatic detection device. Background Art

[0002] During routine repair and maintenance work in production workshops, operators lacking pneumatic knowledge can only determine whether cylinders are leaking by groping on the spot, which is not possible to quickly and easily detect cylinder internal leaks. In addition, production sites often need to test gas line pressure to determine whether the gas line pressure meets production requirements. Existing testing devices are complex in structure, the testing process is long and cumbersome, and it is impossible to quickly and accurately determine the gas line pressure of the pipeline. Utility Model Content

[0003] The purpose of the utility model is to provide a pneumatic detection device to alleviate the problem that the prior art cannot quickly and easily detect whether a cylinder has internal leakage and the gas path pressure of a pipeline.

[0004] In order to solve the above technical problems, the technical solution provided by the present invention is:

[0005] A pneumatic detection device includes: a power supply, a solenoid valve, a connector and a pressure gauge, wherein the solenoid valve is connected between the power supply and the connector, the end of the connector is connected to the pressure gauge, and the connector is used to connect to the air path component to be detected.

[0006] Furthermore,

[0007] A time relay is connected between the solenoid valve and the power supply.

[0008] Furthermore,

[0009] The time relay is provided with a time indicator light, and the time indicator light is used to display the on-off state of the circuit between the power supply and the solenoid valve.

[0010] Furthermore,

[0011] The power supply is provided with a power knob, and the power knob is used to turn the power supply on or off.

[0012] Furthermore,

[0013] The power supply is provided with a power indicator light, and the power indicator light is used to display the on or off status of the power supply.

[0014] Furthermore,

[0015] The solenoid valve is provided with a solenoid valve knob, and the solenoid valve knob is used to open or close the solenoid valve.

[0016] Furthermore,

[0017] The solenoid valve is provided with a solenoid valve indicator light, which is used to display the open or closed state of the solenoid valve.

[0018] Furthermore,

[0019] The solenoid valve is a two-position five-way solenoid valve.

[0020] Furthermore,

[0021] The connector is a three-way quick connector.

[0022] Furthermore,

[0023] The pressure gauge is an electronic pressure gauge.

[0024] The utility model brings at least the following beneficial effects:

[0025] The utility model provides a pneumatic detection device, comprising: a power supply, a solenoid valve, a connector and a pressure gauge, wherein the solenoid valve is connected between the power supply and the connector, the end of the connector is connected to the pressure gauge, and the connector is used to connect to the air path component to be detected.

[0026] To test a cylinder for internal leaks, supply compressed air to one end of the cylinder and connect a fitting to the other end. Turn on the power supply. After a while, disconnect the circuit between the power supply and the solenoid valve and check whether the pressure gauge reading changes. After testing one end, repeat the process and test the other end. If the pressure gauge readings on both ends remain zero, the cylinder is leaking. If the pressure gauge readings on either end change, the cylinder is leaking and requires prompt repair or replacement.

[0027] When testing the gas line pressure, connect the connector to one end of the pipeline, turn on the power, and check the value of the pressure gauge to quickly and accurately determine whether the gas line pressure of the pipeline meets the production requirements.

[0028] In addition, the pneumatic testing device can also test the pressure-reducing function of the compressed air filter pressure reducing valve. To perform the test, connect the connector to the front section of the compressed air filter pressure reducing valve, turn on the power, and check the pressure gauge. Then, connect the connector to the rear section of the compressed air filter pressure reducing valve, turn on the power, and check the pressure gauge. The difference between the two pressure gauge readings is the pressure reduced by the compressed air filter pressure reducing valve, allowing you to quickly determine whether the compressed air filter pressure reducing valve meets the required pressure reduction function.

[0029] The pneumatic detection device has a simple structure and is easy to use. It can quickly determine whether the functions of common gas path components meet production requirements, thus quickly resolving gas path problems on the production line. It can be used for daily maintenance of gas path components, thereby improving the efficiency of production equipment.

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in related technologies, the following briefly introduces the drawings required for use in the specific implementation methods or related technical descriptions. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0032] Figure 1 A schematic diagram of the interior of a pneumatic detection device provided in an embodiment of the present utility model;

[0033] Figure 2 A schematic diagram of the housing of a pneumatic detection device provided in an embodiment of the present utility model.

[0034] icon:

[0035] 100-power supply; 110-power knob; 120-power indicator light; 200-solenoid valve; 210-solenoid valve knob; 300-connector; 400-pressure gauge; 500-time relay; 510-time indicator light. DETAILED DESCRIPTION

[0036] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.

[0038] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Physical quantities in formulas, unless separately marked, should be understood as basic quantities of the International System of Units, or derived quantities derived from basic quantities through mathematical operations such as multiplication, division, differentiation or integration.

[0039] Furthermore, terms such as "horizontal," "vertical," and "overhanging" do not necessarily imply that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0040] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0041] The following describes some embodiments of the present invention in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features of the embodiments can be combined with each other. Figure 1 A schematic diagram of the interior of a pneumatic detection device provided in an embodiment of the present utility model; Figure 2 A schematic diagram of the housing of a pneumatic detection device provided in an embodiment of the present utility model.

[0042] Example 1

[0043] During routine repair and maintenance work in production workshops, operators lacking pneumatic knowledge can only determine whether cylinders are leaking by groping on the spot, which is not possible to quickly and easily detect cylinder internal leaks. In addition, production sites often need to test gas line pressure to determine whether the gas line pressure meets production requirements. Existing testing devices are complex in structure, the testing process is long and cumbersome, and it is impossible to quickly and accurately determine the gas line pressure of the pipeline.

[0044] In view of this, an embodiment of the present invention provides a pneumatic detection device, including: a power supply 100, a solenoid valve 200, a connector 300 and a pressure gauge 400, the solenoid valve 200 is connected between the power supply 100 and the connector 300, the end of the connector 300 is connected to the pressure gauge 400, and the connector 300 is used to connect to the air path component to be detected.

[0045] To test a cylinder for internal leakage, supply compressed air normally to one end of the cylinder and connect connector 300 to the other end. Turn on power supply 100. After a while, disconnect the circuit between power supply 100 and solenoid valve 200 and check whether the value on pressure gauge 400 changes. After testing one end, repeat the above steps and test the other end. If the value on pressure gauge 400 remains zero at both ends, the cylinder is leaking. If the value on pressure gauge 400 on either end changes, the cylinder is leaking and requires prompt repair or replacement.

[0046] When testing the gas line pressure, the connector 300 is connected to one end of the pipeline, the power supply 100 is turned on, and the value of the pressure gauge 400 is checked to quickly and accurately determine whether the gas line pressure of the pipeline meets the production requirements.

[0047] Furthermore, the pneumatic testing device can also test the pressure-reducing function of a compressed air filter pressure reducing valve. To perform the test, connect connector 300 to the front section of the compressed air filter pressure reducing valve, turn on power supply 100, and check the value on pressure gauge 400. Then, connect connector 300 to the rear section of the compressed air filter pressure reducing valve, turn on power supply 100, and check the value on pressure gauge 400. The difference between the two readings on pressure gauge 400 represents the reduced pressure of the compressed air filter pressure reducing valve, allowing a quick assessment of whether the pressure-reducing function of the compressed air filter pressure reducing valve meets the requirements.

[0048] The pneumatic detection device has a simple structure and is easy to use. It can quickly determine whether the functions of common gas path components meet production requirements, thus quickly resolving gas path problems on the production line. It can be used for daily maintenance of gas path components, thereby improving the efficiency of production equipment.

[0049] In an optional manner of this embodiment, a time relay 500 is connected between the solenoid valve 200 and the power supply 100 .

[0050] See Figure 1 The time relay 500 can set a power-off time during the detection of gas path components. When the power-off time is reached, the time relay 500 disconnects the circuit of the solenoid valve 200, and then the reading of the pressure gauge 400 is observed.

[0051] Furthermore, the time relay 500 is provided with a time indicator light 510 , which is used to display the on / off status of the circuit between the power supply 100 and the solenoid valve 200 .

[0052] See Figure 2 The time indicator light 510 can display the on / off status of the circuit between the power supply 100 and the solenoid valve 200. When the power-off time is reached, the time indicator light 510 lights up, thereby clearly indicating to the operator to perform the reading operation.

[0053] Furthermore, the power supply 100 is provided with a power knob 110 , which is used to turn the power supply 100 on or off.

[0054] See Figure 2 The power knob 110 can be turned on to turn on the power supply 100 during the test, and can be turned back to turn off the power supply 100 after the test is completed.

[0055] Furthermore, the power supply 100 is provided with a power indicator light 120 , which is used to display the on or off status of the power supply 100 .

[0056] See Figure 2 When the power supply 100 is turned on, the power indicator light 120 lights up, clearly indicating to the detection personnel that the power supply 100 is turned on. When the power supply 100 is turned off, the power indicator light 120 goes out, clearly indicating to the detection personnel that the power supply 100 is turned off.

[0057] In an optional manner of this embodiment, the solenoid valve 200 is provided with a solenoid valve knob 210 , and the solenoid valve knob 210 is used to open or close the solenoid valve 200 .

[0058] See Figure 2 The solenoid valve 200 is a two-position five-way solenoid valve. The solenoid valve knob 210 can adjust the open or closed state of the solenoid valve 200. When performing a test, the solenoid valve 200 is opened by rotating it, and after the test is completed, the solenoid valve 200 is closed by rotating it again.

[0059] Furthermore, the solenoid valve 200 is provided with a solenoid valve indicator light, which is used to display the open or closed state of the solenoid valve 200.

[0060] When the solenoid valve 200 is open, the solenoid valve indicator light is on, clearly indicating to the inspector that the solenoid valve 200 is open. When the solenoid valve 200 is closed, the solenoid valve indicator light is off, clearly indicating to the inspector that the solenoid valve 200 is closed.

[0061] In an optional manner of this embodiment, the connector 300 is a three-way quick connector.

[0062] See Figure 1The first end of the connector 300 is connected to the solenoid valve 200, the second end is connected to the pressure gauge 400, and the third end is used to connect to the gas path component to be tested.

[0063] In an optional manner of this embodiment, the pressure gauge 400 is an electronic pressure gauge.

[0064] The electronic pressure gauge can quickly and accurately display the value during testing, informing the tester of the real-time gas line pressure.

[0065] It should be noted that the power supply 100, solenoid valve 200, connector 300, time relay 500 and pressure gauge 400 are all arranged in the box and are in a closed state during detection, thereby ensuring the accuracy of the detection value. The box is provided with a detection opening, and the end of the connector 300 connected to the gas circuit component to be detected extends out of the detection opening to facilitate connection with the corresponding gas circuit component to be detected. A controller can also be provided in the box, and the controller is connected to the pressure gauge 400 signal. A buzzer is provided outside the box, and the buzzer is connected to the controller signal. When detecting whether the cylinder has internal leakage, if the value of the pressure gauge 400 changes during the detection, the buzzer will sound to remind the detector that the cylinder has internal leakage and needs to be repaired or replaced in time.

[0066] The following describes how to use the pneumatic detection device:

[0067] The pneumatic detection device can detect whether the cylinder has internal leakage. During the test, supply compressed air normally to one end of the cylinder and connect the connector 300 to the other end of the cylinder. Turn the power knob 110 to turn on the power supply 100 and set the power-off time of the time relay 500. After the time is up, the time relay 500 will disconnect the circuit between the power supply 100 and the solenoid valve 200, and the time indicator light 510 will light up. You can check whether the value of the pressure gauge 400 has changed. After the test on one end is completed, repeat the above operation and test the other end of the cylinder. If the values ​​of the pressure gauges 400 at both ends are always zero, it means that there is no internal leakage in the cylinder. If the value of the pressure gauge 400 at either end changes, it means that there is an internal leakage in the cylinder and it needs to be repaired or replaced in time.

[0068] The pneumatic detection device can also detect the gas line pressure. During the detection, the connector 300 is connected to one end of the pipeline, the power supply 100 is turned on, and the value of the pressure gauge 400 is checked to quickly and accurately determine whether the gas line pressure of the pipeline meets the production requirements.

[0069] The pneumatic testing device can also test the pressure-reducing function of a compressed air filter pressure reducing valve. To perform the test, connect connector 300 to the front section of the compressed air filter pressure reducing valve, turn on power supply 100, and check the value on pressure gauge 400. Then, connect connector 300 to the rear section of the compressed air filter pressure reducing valve, turn on power supply 100, and check the value on pressure gauge 400. The difference between the two readings on pressure gauge 400 represents the reduced pressure of the compressed air filter pressure reducing valve, allowing a quick assessment of whether the pressure-reducing function of the compressed air filter pressure reducing valve meets the requirements.

[0070] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A pneumatic detection device, characterized in that: include: A power supply (100), a solenoid valve (200), a connector (300) and a pressure gauge (400), wherein the solenoid valve (200) is connected between the power supply (100) and the connector (300), the pressure gauge (400) is connected to the end of the connector (300), and the connector (300) is used to be connected to a gas path component to be tested.

2. The pneumatic detection device according to claim 1, characterized in that: A time relay (500) is connected between the solenoid valve (200) and the power supply (100).

3. The pneumatic detection device according to claim 2, characterized in that: The time relay (500) is provided with a time indicator light (510), and the time indicator light (510) is used to display the on / off state of the circuit between the power supply (100) and the solenoid valve (200).

4. The pneumatic detection device according to claim 1, characterized in that: The power supply (100) is provided with a power knob (110), and the power knob (110) is used to turn the power supply (100) on or off.

5. The pneumatic detection device according to claim 4, characterized in that: The power supply (100) is provided with a power indicator light (120), and the power indicator light (120) is used to display the on or off state of the power supply (100).

6. The pneumatic detection device according to claim 1, characterized in that: The solenoid valve (200) is provided with a solenoid valve knob (210), and the solenoid valve knob (210) is used to open or close the solenoid valve (200).

7. The pneumatic detection device according to claim 6, characterized in that: The solenoid valve (200) is provided with a solenoid valve indicator light, and the solenoid valve indicator light is used to display the open or closed state of the solenoid valve (200).

8. The pneumatic detection device according to claim 1, characterized in that: The solenoid valve (200) is a two-position five-way solenoid valve.

9. The pneumatic detection device according to claim 1, characterized in that: The connector (300) is a three-way quick connector.

10. The pneumatic detection device according to claim 1, characterized in that: The pressure gauge (400) is an electronic pressure gauge.